SEALEY SA6002.V4 Air Impact Wrench Instruction Manual

SEALEY SA6002.V4 Air Impact Wrench

Product Information

• Specifications
  • Model: SA6002.V4
  • Drive Size: 1/2 inch
  • Twin Hammer Mechanism

Product Usage Instructions

• Safety
  • It is important to follow these safety guidelines to ensure safe operation:
  • Do not use the wrench if it is damaged or faulty. Contact a Service Agent for assistance.
  • Always disconnect the wrench from the air supply before changing accessories or servicing.
  • When working around vehicle brake systems, wear suitable respiratory protection due to the possible presence of asbestos dust from brake linings.
  • Maintain the correct air pressure and do not exceed the recommended 90psi.
  • Do not use the wrench for tasks it is not designed for.
  • Avoid using worn or damaged sockets.
  • Only operate the wrench if you have been instructed in its use by a qualified person.
  • Do not carry the wrench by the air hose.
  • Do not operate the wrench if you are tired or under the influence of alcohol, drugs, or intoxicating medication.
  • Avoid carrying the wrench with your hand on the power trigger to prevent unintentional starting.
  • Avoid directing air from the air hose at yourself or others.
  • Avoid exposing the wrench to rain and do not use it in damp locations.
• Maintenance
  • To ensure the longevity and proper functioning of the wrench, follow these maintenance guidelines:
  • Regularly inspect and replace any damaged or worn parts using genuine parts only. The use of unauthorized parts may be dangerous and will invalidate the warranty.
  • Keep the air hose away from heat, oil, and sharp edges. Check the air hose for wear before each use and ensure all connections are secure.
• Socket Usage
  • When using the wrench, follow these guidelines for socket usage:
  • Only use impact sockets that are specifically designed for use with an impact wrench.
• Personal Protective Equipment
  • Ensure your safety by wearing the following personal protective equipment:
  • Approved safety eye/face shield
  • Ear defenders
  • Dust mask
  • Hand protection (gloves)
• Workshop Safety
  • When using the wrench in a workshop setting, follow these additional safety guidelines:
  • Follow all workshop safety rules, regulations, and conditions.
  • Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
  • Operate the wrench with both hands whenever practical.
  • Keep children and non-essential persons away from the working area.
  • When not in use, disconnect the wrench from the air supply and store it in a safe, dry, childproof location.
  • Please note that while this manual provides warnings, cautions, and instructions, it cannot cover all possible conditions and situations. The operator needs to apply common sense and caution when using the product.
• FAQ
  • Q: What should I do if the wrench is damaged or faulty?
  • A: If the wrench is damaged or thought to be faulty, do not use it. Contact a Service Agent for assistance.
  • Q: Can I change accessories or service the wrench while it is still connected to the air supply?
  • A: No, always disconnect the wrench from the air supply before changing accessories or servicing.
  • Q: How often should I inspect and replace damaged or worn parts?
  • A: Regularly inspect the wrench and replace any damaged or worn parts. Use genuine parts only, as unauthorized parts may be dangerous and will invalidate the warranty.
  • Q: Can I use any type of socket with this wrench?
  • A: No, only use impact sockets that are specifically designed for use with an impact wrench.
  • Q: What personal protective equipment should I wear when using the wrench?
  • A: Wear an approved safety eye/face shield, ear defenders, dust mask, and hand protection (gloves) to ensure your safety.
  • Q: Can I use the wrench in wet conditions?
  • A: No, avoid exposing the wrench to rain, and do not use it in damp locations.

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble-free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

SAFETY

• WARNING! DO NOT use a wrench if damaged or thought to be faulty. Contact Service Agent.
• WARNING! Disconnect from the air supply before changing accessories or servicing.
• WARNING! Due to the possible presence of asbestos dust from brake linings, when working around vehicle brake systems we recommend you wear suitable respiratory protection.
• WARNING! Check correct air pressure is maintained and not exceeded. We recommend 90psi.
• DO NOT use the wrench for a task it is not designed to perform.
• DO NOT use worn, or damaged sockets
• DO NOT use the wrench unless you have been instructed in its use by a qualified person.
• DO NOT carry the wrench by the air hose.
• DO NOT operate the wrench if you are tired or under the influence of alcohol, drugs, or intoxicating medication.
• DO NOT carry the wrench with your hand on the power trigger to avoid unintentional starting.
• DO NOT direct air from the air hose at yourself or others.
• DO NOT expose air tools to rain. Do not use air tools in damp locations.
• Maintain the wrench in good condition and replace any damaged or worn parts. Use genuine parts only. Unauthorized parts may be dangerous and will invalidate the warranty.
• Keep the air hose away from heat, oil, and sharp edges. Check the air hose for wear before each use and ensure that all connections are secure.
• Only use impact sockets which are specifically designed for use with an impact wrench.
• Wear an approved safety eye/face shield, ear defenders, dust mask, and hand protection.
• Follow all workshop safety rules, regulations, and conditions when using the wrench.
• Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
• Operate with both hands when practical to do so.
• Keep children and nonessential persons away from the working area.
• When not in use disconnect from the air supply and store in a safe, dry, childproof location.
• WARNING! The warnings, cautions, and instructions in this manual cannot cover all possible conditions and situations that may occur.
• It must be understood by the operator that common sense and caution are factors that cannot be built into this product, but must be applied by the operator.

RISK OF HAND-ARM VIBRATION INJURY

• This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
• This tool is subject to the vibration testing section of the Machinery Directive 2006/42/EC.
• This tool is to be operated by these instructions.
  • Measured vibration emission value (a): 6.922m/s²
  • Uncertainty value (k): 2.77m/s²
• Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a specific evaluation of the vibration emission is conducted before commencing with a specialist task.
• A health and safety assessment by the user or employer will need to be carried out to determine the suitable duration of use for each tool.
  • NB: Stated Vibration Emission values are type-test values and are intended to be typical. Whilst in use, the actual value will vary considerably from and depend on many factors. Such factors include; the operator, the task, and the inserted tool or consumable.
  • NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration. The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration Syndrome

HEALTH SURVEILLANCE
We recommend a program of health surveillance to detect early symptoms of vibration injury so that management procedures can be modified accordingly.
PERSONAL PROTECTIVE EQUIPMENT
We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from the uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain warm and dry and maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the Correct Use and Maintenance section in these instructions. Guidance relating to the management of hand-arm vibration can be found on the HSC website www.hse.gov.uk – Hand-Arm Vibration at Work.

INTRODUCTION

• Composite body with aluminum front casing for lightweight and durability.
• Onehanded operation with a 3-speed selector switch and forward/reverse control at your fingertips.
• The handle features a downward-facing exhaust to lower noise levels and soft grips to help reduce vibration and chill.

SPECIFICATION

• Model No:…………………………………………….. SA6002.V4
• Air Consumption: ………………………………………… 5.4cfm
• Breakaway Torque: ………………………. 1400lb.ft(1900Nm)
• Drive: …………………………………………………………. 1/2”Sq
• Fastening Torque: ………………………….. 800lb.ft(1085Nm)
• Free Speed: ……………………………………………… 7300rpm
• Inlet Size: ………………………………………………….. 1/4”BSP
• Noise Power/Pressure: ………………………… 111/100dB(A)
• Operating Pressure:……………………………………….. 90psi
• Vibration/Uncertainty:………………………… 6.922/2.77m/s²

PREPARATION

WARNING! Ensure the air supply is clean and does not exceed 90psi while operating the wrench. Too high air pressure and/or unclean air will shorten the product life due to excessive wear and may be dangerous causing damage and/or personal injury.
AIR SUPPLY

• Ensure the wrench trigger is not depressed when connecting to the air supply.
• You will require an air pressure of 90psi and an air flow according to specification.
• Drain your compressor air tank of water daily. Water in the airline will damage the wrench.
• Clean the compressor air inlet filter weekly. Recommended hook-up procedure is shown in (fig.2); see also section 4.2.
• Line pressure should be increased to compensate for unusually long recoil air hoses (over 8 meters). The minimum supply pipework should be 1/2” I.D.
  • NOTE: The impact wrench requires a 1/4” BSP fitting.
• Keep the hose away from heat, oil, and sharp edges. Check the hose for wear, and make certain that all connections are secure.

COUPLINGS

• Vibration may cause failure if a quick change coupling is connected directly to the wrench.
• To overcome this, connect a leader hose to the wrench.
• A quick change coupling may then be used to connect the leader hose to the airline recoil hose (fig.2 & 3).

OPERATION

WARNING! Ensure you read, understand, and apply safety instructions before use.

• Only use impact sockets which are specifically designed for use with an impact wrench.
• Connect the wrench to the air hose as in section 4.
• Place the socket fully over the subject nut and depress the trigger (fig.1) to operate the wrench.
• To change direction, press the button with the forward (clockwise) arrow, or the button with the reverse (anti-clockwise) arrow (fig.1).
• The three torque settings are changed using the dial sited behind the trigger (fig.4).
• DO NOT use any additional force upon the wrench to remove a nut.
• DO NOT allow the wrench to free run for an extended period as this will reduce bearing life.

MAINTENANCE

WARNING! Disconnect the wrench from the air supply before changing accessories, servicing, or performing maintenance.

• Replace or repair damaged parts. Use genuine parts only. Unauthorized parts may be dangerous and will invalidate the warranty.
• Lubricate the air wrench daily with a few drops of Sealey air tool oil dripped into the air inlet (fig.5).
• Clean the wrench after use with a mild detergent on a moist cloth.
• For a full service contact your local Sealey service agent.
• When not in use, disconnect from the air supply, and store in a safe, dry, childproof location.

TROUBLESHOOTING

Loss of power or erratic action may be due to the following:

• A) Excessive drain on the airline. Moisture or restriction in the air pipe. Incorrect size or type of hose connectors. To remedy check the air supply and follow instructions in section 4.
• B) Grit or gum deposits in the wrench may also reduce performance. This may be evident in the air strainer located in the area of the air inlet (fig.5). Flush the wrench out with gum solvent oil or an equal mixture of SAE No 10 oil and paraffin. Allow to dry before use.

ENVIRONMENT PROTECTION

• Recycle unwanted materials instead of disposing of them as waste.
• All tools, accessories, and packaging should be sorted, taken to a recycling center, and disposed of in a manner that is compatible with the environment.
• When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.
• REGISTER YOUR PURCHASE HERE

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications, and parts without prior notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call our technical team at technical@sealey.co.uk. or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: The guarantee is 36 months from the purchase date, proof of which is required for any claim.

CONTACT

• Sealey Group,
• Kempson Way,
• Suffolk Business Park,
• Bury St Edmunds,
• Suffolk.
• IP32 7AR
• 01284 757500
• sales@sealey.co.uk.
• www.sealey.co.uk.
• © Jack Sealey Limited
• SA6002.V4 Issue 2 (ALL) 23/06/23

References

• HSE: Information about health and safety at work

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