Clemas Co Ltd NILFISK UHR 70-1700 Ride on Burnisher Instruction Manual

NILFISK UHR 70-1700 RIDE ON BURNISHER
OPERATOR MANUAL

INTRODUCTION

This manual will help you get the most from your Nilfisk S/A UHR70-1700. Read it thoroughly before operating the machine.
Note: Bold numbers in parentheses indicate an item illustrated on pages B-6 – B-7.
This product is intended for commercial use only.

PARTS AND SERVICE
Repairs, when required, should be performed by Nilsk S/A service personnel using Nilsk S/A original replacement parts and accessories.
Call Nilsk S/A for repair parts or service. Please specify the Model and Serial Number when discussing your machine.

MODIFICATIONS
Modifications and additions to the cleaning machine which affect capacity and safe operation shall not be performed by the customer or user without prior written approval from Nilsk S/A. Unapproved modifications will void the machine warranty and make the customer liable for any resulting accidents.

NAMEPLATE
The Model and Serial Number of your machine are shown on the Nameplate on the machine. This information is needed when ordering repair parts for the machine. Use the space below to note the Model and Serial Number of your machine for future reference.

MODEL ____
SERIAL NUMBER

UNCRATING
When the machine is delivered, carefully inspect the shipping packaging and the machine for damage. If damage is evident, save the shipping carton (if applicable) so that it can be inspected. Contact the Norilsk S/A Customer Service Department immediately to file a freight damage claim.
Refer to the unpacking instruction sheet included with the machine to remove the machine from the pallet.

IMPORTANT SAFETY INSTRUCTIONS

This machine is only suitable for commercial use, for example in hotels, schools, hospitals, factories, shops, and offices other than for normal residential housekeeping purposes.
** Read all instructions before using.
WARNING!**
To reduce the risk of fire, electric shock, or injury:

• Use only as described in this manual. Use only the manufacturer’s recommended attachments.
• This machine shall be used only by properly trained and authorized persons.
• This machine is for dry use only and shall not be used or stored outdoors in wet conditions.
• Do not allow it to be used as a toy. Close attention is necessary when used by or near children.
• Keep sparks, flame, and smoking materials away from batteries. Explosive gases are vented during normal operation.
• Charging the batteries produces highly explosive hydrogen gas. Charge batteries only in well-ventilated areas, away from open flame. Do not smoke while charging the batteries.
• Remove all jewelry when working near electrical components.
• Turn the key switch off (O) and disconnect the batteries before servicing electrical components.
• Never work under a machine without safety blocks or stands to support the machine.
• Do not dispense flammable cleaning agents, operate the machine on or near these agents, or operate in areas where flammable liquids exist.
• Do not clean this machine with a pressure washer.
• This machine is not approved for use on public paths or roads.
• Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and anything that may reduce airflow.
• Do not use on surfaces having a gradient exceeding that marked on the machine.
• When operating this machine, ensure that third parties, particularly children, are not endangered.
• Before performing any service function, carefully read all instructions pertaining to that function.
• Do not leave the machine unattended without first turning the key switch off (O) and removing the key. The parking brake is automatically activated at this time.
• Turn the key switch off (O) and remove the key, before changing the brushes, and before opening any access panels.
• Take precautions to prevent hair, jewelry, or loose clothing from becoming caught in moving parts.
• Do not use without a dust bag and/or filters in place.
• Do not stand on the pad housing.
• This machine is not suitable for picking up health-endangering dust.
• The batteries must be removed from the machine before the machine is scrapped. The disposal of the batteries should be safely done in accordance with your local environmental regulations.
• All doors and covers are to be positioned as indicated in the instruction manual before using the machine.
• Refer to the battery charger OEM product manual for additional specific battery charger warnings.
• This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge.
• While on ramps or inclines, avoid sudden stops. Avoid abrupt sharp turns. Use low-speed down ramps.
• Observe the Gross Vehicle Weight, GVW, of the machine when loading, driving, lifting, or supporting the machine.

SAVE THESE INSTRUCTIONS

KNOW YOUR MACHINE

As you read this manual, you will occasionally run across a bold number or letter in parentheses – for example: (2). These numbers refer to an item shown on these pages unless otherwise noted. Refer back to these pages whenever necessary to pinpoint the location of an item mentioned in the text. NOTE: Refer to the service manual for detailed explanations of each item illustrated on the next 2 pages.

1. Pad Drive Deck
2. Dust Control Shroud
3. Burnishing Pad
4. Pad Retainer
5. Dust Collection Bag
6. Machine Tie Down
7. Battery Connector Assembly
8. FWD/REV Drive Pedal
9. Tilt Steering Wheel Adjuster
10. Emergency Power Disconnect
11. Steering Wheel
12. Operator’s Seat W/Safety Switch| 13. Battery Compartment Cover
14. Drive / Steer Wheel
15. Circuit Breakers 40 – Amp (Wheel Drive) /5 Amp (Control Circuit)
16. Deck Latch
17. Control Panel
18. Spare Dust Bag Storage
19. Beacon (Optional)
20. Headlight (Optional)
21. Active Dust Control (Optional)
22. Onboard Charger (Optional)
23. Charger Plug
---|---

KNOW YOUR MACHINE
A. Master Key Switch
B. Battery Condition Indicator
C. Hour Meter / Error Display
D. Pad Drive Indicator Light
E. Pad Drive Raise / Lower Switch
F. Horn Indicator Light
G. Horn Switch

**BATTERIES

**

If your machine shipped with batteries installed do the following:

• Check that the batteries are connected to the machine (7).
• Turn ON the Key Switch (A) and check the Battery Indicator (B). If the green light is ON, the batteries are ready for use. If the green light is OFF, the batteries should be charged before use. See the “Charging The Batteries” section.

If your machine shipped without batteries installed do the following:

• Consult your Authorized Nilsk S/A dealer for recommended batteries.
• Install the batteries by following the instructions below.
• DO NOT install three 12-volt batteries in your machine. This affects the stability of the machine.

WARNING!
Use extreme caution when working with batteries. Sulfuric acid in batteries can cause severe injury if allowed to contact the skin or eyes. Explosive hydrogen gas is vented from the batteries through openings in the battery caps. This gas can be ignited by any electrical arc, spark, or flame. Do not install any lead-acid battery in a sealed container or enclosure. Hydrogen gas from overcharging must be allowed to escape.
When Servicing Batteries…
Remove all jewelry
Do not smoke
Wear safety glasses, rubber gloves, and a rubber apron
Work in a well-ventilated area
Do not allow tools to touch more than one battery terminal at a time
ALWAYS disconnect the negative (ground) cable first when replacing batteries to prevent sparks.
***** ALWAYS connect the negative cable last when installing batteries.

CAUTION!
Electrical components in this machine can be severely damaged if the batteries are not installed and connected properly. Norilsk S/A, a qualified electrician, or the battery manufacturer should install batteries.

1. Remove the batteries from their shipping crate and carefully inspect them for cracks or other damage. If damage is evident, contact the carrier that delivered them or the battery manufacturer to file a damage claim.
2. Turn the Master Key Switch (A) OFF and remove the key.
3. Open and prop the Battery Compartment Cover (13). Remove the battery cables from inside the battery compartment.
4. Your machine comes from the factory with enough battery cables to install six 6-volt batteries. Carefully lift the batteries into the battery compartment and arrange them exactly as shown in FIGURE 1. Secure the batteries as close to the back of the machine as possible.
5. Install the battery cables as shown. Position the cables so the battery caps can be easily removed for battery service.
6. Carefully tighten the nut in each battery terminal until the terminal will not turn. Do not over-tighten the terminals, or they will be very difficult to remove for future service.
7. Coat the terminals with spray-on battery terminal coating (available at most auto parts stores).
8. Put one of the black rubber boots over each of the terminals and connect the Battery Connector Assembly (7).
   When changing batteries or the charger, please contact your local authorized service center for the correct battery, charger and machine settings to prevent battery damage.

FIGURE 1

INSTALLATION OF THE BURNISHING PAD
WARNING!
Disconnect the machine’s Battery Pack Connection (7) by pulling up on the Emergency Power Disconnect (10) handle, when ever servicing the machine.
CAUTION! Turn the key switch off (O) and remove the key, before changing the brushes, and before opening any access panels.

1. See Figure 2. Grab hold of the right side of the Pad Drive Deck (1) and lift up until it Latches (16) in place as shown.
2. Place your hand underneath the Dust Control Shroud (2) and remove the Pad Retainer (4) from the flexible pad holder assembly. NOTE: Grip the retainer firmly and turn clockwise (to the right) as the retainer uses a Left Hand thread.
3. Select a 27 inch (68 cm) Dia. Burnishing Pad (AA). See your local Nilsk S/A Distributor for a complete selection of pads and accessories.
4. Insert the plastic Pad Retainer (4) into the center of the Pad (AA). Then reinstall by turning the retainer counter-clockwise (to the left).
   NOTE: Important !!! Turn the retainer in until you hear a clicking ratchet sound, this insures proper tightening of the pad by properly compressing the pad material and drawing up the retainer so it will not strike the floor.

INSTALLATION OF THE DUST COLLECTION BAG
The UHR70-1700 uses dust collection bag PN 56391185 (sold 6 to a Package).
See Figure 3. Unfold the Dust Collection Bag (5) and while holding onto the Card Board Retainer (AA) insert it over the Collection Tube (BB) found on the top of the Pad Drive Deck (1) on the left side of the machine.
NOTE: Never operate the UHR70-1700 without a Dust Collection Bag (5) or the optional Active Dust Control Kit (21) PN56422083 installed. Failure to do so will allow the burnishing dust to become airborne. The Active Dust Control Kit (21) is running whenever the Master Key Switch (A) is ON, the Pad Drive Deck (1) is down and the FWD/REV Drive Pedal (8) is off the neutral position.
Extra Dust Collection Bags can be stored in the Spare Dust Bag Storage (18) box as shown. Install the Rubber Strap (CC) as shown to secure the bags.

BEFORE EACH USE:

1. Be sure you understand the operator controls and their function.
2. Turn the Master Key Switch (A) ON (l) and check the Battery Condition Indicator (B). If the red light comes on, recharge the battery pack before using the machine
3. Check that a new or clean pad has been installed.
4. Check that a Dust Collection Bag (5) is installed.

PLAN YOUR FLOOR BURNISHING:

1. Pre-sweep or scrub floor area of debris to prevent scratching and poor burnishing performance.
2. Arrange long runs with a minimum of stopping or starting.
3. Avoid bumping into posts or scraping the side of the machine.

OPERATING THE MACHINE

NOTE: Bold numbers or letters in parentheses indicate an item shown on pages B-6 – B-7.
Follow the instructions in PREPARING THE MACHINE FOR USE and the BEFORE EACH USE section of the manual.

1. While seated on the machine adjust the Steering Wheel (11) using the Tilt Steering Wheel Adjuster (9), to a comfortable operating position.

2. Turn the Master Key Switch (A) ON (l). This will display the Battery Condition Indicator Light(s) (B) and Hour Meter / Error Display (C).

3. To transport the machine to the work area, apply even pressure on the front of the FWD/REV Drive Pedal (8) to go Forward or the rear of the pedal for Reverse. NOTE: The front drive wheel has a built-in electromagnetic brake that engages whenever the FWD/REV Drive Pedal (8) is in the neutral position or when the Master Key Switch (A) is turned OFF. See the ELECTROMAGNETIC BRAKE section for manual override instructions.

4. Once at the work area, the pad pressure can be adjusted by turning the Master Key Switch (A) off. Hold down the Pad Drive Raise / Lower Switch (E) while turning on the aster Key Switch (A). The word “Adjust” will scroll on the Display (C) and the Pad Drive Raise/Lower Switch can be released. Once released, the display will read either “1”, “2”, or “3”. These are the pad pressure settings with “3” being the highest pad pressure setting. To change pad pressure, press the Pad Drive Raise / Lower  Switch (E) to increment between 1, 2, and 3. Once you have selected the setting that you want to burnish turn the Master Key Switch (A) off to store the setting in the memory. This setting will remain in the control panel’s memory until it is changed again using the above procedure.

5. When at the work area press the machine’s FWD/REV Drive Pedal (8) to move the machine to either FWD or REV drive. The machine should always be moving before lowering the Pad Drive Deck (1).

6. Once the machine is moving, lower the Pad Drive Deck (1) by pressing the Pad Drive Raise / Lower Switch (E). The Pad Drive Indicator Light (D) on the control panel will light yellow when going down and then turns green to con rm the lowered position and the pad begin to turn. To raise the Pad Drive Deck (1) press the Pad Drive Raise / Lower Switch (E). The Pad Drive Indicator Light (D) will be red when coming up and then turns OFF to confirm the raised position. NOTE: When the operator’s foot is removed from the Drive Pedal, the pedal automatically returns to neutral and the pad motor will shut off after about 1 second (the Pad Drive Indicator Light (D) will light yellow). Raise the Pad Drive Deck before stopping the machine. The floor may be damaged if the machine is stopped with the pad down and running.

7. Begin burnishing making long straight line passes, and overlap each pass 2-3 inches (5-7 cm). Adjust your machine speed according to the condition of the floor (if the floor is heavily scuffed, drive at a slower rate to ensure proper burnishing). The Active Dust Control Kit (21) if installed will be running whenever the Master Key Switch (A) is ON, the Pad Drive Deck (1) is down and the FWD/REV Drive Pedal (8) is off the neutral position.
   **CAUTION!**
   The floor may be damaged if the travel of the machine is stopped with the pad down and running.

8. It may become necessary when burnishing to stop the machine, raise the pad and check to see if the pad is loaded up with floor finish and dirt. If it is, turn the pad over to expose the clean side, or install a clean pad.
   IMPORTANT NOTE: In the event, that a fast emergency shutdown of the unit is required push the Emergency Power Disconnect (10).

Maintenance

AFTER USE

1. Raise the Pad Drive Deck (1), then drive the machine to a service area.
2. Turn the Master Key Switch (A) OFF (O) and remove the key.
3. Remove the burnishing pad, rinse the pad with warm water and hang it up to dry. NOTE: Allow the pad to dry completely before using it again.
4. Check the Dust Collection Bag (5) if over half full or damaged remove and replace it with a new bag.
5. Check the maintenance schedule and perform any required maintenance.
6. Wipe the machine with a damp cloth, then store the machine in a clean, dry place.

MAINTENANCE SCHEDULE

NOTE: Refer to the Service Manual for more detail on all maintenance items mentioned in this manual.

LUBRICATING THE MACHINE
Locations requiring periodic oiling are:
Qty 1 – Steering Wheel Shaft Universal Joint (oil hole or port)

STEERING CHAIN TENSION
Inspect once a month and make adjustments if needed (refer to the service manual for detailed instructions).

ELECTROMAGNETIC BRAKE
See Figure 4. The Drive / Steer Wheel Assembly (14) has a built-in electromagnetic brake that is engaged whenever the Master Key Switch (A) is OFF or the FWD / REV Drive Pedal (8) is in the neutral position. This brake can be manually overridden if necessary by inserting a medium to large screwdriver behind the Yoke (AA) as shown. This should only be done in the event you need to push or pull the unit.

CHARGING THE BATTERIES

Charge the batteries each time the machine is used for 1 hour or longer, or whenever the Battery Condition Indicator Lights (B) light up red.
To Charge the Batteries…

1. IMPORTANT!: Open the Battery Compartment Cover (13) to provide proper ventilation.
2. Disconnect the Battery Connector Assembly (7) and plug the battery charger into the plug connected to the batteries.
3. Follow the instructions on the battery charger.
4. Check the fluid level in all battery cells after charging the batteries. Add distilled water, if necessary, to bring the fluid level up to the bottom of the filler tubes.

WARNING!
Do not fill the batteries before charging.
Charge batteries in a well-ventilated area.
Do not smoke while servicing the batteries.
When Servicing Batteries…

• Remove all jewelry
• Do not smoke
• Wear safety glasses, rubber gloves, and a rubber apron
• Work in a well-ventilated area
• Do not allow tools to touch more than one battery terminal at a time
• ALWAYS disconnect the negative (ground) cable first when replacing batteries to prevent sparks.
• ALWAYS connect the negative cable last when installing batteries.

CAUTION!
To avoid damage to floor surfaces, wipe water and acid from the top of the batteries after charging.
CHECKING THE BATTERY WATER LEVEL
Check the water level of the batteries at least once a week.
After charging the batteries, remove the vent caps and check the water level in each battery cell. Use distilled or demineralized water in a battery filling dispenser (available at most auto parts stores) to fill each cell to the level indicator (or to 10 mm over the top of the separators). DO NOT over- fill the batteries!

CAUTION!
Acid can spill onto the floor if the batteries are overfilled.
Tighten the vent caps. Wash the tops of the batteries with a solution of baking soda and water (2 tablespoons of baking soda to 1 liter of water).
Service Note: There is a drain plug in the bottom of the battery compartment.

GENERAL MACHINE TROUBLESHOOTING

OPERATOR DISPLAY PANEL STATUS LIGHTS:
Hour Meter / Error Display (C): If an error code is displayed on the Hour Meter / Error Display (C) a system error has occurred, the error display will read “Err” followed by a two-digit code(s). Reference the Service Manual for fault code descriptions and corrective action.

SWIRL MARKS

• The floor is not clean.
• Area not properly swept – debris in pad or brush.
• Improper pad for the job.
• Moving the machine too fast.

CIRCLES ON THE FLOOR

• Machine standing still while the pad is running.

FLOOR FINISH REMOVED

• Improper pad…too aggressive.
• Moving the machine too slowly.

MACHINE WOBBLES DURING OPERATION

• Defective pad… one side is denser than the other.
• Pad not “seated” properly into pad holder bristles.
• Padholder out of balance – replace.

THE MACHINE DOES NOT RUN

• Check Emergency Power Disconnect (10)
• Check operator seat safety switch (12)
• Check for error fault codes in both the main and speed controllers (see service manual)
• Foot Pedal Fault: Caused by the operator activating the FWD / REV Drive Pedal (8) before turning on the Master Key Switch (A). To Clear: Turn the key switch off, wait until the display is off, then turn the key switch back on.

TECHNICAL SPECIFICATIONS

(as installed and tested on the unit)

Sound Power Level
(IEC 60335-2-72: 2002 Amend. 1:2005, ISO 3744)| dB(A)/20μPa| 69
Maximum Wheel Floor Loading (Right Rear)| N/mm² / psi| .50 / 72
Maximum Wheel Floor Loading (Left Rear)| N/mm² / psi| .72 / 105
Maximum Wheel Floor Loading (Center Front)| N/mm² / psi| .88 / 128
Gross Weight| lbs. / kg| 1,379 / 625
Vibrations at the Hand Controls (ISO 5349-1)| m/s²| 1.27 m/s²
Vibrations at the Seat (EN 1032)| m/s²| 0.19 m/s²
Gradeability| |
Transport| | 12.3% (7°)
Cleaning| | 12.3% (7°)

Exemplary list for Scrubber Dryers

………………..

NAMEPLATE
The Model Number (also known as Part Number) and Serial Number of your machine are shown on the Nameplate, located on the machine.
Date of Manufacture “Date Code” is marked on the nameplate. Date Code: A16, means January 2016.
This information is needed when ordering repair parts for the machine. Use the space below to note the Part Number and Serial Number of your machine for future reference.
PART NO. __
SERIAL NO.

TYPE: UHR 70-1700

EU Declaration of Conformity
Floor burnishing machine
This machine was manufactured in conformity with the following directives and standards:
Machine Directive: 98/37/EEC
EMC-directive: 89/336/EEC 92/31/EEC 93/68/EEC 98/13/EEC
Low voltage directive: 73/23/EEC 93/68/EEC
Harmonized standards: EN 60 335-2-72

Larry Doerr, Vice President of Operations
Nilfisk, Inc.
9435 Winnetka Ave North
Minneapolis, MN 55445 USA
Nilfisk A/S
Kornmarksvej 1
DK-2605 Brøndby, Denmark
©Nilfisk Incorporated, 4/04.pas http://scn.by/9t7n6hn0rdrrc3
Nilfisk A/S
Kornmarksvej 1 · DK-2605 Brøndby · Denmark
Tel.: +45 43 23 81 00 · Fax: +45 43 43 77 00
[email protected]
www.nilfisk.com
Clemas & Co.
Unit 16 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777 Fax: 01684 850707
Email: [email protected] Web: www.clemas.co.uk

References

• SK
• Industrial Cleaning Machines & Professional Cleaning Equipment
• Industrial Cleaning Machines & Professional Cleaning Equipment

Read User Manual Online (PDF format)

Download This Manual (PDF format)

Download this manual  >>