SEALEY VS661 Oil Drain Plug Master Thread Repair Set User Manual

June 15, 2024
SEALEY

SEALEY VS661 Oil Drain Plug Master Thread Repair Set

Product Information

  • Specifications
    • Model No: VS661
    • Comprehensive thread repair kit
    • Ideal for repairing sump, gearbox, and differential drain plug threads
    • Tap Sizes: M13 x 1.25, M13 x 1.5, M15 x 1.5, M17 x 1.5, M20 x 1.5, M22 x 1.5mm
    • Supplied in storage case

Product Usage Instructions

  • Section 1: Safety
    • Before using the product, please ensure that you adhere to the following safety guidelines:
    • Ensure Health and Safety, local authority, and general workshop practice regulations are followed when using tools.
    • Do not use tools if damaged.
    • Maintain tools in good and clean condition for best and safest performance.
    • Ensure that a vehicle that has been jacked up is adequately supported with axle stands.
    • Wear approved eye protection. A full range of personal safety equipment is available from your Sealey dealer.
    • Wear suitable clothing to avoid snagging. Do not wear jewelry and tie back long hair.
    • Account for all tools and parts being used and do not leave any in or near the engine.
  • Section 2: Introduction
    • The Oil Drain Plug Master Thread Repair Set (Model No: VS661) is a comprehensive thread repair kit designed for repairing sump, gearbox, and differential drain plug threads.
    • It is suitable for the most popular threads used on cars and light commercial vehicles.
  • Section 3: Operation
    • To repair a damaged drain plug thread, follow these steps:
    • First, establish the thread size of the damaged plug.
    • Choose a tap that is slightly larger than the existing thread.
    • Mount the tap in a suitable tap wrench and lightly oil it.
    • Introduce the tap into the damaged sump hole, ensuring that it enters in line with the hole.
    • Rotate the tap until it begins to bite, then advance it a half turn and back it off by a quarter turn.
    • Periodically remove the tap and clean it to prevent a build-up of metal shavings in the sump.
    • Proceed until the tap is running freely in the hole, then remove it.
    • Fit the appropriate sump plug and washer and tighten.
    • After the next use of the vehicle, check that the plug and washer are oil-tight.
  • FAQ
    • Q: What is included in the Oil Drain Plug Master Thread Repair Set?
    • A: The set includes taps of various sizes (M13 x 1.25, M13 x 1.5, M15 x 1.5, M17 x 1.5, M20 x 1.5, M22 x 1.5mm), a storage case, and new drain plugs with washers.
    • Q: Can this kit be used for other types of threads?
    • A: The kit is specifically designed for repairing sump, gearbox, and differential drain plug threads and may not be suitable for other types of threads.
    • Q: How long is the warranty for the Oil Drain Plug Master Thread Repair Set?
    • A: The warranty is valid for 12 months from the purchase date, and proof of purchase is required for any claims.

SAFETY

  • WARNING! Ensure Health and Safety, local authority, and general workshop practice regulations are adhered to when using tools.
  • DO NOT use tools if damaged.
  • Maintain tools in good and clean condition for best and safest performance.
  • Ensure that a vehicle that has been jacked up is adequately supported with axle stands.
  • Wear approved eye protection. A full range of personal safety equipment is available from your Sealey dealer.
  • Wear suitable clothing to avoid snagging.
  • DO NOT wear jewelry and tie back long hair.
  • Account for all tools and parts being used and do not leave any in or near the engine

INTRODUCTION

  • Comprehensive thread repair kit ideal for repairing sump, gearbox, and differential drain plug threads.
  • Used to tap the damaged thread slightly oversized, then fit a new drain plug and washer (supplied).
  • The set is suitable for the most popular threads used on cars and light commercial vehicles. Supplied in storage case.

Tap Sizes: M13 x 1.25, M13 x 1.5, M15 x 1.5, M17 x 1.5, M20 x 1.5, M22 x 1.5mm.

OPERATION

  1. To repair a damaged drain plug thread first establish the thread size of the damaged plug then choose a tap that is slightly larger than the existing thread.
  2. Mount the tap in a suitable tap wrench and lightly oil it.
  3. Introduce the tap into the damaged sump hole ensuring that it enters in line with the hole. Rotate the tap until it begins to bite then advance it a half turn and back it off by a quarter turn.
  4. As thread cutting proceeds periodically remove the tap and clean it to prevent a build-up of metal shavings being deposited in the sump.
  5. Proceed until the tap is running freely in the hole then remove it.
  6. Fit the appropriate sump plug and washer and tighten.
  7. After the next use of the vehicle check that the plug and washer are oil-tight.

ENVIRONMENT PROTECTION

  • Recycle unwanted materials instead of disposing of them as waste.
  • All tools, accessories and packaging should be sorted, taken to a recycling center and disposed of in a manner that is compatible with the environment.
  • When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.SEALEY-VS661-Oil-Drain-Plug-Master-Thread-Repair-Set-FIG-1 \(2\)
    • Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications, and parts without prior notice.
    • Important: No Liability is accepted for incorrect use of this product.
    • Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim

CONTACT

  • Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
  • 01284 757500
  • sales@sealey.co.uk.
  • www.sealey.co.uk.
  • © Jack Sealey
  • Limited Original Language
  • Version VS661 Issue 2 (H, F) 05/10/23

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