POWERSMART DB8621CRX 21 Inch 2 in 1 Gas Push Lawn Mower Instruction Manual

POWERSMART DB8621CRX 21 Inch 2 in 1 Gas Push Lawn Mower Instruction Manual

TECHNICAL DATA

21″ 2-in-1 Gas Push Lawn Mower Model # DB8621CRX
Engine type: 4 stroke, OHV, single cylinder with forced air cooling systemDisplacement: 144cc
Fuel tank capacity: 0.21 Gallon
Oil capacity : 16.9 fl.oz
Cutting width: 20.5 inch
Cutting height: 1.18 – 3 inch
Height adjustment: 5 Position
Drive type: Push
Wheel: Front: 7 inch / Rear: 8 inch
Package dimensions (L x W x H): 33.3 x 22.6 x 16 inches
Weight: 56 lb.

INTRODUCTION

Thank You for Purchasing a PowerSmart® Product. This manual provides information regarding the safe operation and maintenance of this product. Every effort has been made to ensure the accuracy of the information in this manual. . PowerSmart® reserves the right to change this product and specifications atany time without prior notice

Please keep this manual available to all users during the entire life of the lawn mower

This manual contains special messages to bring attention to potential safety concerns, lawnmower damage as well as helpful operating and servicing information. Please read all the information carefully to avoid injury and machine damage.

QUESTIONS? PROBLEMS?

Please contact our Customer Service Dept. with any questions and/or comments, either by Email: support@amerisuninc.com, or Toll Free at (800)791-9458. We are available Mon-Fri 9am-5pm EST tohelp solve any issues that you might encounter.

NOTICE REGARDING EMISSIONS
Engines that are certified to comply with U.S. EPA emission regulations for SORE (Small Off Road Equipment), are certified to operate on regular unleaded gasoline, and may include the following emission control systems: (EM) Engine Modifications and (TWC) Three-Way Catalyst (if so equipped).

SAFETY INFORMATION

Before operating this lawn mower, read and observe all warnings, cautions, and instructions on the lawnmower and in this Owner’s Manual.

NOTE: The following safety information is not meant to cover all possible conditions and situations thatmay occur. Read the entire Owner’s Manual for safety and operating instructions. Failure to followinstructions and safety information could result in serious injury or death.

This safety alert symbol is used to identify safety information about hazards that can result in personalinjury.

A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol toindicate the likelihood and the potential severity of injury. In addition, a hazard symbol maybe used to represent the type of hazard.

DANGER indicates a hazard, which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard, which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard, which, if not avoided, might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage to the engine.

GENERAL SAFETY PROCEDURES

For any questions regarding the hazard and safety notices listed in this manual or on the product, please call 800-791-9458 Mon-Fri 9-5 EST before using the engine

DANGER: CARBON MONOXIDE

Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide(CO). This is a poison gas you cannot see or smell. If you can smell the engine exhaust, you are breathingCO. But even if you cannot smell the exhaust, you could be breathing CO.

NEVER use an engine inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levelsof carbon monoxide can build up in these areas. Using a fan, or opening windows and/or doors will NOTproperly vent CO nor supply adequate fresh air. ONLY use an engine outside and far away from windows,doors, and vents. These openings can pull in engine exhaust.

Even if you use an engine correctly, CO may leak into the home. ALWAYS use a battery-powered orbattery-backup CO alarm in the home. If you start to feel sick, dizzy, or weak after the engine has beenrunning, move to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.

WARNING: The exhaust from this product contains chemicals known to the State of California to causecancer, birth defects, or other reproductive harm.

WARNING: This engine may emit highly flammable and explosive gasoline vapors, which can causesevere burns or even death if ignited. A nearby open flame can lead to explosion even if it isn’t directly incontact with gasoline.

• Do not operate near an open flame.
• Do not smoke near the engine.
• Always operate on a firm, level surface.
• Always turn engine off before refueling. Allow engine to cool for at least 2 minutes beforeremoving fuel cap. Loosen cap slowly to relieve pressure in tank.
• Do not overfill fuel tank. Gasoline may expand during operation. Do not fill to the top of the tank.Allow for expansion.
• Always check for spilled fuel before operating.
• Empty fuel tank and carburetor bowl before storing or transporting the engine.

WARNING: This engine produces heat when running. Temperatures near exhaust can exceed 1500F(650 C).

Do not touch hot surfaces. Pay attention to warning labels on the engine identifying hot parts of themachine.
Allow engine to cool down after use before touching engine or areas of the engine that become hot duringuse.

CAUTION: Misuse of this engine can damage it or shorten its life. Only use engine for its intended purposes.

IMPORTANT SAFETY INSTRUCTIONS

This machine is capable of amputating hands and feet and throwing objects. Failure to observe thefollowing safety instructions could result in serious injury or death.

1. General Operation

2. Read, understand, and follow instructions and warnings in this manual and on the machine, engineand attachments.

3. Only allow operators, who are responsible, trained, familiar with the instructions, and physicallycapable to operate the machine.

4. Do not carry passengers and keep bystanders away.

5. Do not operate the machine while under the influence of alcohol or drugs.

6. Follow the manufacturer’s recommendation for wheel weights or counterweights.

7. PREPARATION BEFORE OPERATING

8. Clear the operating area of any objects which could be thrown by or interfere with operation of themachine

9. Keep the area of operation clear of all bystanders, particularly small children. Stop the machine andattachment(s) if anyone enters the area.

10. Do not operate the machine without the entire grass catcher, discharge chute, or other safety devicesin place and functioning properly. Check frequently for signs of wear or deterioration and replace asneeded.

11. Wear appropriate personal protective equipment such as safety glasses, hearing protection, andfootwear.

12. OPERATING

13. Only operate the engine in well ventilated areas. Exhaust gases contain carbon monoxide, a deadlypoison.

14. Only operate the machine in daylight or good artificial light.

15. Avoid holes, ruts, bumps, rocks, or other hidden hazards. Uneven terrain could overturn the machine,or cause operator to lose their balance or footing.

16. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge openingat all times.

17. Do not direct discharge material toward anyone. Avoid discharging material against a wall orobstruction. Material may ricochet back toward the operator. Stop the blade(s) when crossing gravelsurfaces.

18. Do not leave a running machine unattended. Always park on level ground, disengage the attachment,set parking brake, and stop engine.

19. Do not mow in reverse unless absolutely necessary. Always look down and behind before and whilebacking.

20. CHILDREN SPECIFIC

21. Tragic accidents can occur if the operator is not alert to the presence of children. Children are oftenattracted to the machine and the mowing activity. Never assume that children will remain where youlast saw them.

22. Keep children out of the operating area and under the watchful care of a responsible adult other thanthe operator

23. SLOPE SPECIFIC
    Slopes are a major factor related to accidents. Operation on slopes requires extra caution.

24. Travel in the manufacturer recommended direction on slopes. Use caution while operating near dropoffs.

25. Avoid mowing wet grass. (Poor footing could cause a slip and fall accident.)

26. Do not operate machine under any condition where traction, steering, or stability is in question. Tirescould slide even if the wheels are stopped.

27. Always keep the machine in gear when going down slopes. Do not coast downhill.

28. Avoid starting and stopping on slopes. Avoid making sudden changes in speed or direction. Maketurns slowly and gradually.

29. Use extra care while operating machine with a grass catcher or other attachment(s). They can affectthe stability of the machine.

30. FIRE AND FUEL SPECIFIC

31. Extinguish all cigarettes, cigars, pipes and other sources of ignition.

32. Use only an approved fuel container.

33. Do not remove fuel cap or add fuel with the engine running or while hot.

34. Do not refuel indoors or in enclosed spaces

35. Do not store the machine or fuel container, or refuel, where there is an open flame, spark, or pilot lightsuch as on a water heater or other appliance.

36. If fuel is spilled, do not attempt to start the engine and avoid creating any source of ignition until fuelvapors have dissipated.

37. To help prevent fires: keep machine free of grass, leaves, or other debris build up; clean up oil or fuelspillage and remove any fuel soaked debris; allow machine to cool before storing.

38. Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

39. VII. HAULING

40. Use full width ramps for loading and unloading a machine for transport.

41. SERVICE

42. Keep machine in good working order. Replace worn or damaged parts.

43. Use caution when servicing blades. Wrap the blade(s) or wear gloves. Replace damaged blades. Donot repair or alter blade(s)

44. Machines with hydraulic pumps, hoses, or motors; and/or diesel injection systems:
    WARNING: Fluid escaping under pressure may have sufficient force to penetrate skin and causeserious injury. If fluid is injected into the skin, seek immediate medical attention. Keep body andhands away from pin holes or nozzles that eject fluid under high pressure. If a leak occurs, have themachine immediately serviced by a trained technician.

45. If equipped, disconnect spark plug wire(s) before making any repairs.

WARNING LABLE INSTRUCTIONS

• Read carefully the manual before use.
• Danger-flying objects;
• keep safe distance from the machine as long as the engine is running.
• Do not open or remove safety shields while engine is running.
• Pay more attention to the operator’s hands and feet to avoid injury.
• Do not open or remove safety shields while engine is running.
• Fuel is flammable,keep fire away.
• Never fill up the fuel tank while the engine is running.
• Emission of toxic gas, do not use the mower in a close area or not well ventilated.
• Look behind while backing
• Steep slope hazard
• When repairing, please pull off the spark plug boot, then repair it according to theoperational manual
• Hot surfaces
• When mowing,please wear the glasses ad ear plugs to defend the operator himself
• Keep bystanders away

Safety label found on the lawn mower:
KEEP HANDS AND FEET AWAY.

Warning: Keep the safety signs clear and visible on the equipment.Replace the safety signs if they aremissing or illegible.

KNOWING YOUR LAWN MOWER

Please use the illustration below to familiarize yourself with the location and function of the componentsthat control of your lawn mower.

1. Recoil Starter handle
2. Cutting height adjustment lever
3. Rear wheel
4. Side discharge chute
5. Oil dipstick
6. Front wheel
7. Cutting height adjustment lever
8. Primer bulb
9. Gas tank cap
10. Lower handle
11. Upper handle
12. Engine start/stop control

LAWN MOWER PREPARATION

The following section describes steps necessary to prepare the lawn mower for use. If after reading thissection, you are unsure about how to perform any of the steps please call (800)791-9458 Mon-Fri 9-5EST for customer service. Failure to perform these steps properly can damage the lawn mower or shortenits lifespan.

UNPACKING
Tools required (not included): #2PH screwdriver, utility knife.

Unpack the lawn mower and all its parts, and compare against the list below. Do not discard the carton orany packaging until the engine is completely assembled

PACKING LIST

• Side discharge chute*1
• Grass Catcher*1
• Cable clip*1
• Spark plug wrench*1
• Flange bolts M6*2
• User manual*1
• Funnel*1
• High altitude kit *1

ATTACH LOWER & UPPER HANDLE

1. Loosen two knobs and turn the folded upper handle to match the lower handle, and tighten the knob.2.

2. Turn the lower handle to an angle that maches the base and tighten with two screws. (Two screws arein the accessories bag. ）
   

3. Lock the cable to the lower handle using cable clip.
   

4. Insert the recoil starter handle cable into the hook provided on the upper handle. You must engage the start/stop control to release the recoil starter handle.
   
   Recoil starter handle

SIDE DISCHARGE CHUTE

1. Lift the spring-loaded discharge cover located on the side of the mower.
2. Slide two hooks of the side discharge chute under the hinge pin and lower the spring on the sidedischarge cover

Caution: Do not attempt to remove the permanently mounted spring loaded side discharge cover at anytime.

ADJUSTING THE CUTTING HEIGHT

Warning! Cutting height adjustments should only be performed after the engine and bladeshave come to a complete stop!

It is always best to begin cutting your lawn with a higher deck height to prevent scalping your lawn

The cutting height is adjusted with front and rear levers.
Actuate the adjustment lever and pull it to the required position. Please make sure that the lever locks intosame position.

OPERATION

GAS AND OIL FILL-UP
The engine comes shipped without oil or gasoline. Be sure to add oil and gasoline before starting the engine.

1. Add oil before starting mower for the first time.
2. Service the engine with gasoline as instructed.

Warning: Use extreme care when handling gasoline. Gasoline is extremely flammable andits vapors are explosive. Never fuel the machine indoors or while the engine is hot or running.Extinguish all cigarettes, cigars, pipes and other potential sources of ignition.

Engine Oil
Engine oil is a key factor in deciding the engines performance. Do not apply engine oil with additives or2-stroke gasoline engine oil, because they haven’t enough lubrication, and may shorten the engines service life.

Warning: Check the engine with it stopped on a level ground.

Engine oil recommended:10W-30

As viscosity varies with regions and temperatures, SF class oil is recommended.

Check method

1. Remove the dipstick and Clean it.
2. Reinsert the dipstick into the oil filling hole, and insert it to the end.
3. Check the oil level: If the oil level is too low, add the recommended engine oil and make sure the oillevel between upper level(1) and lower level(2).
4. Re-install the dipstick.

Adding Gasoline

Remove the fuel tank cap and check fuel level.

Warning

1. Gasoline is extremely flammable and is explosive under certain conditions.
2. Refueling in a well-ventilation area with the engine stopped. Do not smoke and allow flames orsparks in the area where gasoline is stored or where the fuel tank is refueled.
3. Do not overfill the fuel tank (there should be no fuel in the filling neck). After refueling, makesure the fuel tank cap is set back securely.
4. Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite. If any fuel isspilled, make sure the area is dry before starting the engine.
5. Avoid repeated or prolonged contact with skin or breathing of fuel vapor. Keep out of reach ofchildren.

Use fresh (within 30 days from purchase), lead-free gasoline with a minimum of 87 octane rating. Do notmix oil with gasoline.

To add gasoline, follow these steps:

1. Make sure the lawn mower is on a level surface.

2. Unscrew fuel tank cap and set aside. NOTE: The fuel cap may be tight and hard to unscrew.

3. Slowly add unleaded gasoline to the fuel tank. Be careful not to overfill. The capacity of the fuel tankis 0.21 gallons.
   NOTE: Do not fill the fuel tank to the very top. Gasoline will expand and spill over during use even withthe fuel cap in place.

4. Reinstall fuel cap and wipe clean any spilled gasoline with a dry cloth.

IMPORTANT

• Never use an oil/gasoline mixture.
• Never use old gasoline.
• Avoid getting dirt or water into the fuel tank.
• Gasoline can age in the tank and make starting difficult. Never store lawn mower for extendedperiods of time with fuel in the tank or the carburetor.

ENGINE START/STOP CONTROL

This lawn mower comes equipped with an engine start/stop control to prevent unintentional starting and to ensure safe operation. Releasing this lever will quickly stop the blade in case of danger. The lever must be actuated before the lawn mower is started. When the engine start/stop control is released, it must return to its initial position.

Before you start mowing, you should run through this process several times in order to ensure that the lever and actuator cables are working properly. Repeat the test several times after the engine has started up. When the engine start/stop lever is released, the engine must stop within a few seconds. If not, contact

Customer Service.

Warning: The blade begins to rotate as soon as the engine is started.

START THE ENGINE
To start the engine, perform the following steps:

1. Check the oil and fuel levels.

2. Press the primer bulb 3 times.

3. Engage the engine Start/Stop Control and simultaneously pull on the recoil starter. Pull on the recoilstarter handle slowly until a slight resistance is felt, then pull quickly to start the engine.
   Return cord gently into the recoil starter. Never allow the cord to snap back.

4. If engine fails to start, repeat step 3.

Note: After repeated failed attempts to start the engine, please consult the troubleshooting guide beforeattempting again. If problems persist, please call customer service.

Note: Don’t allow the starter grip to snap back against the engine. Return it gently to prevent damage tothe starter

KIT HIGH ALTITUDE REPLACEMENT FOR EPAIII ENGINES
3000ft to 6000ft or 6000ft to 8000ft of elevation

At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease andfuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting.Operation at an altitude that differs from that at which this engine was certified, for extended periods oftime, may increase emissions.

The fuel system on this Engine or Equipment may be influenced by operation at higher altitudes. Properoperation can be ensured by installing an altitude kit when required. See the table below to determinewhen an altitude kit is required. Operating this generator without the proper altitude kit installed mayincrease the engine’s emissions and decrease fuel economy and performance. Kits may be obtained fromany dealer, and should be installed by a qualified individual.

*Engine, Generator Set, Pressure Washer, Walk-Behind Lawnmower, Compressor, Pump, Tiller etc.
** Elevation above sea level.

• This high altitude jet is to be used at elevations above 3000 feet.
• At elevations above 8000 feet, the engine/equipment may experience decreased performance, evenwith the high altitude kit.
• If a carburetor is replaced, the proper high altitude kit jet will need to be installed into thereplacement carburetor.

Altitude kit Replacement

Operation Instruction

1. Take off fixing bolt and fuel cup.
2. Take off main jet.
3. Replace the main jet(altitude kit )with suitable one applying to altitude height.
4. Replace the seal ring of fuel cup and fixing bolt.
5. Assemble fuel cup, seal ring and fixing bolt in reverse order.

High Altitude Kit Installation Instructions

1. Turn off the engine.

2. Close the fuel valve.

3. Place a bowl under the fuel cup to catch any spilled fuel.

4. Unthread the bolt holding the fuel cup
   Caution! Carburetor bowl may have gas in it which will leak upon removing the bolt.

5. Remove the bolt, bolt seal , fuel cup , fuel cup seal and main jet from the body of the carburetor.

6. Replace the main jet with the replacement jet needed for your altitude range
   Note : the Fuel cup seal and bolt seal may be damaged during removal and should be replaced with thenew ones from the kit.

7. Reassemble the Fuel Cup Seal , fuel cup , Bolt seal and bolt . Tighten in place

8. Wipe up any spilled fuel and allow excess to evaporate before starting engine . To prevent FIRE , donot start the engine while the smell of fuel hangs in the air .

WARNING! To prevent serious injury from fire: Follow the kit procedures in awell-ventilated area away from ignition sources. If the engine is hot from use, shut theengine off and wait for it to cool before proceeding.

NOTICE: The warranty may be void if necessary adjustments are not made for high altitude use.

STOP THE ENGINE
Release the engine start/stop control to stop the engine.

MOWING
The engine throttle on your mower has been preset to provide optimum bagging and mulchingperformance for years to come.

Only use a sharp blade that is in good condition. This will prevent the grass blades from becoming frayedand the lawn from turning yellow.

Mow in straight lines for a nice, clean look. The swaths should overlap each other by a few inches inorder to avoid stripes.

It’s important to keep the underside of the mower deck clean and remove grass build-up. Always mow along inclines (not up and down). You can prevent the lawn mower from slipping down byholding a position at an angle upwards. Select the cutting height according to the length of the grass. If necessary, mow a number of times so that you never cut more than 2 inches of grass in one go.

Turn off the engine before doing any checks on the blade. Keep in mind that the blade continues to rotatefor a few seconds after the engine has been turned off. Never attempt to manually stop the blade. Regularly check to see if the blade is securely attached, is in good condition and is sharp. If the contraryis the case, sharpen the blade or replace it. In the event that the blade strikes an object, immediately turnoff the lawn mower and wait for the blade to come to a complete stop. Then inspect the condition of theblade and the blade mount. Replace any parts that are damaged

USING AS SIDE DISCHARGE
You should fit the mulching adapter in order to use the side discharge.

1. On the side of the mower, lift the side discharge cover.
2. Slide two hooks of side discharge chute under hinge pin on the side discharge cover. Lower the sidedischarge cover
   
   Caution: Do not remove side discharge cover at any time.

MAINTENANCE

Proper routine maintenance of this mower will help prolong the life of the machine.

Always observe safety rules when performing any maintenance.

The warranty on this lawn mower does not cover items that have been subjected to operator abuse ornegligence. To receive full valve from warranty, operator must maintain the lawn mower as instructedhere.

Changing of engine-governed speed will void engine warranty.
All adjustments should be checked at least once each season.
Periodically check all fasteners and make sure these are tight.

Warning: Always stop engine, allow engine to cool, disconnect spark plug wire before performing any type of maintenance on your machine

DECK CARE
It is important to clean underside of the mower deck after use to prevent the build-up of grass clippings orother debris. Follow steps below for proper cleaning

1. Allow the engine to run until it is out of fuel. Do not attempt to pour fuel from the engine.
2. Disconnect spark plug wire. Refer to engine operator’s manual.
3. Slowly tip mower so that it rests on the housing.
4. To prevent oil spills, always tip the mower so that the Air Filter is facing up.
5. Hold mower firmly and scrape and clean the underside of the deck with a suitable tool.
6. Gently lower the mower back on its wheels on the ground.
   Warning: Never tip the mower more than 90° in any direction and do not leave the mower tipped for anylength of time. Oil can drain into the upper part of the engine causing a starting problem

MOWER BLADE
To ensure safe operation, have all blade sharpening, balancing and mounting work carried out by anauthorized service center. To achieve optimal results, we recommend having the blade checked once ayear.

If, in spite of all caution, the blade comes into contact with an obstacle, switch off the engine immediatelyand pull off the spark plug connector. Tilt the lawn mower to the rear and check the blade for damage.Always keep the side with the air cleaner facing up. Damaged or bent blades must be replaced. Neverstraighten a bent blade. Never work with bent or heavily worn blades as this will result in vibrations,
causing further damage to the mower.

Warning: Risk of injury when working with a damaged blade.

CHECKING THE OIL
The oil capacity of the engine crankcase is 16.9 fl. oz. Check the oil level of the engine according to the Recommended Maintenance Schedule.

The lawn mower should be checked before each use for proper oil level. This is a critical step for properengine starting.

To check the oil level

1. Make sure the lawn mower is on a level surface.
2. Clean around oil fill. Remove dipstick and wipe the dipstick with a clean rag. Insert the dipstick into the oil fill opening without screwing in. Remove the dipstick to check the oil mark. Add oil if the oil mark covers less than one half of the dipstick.
3. Slowly add more oil and repeat step 2 until the oil mark reaches to the top of dipstick. Do not over fill the crankcase.
4. Reinstall oil dipstick.

CHANGING/ADDING OIL
Change the oil according to the Recommended Maintenance Schedule. Change the oil when the engine is warm. This will allow for complete drainage. Change oil more often if operating under heavy load or high ambient temperatures. It is also necessary to drain the oil from the crankcase if it has become contaminated with water or dirt. The oil capacity of the engine is 16.9 fl.oz. Add oil when the oil level is low. For proper type and weight of oil refer to “GAS AND OIL FILL-UP” portion of the “OPERATION”section

To refill the crankcase with oil, follow these steps:

1. Make sure the lawn mower is on a level surface. Tilting the lawn mower to assist in filling will causeoil to flow into engine areas and will cause damage. Keep lawn mower level!
2. Remove the dipstick from the engine.
3. Using a funnel or appropriate dispenser, add the correct amount of oil (16.9 fl.oz) into the crankcase.4. Reinstall dipstick.
   NOTE: Never dispose of used motor oil in the trash or down a drain. Please call a local recycling centeror auto garage to arrange oil disposal.

AIR CLEANER MAINTENANCE
Routine maintenance of the air cleaner helps maintain proper airflow to the carburetor. Occasionallycheck that the air cleaner is free of excessive dirt. Refer to Recommended Maintenance Schedule. For aircleaner detail:

1. Open the air cleaner cover.
2. Remove the sponge-like element from the casing.
3. Wipe the dirt from inside the empty air cleaner casing.
4. Wash the sponge-like element in household detergent and warm water. Small amount of oil in theelement is normal and necessary for the engine to work properly.
5. If necessary, replace the paper element.
6. Reinstall the sponge-like element in the air cleaner casing and reinstall the cover.
   CAUTION: running the engine with dirty, damaged or missing air cleaner element will cause the engineto wear out prematurely

SPARK PLUG MAINTENANCE
The spark plug is important for proper engine operation. A good spark plug should be intact, free of deposits, and properly gapped. Refer to Recommended Maintenance Schedule. To inspect the spark plug:

1. Remove spark plug boot. Be careful not to tear insulation or wire.
2. Unscrew the spark plug from the engine using the spark plug wrench provided. There is limited space for the wrench to turn. Use both rows of holes in the spark plug wrench to gain leverage to loosen the plug.
3. Visually inspect the spark plug for cracks or excessive electrode wear. Replace as necessary.
4. Measure the plug gap with a wire gauge. The gap should be 0.7 to 0.8 mm (0.028-0.031 in).
5. If re-using the spark plug, use a wire brush to clean any dirt from around the spark plug base the nre-gap the spark plug.
6. Screw the spark plug back into the spark plug hole using the spark plug wrench. Do not over-tighten spark plug. Recommended tightening of spark plug is ½ to ¾ of a turn after spark plug gasket contacts spark plug hole. Reinstall the spark plug boot.

Maintenance Schedule

Item| Action| Beforeeach use| 5 Hours ofuse or first month| First 25hours of use| 50 hours of useor every 6 months| 100 hours ofuse or every year| 150 hours ofuse or every two years
---|---|---|---|---|---|---|---
Blade| Inspect| x| | | | |
Blade mountingbolt| Inspect| x| | | | |
Engine oil| Check| x| | | | |
Change| | x| | x2| x| x
Air filter| Check| x| | | | |
Clean| | | x1| x1| x1|
Replace| | | | | | x
Blade controloperation| Check| x| | | | x|
Spark plug| Check| | | | | x|
Replace| | | | | | x
Fuel tank| Clean| | | | | x|
Flywheel brake pad| Check| | | | | x|
Valve clearance| Check- adjust| | | | | x|
Fuel line| Check| Check every 2 years and replace if necessary

1. Service more frequently when used in dusty areas.
2. Change engine oil every 25 hours when used under heavy load or in high outside air temperatures.

STORAGE

CAUTION: Never place any type of storage cover or tarp on the MOWER while it is still hot.

If the MOWER is being stored for extended periods of time (30 days or more), drain fuel tank andcarburetor bowl

When storing the mower for extended periods of time:

1. Start the engine and run it until the tank, carburetor bowl and fuel line are completely empty and the engine stalls.
2. Change the oil after each season.
3. Remove the spark plug. Use an oil-can to fill the cylinder with approx. 2 ml of oil. Slowly pull backthe starter handle, which will bathe the cylinder wall with oil. Screw the spark plug back in.
4. Clean the cooling fins of the cylinder and the housing.
5. Be sure to clean the entire equipment to protect the paint.
6. Store the equipment in a well-ventilated place.

NOTE: LIMITED WARRANTY does not cover fuel system damage or engine performanceproblems resulting from neglected storage preparation.

TROUBLESHOOTING

Engage engine start/stop lever.
Spark plug wire disconnected.| Connect spark plug wire.
Fuel tank empty or stale fuel.| Fill tank with clean, fresh gasoline.
Engine not primed.| Press primer bulb.
Faulty spark plug.| Clean, adjust gap, or replace.
Blocked fuel line.| Clean fuel line.
Engine flooded.| Wait a few minutes to restart, do not prime.
**** Engine runs erratic.| Spark plug wire loose.| Connect and tighten spark plug wire.
Blocked fuel line or stale fuel.| Clean fuel line. Fill tank with clean, fresh gasoline. Drain carburetor bowl.
Water or dirt in fuel system.| Drain fuel tank. Refill with fresh fuel.
Dirty air filter| Clean or replace.
Engine overheats.| Engine oil level low.| Fill crankcase with proper oil.
Air flow restricted.| Clean area around and on top of engine.
Idles poorly.| Spark plug fouled, faulty, or gap too wide.| Reset gap or replace spark plug.
Dirty air cleaner.| Clean or replace.
Excessive vibration/noise| Blade loose or unbalanced.| Tighten and balance blade.
Bent/damaged blade.| Replace the blade.
Mower will not mulch grass.| Wet grass.| Do not mow when grass is wet, wait until dry to cut.
Uneven cut.| **** Excessively high grass.| Mow once at a high cutting height, thenmow again at desired height or make a narrower cutting path.
Dull blade.| Sharpen or replace blade.

EXPLODED VIEW AND PARTS LIST

Engine explode view and part list

THREE (3) YEARS LIMITED WARRANTY

PowerSmart is committed to building equipment that will provide years of dependable service. Our warranties are consistent with our commitment and dedication to quality.

THREE (3) YEARS LIMITED WARRANTY OF POWER SMART PRODUCTS FOR HOME USE.

PowerSmart (“Seller”) warrants to the original purchaser only, that all PowerSmart consumer power tools will befree from defects in material or workmanship for a period of three (3) years from date of purchase. If the tool(s) isused while providing professional or commercial services, the warranty coverage shall be for a maximum of (90)days.

SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Three (3) Years LimitedWarranty and, to the extent permitted by law, any warranty or condition implied by law, shall be the repair orreplacement of parts, without charge, which are defective in material or workmanship and which have not beenmisused, carelessly handled, or improperly repaired, by person(s) other than an Authorized Seller or ServiceCenter.

Please be aware that normal wear parts are not covered this warranty. This includes drive belts, blades and grassbags. Carburetor issues, and/or other damage found to be the result of stale, contaminated or compromised fuel, isnot covered under this limited warranty

To make a claim under this Limited Warranty, you must return the entire power tool product; transportation pre paid, to PowerSmart. The owner must include a legible copy of the original receipt, which shall list the date of purchase, along with the company’s name where the product was purchased.

THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THETOOL SUCH AS CIRCULAR SAW BLADES OTHER RELATED ITEMS OR TO ANY REPLACEMENTPARTS LISTED UNDER MAINTENANCE.

ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO THREE (3) YEARS FROM DATEOF PURCHASE. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOWLIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAYNOT APPLY TO YOU.

IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES(INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING FROM THE SALEOR USE OF THIS PRODUCT. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOTALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SOTHE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVEOTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCE INCANADA AND FROM COUNTRY TO COUNTRY.

Please call toll free at: 1-800-791-9458(M-F 9am – 5pm EST)
Email: support@amerisuninc.com

PLEASE SAVE ALL OF YOUR ORIGINAL RECEIPTS. THIS WARRANTY IS VOID WITHOUT THEM.

References

• Power Up Your Smart Life with Our Outdoor Power Equipment

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