Crouzet IPS12 Industrial Power Supply Installation Guide

June 15, 2024
CROUZET

**Crouzet IPS12 Industrial Power Supply Installation Guide


**

INSTALLATION SHEET

CROUZET RANGE OF DIN RAIL INDUSTRIAL POWER SUPPLIES , from 60 to 480 W at 12 & 24 Vc. With its narrow width (from 43 to 60 mm max), they are designed for a wide range of industrial applications. Characterised by their wide voltage input ranges (90 to 264 Va), they allow the supply of single-phase mains electric power to DC power lines. With a high efficiency of up to 87 % @230 V, these new power supplies will fully satisfy the need of 12 & 24 Vc applications.

Please refer to the data sheet available on www.crouzet.com

AC to DC

**IPS12

**

Industrial Power Supply

  • Industrial 12 Vc Power Supplies range from 60 to 216 W
  • High Efficiency, up to 87% @ 230 Va
  • DIN Rail Mount
  • UL & CE Certification

**IPS24

**

MOUNTING INSTRUCTIONS

MOUNTING INSTRUCTIONS

Refer to the derating curve. Do not exceed the load deratings. Keep ventilation holes clear, leave enough space for cooling.
Please contact your local sales for particular application related to surrounding space.

  1. Unit slightly rearwards, fit the unit over top hat rail.
  2. Slide it downward until it hits the stop.
  3. Press against the bottom front side for locking. Shake the unit slightly to check the locking action.

WARNING: Make sure input and output wire disconnected when mount power supply onto rail.

POWER SUPPLY REMOVAL FROM DIN RAIL

Switch main power off and disconnect your system from the supply network.
Move the removal hole on the rear down edge downwards by rotating screw driver.
Gently lift lower front edge of the unit (tipping) and remove it.

DERATING CURVES

12 Vc & 24 Vc
60 W – 96 W – 120 W – 240 W – 216 W – 480 W
DERATING CURVES

PART NUMBER NOMENCLATURE

IPS12| Series
IPS| Output Power
60 | Part Number
---|---|---|---
IPS12 Series| W: 60
W: 96
W: 216| 89 452 061
89 452 061
89 452 061
IPS24| Series
IPS| Output Power
60 | Part Number
IPS24 Series| W: 60
W: 120
W: 240
W: 480| 89 452 062
89 452 122
89 452 242
89 452 242

PROTECTIONS

Input Fuse
2A (60W), 3.15A (96W/120W), 4A (216W/240W), 8A (480W) – 250 Va Internal

Output Over Load
≥110% (60W/96W/120W), 110➝140% (216W/240W/480W) of rated output current
Protection type: Hiccup mode ; recovers automatically after fault condition is removed

Output Short Circuit
Hiccup mode when output is shorted ; Recovers automatically after condition is removed

Output Over Voltage

IPS12: 17Vc ± 1Vc (60W/96W), 16Vc ± 0.5Vc (216W),
IPS24: 31.5Vc ± 1Vc (60W/120W),
31.5Vc ± 0.5Vc (240W/480W)

Protection type: Latched ; Input a power has to be recycled to recover the power supply

Over temperature

(60W/96W/120W/480W) Power supply shuts down when the tempertarure of PCB below main transformer reaches typically 120°C ; Turns on only after the temperature falls below 90°C typically an a power is recycled there after.
(216W/240W) Power supply shuts down when the tempertarure of PCB below PFC main transformer reaches typically 120°C ;
Recovers automatically when temperature falls to typically 90°C.

WIRING DIAGRAM

IPS12 – 60 W- 96 W – 216 W
Wiring Diagram

IPS24 – 60 W- 120 W – 240 W – 480 W
Wiring Diagram

+ Output terminal
Output terminal
DC OK Green LED lights when Output Voltage on
L AC Input terminal Live line (fuse in line)
N AC Input terminal Neutral line
V. ADJ Output voltage adjust trimmer. The output voltage rises when a

trimmer is turned clockwise.

INSTALLING / STORAGE ENVIRONMENT

  1. Store the product with ambient temperature -40 to + 85 °C, and relative humidity 5 to 95 % (No Dewdrop).
  2. Avoid operating the unit in over current, short circuit conditions or outside the specified input voltage range as damage may occur.
  3. Confirm connections to input/output terminals are correct as indicated in the instruction manual.
  4. Use the product where the relative humidity is 5 to 95 % (No Dewdrop).
  5. Avoid places where the product is subjected to direct sun light.
  6. Avoid places where the product is subjected to penetration of liquid, foreign substance or corrosive gas.
  7. A device such as a contact breaker may be a vibration source. Set the Power Supply as far as possible from possible sources of shock or vibration.
  8. If the Power Supply is used in an area with excessive electronic noise, be sure to separate the Power Supply as far as possible from the noise sources.
  9. Don’t use the product in the environment with strong electromagnetic field, corrosive gas and conductive substance.

SAFETY INSTRUCTIONS

  • This manual is meant for personnel involved in wiring installation operation & routine maintenance of the equipment.
  • Disconnect power supply of your system before starting any installation operation or wiring.
  • Improper installation operation or wiring may impair safety & failure of the unit or electrical shock or damage.
  • Connect the ground completely. A protective earthing terminal stipulated in safety standards is used. Electric shock or malfunction may occur if ground is not connected property

CERTIFICATIONS

CE Marking, when applied to a product covered by this handbook indicates compliance with:

  • Restriction Of the use of certain Hazardous Substances Directive 2011/65/EU (RoHS)
  • LVD Directive 2014/35/EU
  • EMC Directive 2014/30/EU
  • UL-508 approved
  • UKCA

WIRING INSTRUCTIONS

  1. To prevent risk of electric shock, power supply equipment must be kept OFF while wiring.
  2. Terminals and electrically charged parts must not be touched when the power is ON.
  3. Wiring shall be done strictly according to terminal layout provided in the operating manual.

TERMINAL CONNECTING METHOD

  • Pay attention to the input wiring. If it is connected to wrong terminal, the power supply will be damaged.
  • Input must be off when making connections.
  • The output load line and input line shall be separated and twisted to improve noise sensitivity.
  • When connecting or removing input and output wire, do not apply stress to PCB.
    Terminal Connecting

WARNING

BEFORE USING THE POWER SUPPLY UNIT

Pay attention to all warnings and cautions before using the unit. Incorrect usage could lead to an electrical shock, damage to the unit or a fire hazard.

  • Do not modify, disassemble the power supply.
  • Read instruction manual before connecting to mains.
  • Do not use the power supply without proper grounding (Protective Earth).
  • Minor electric shock, fire or product failure may occasionally occur. do not allow any pieces of metal or conductors or any clippings or cuttings resulting from installation work to enter the product.
  • Electric shock hazardous on the connector section.
  • WEEE symbol for electrical and electronic equipment waste management

WARNING

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

For more information please go to www.crouzet.com

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References

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