SUPERLIFT 2021 Ford Bronco 4WD 2.5 Inch Lift Kit Instruction Manual

SUPERLIFT 2021 Ford Bronco 4WD 2.5 Inch Lift Kit

Product Information

The 2021 Ford Bronco 4WD comes with a 2.5 Inch Lift Kit, designed to provide additional suspension height. This lift kit is manufactured by Superlift, a trusted brand for suspension needs.

Installation Requirements

• Installation should be performed by a professional mechanic with knowledge of disassembly/reassembly procedures and post-installation checks.
• Prior to installation, it is important to inspect the vehicle’s steering, driveline, and brake systems. Pay close attention to suspension link arms and bushings, sway bars and bushings, tie rod ends, pitman arm, idler arm, ball joints, and wheel bearings. Check for stress cracks in the steering sector-to-frame and all suspension-to-frame attaching points. Repair or replace any worn parts.

Installation Instructions

1. Double-check that you have the correct lift kit for your vehicle by verifying the Year, Make, Model, Lift Height, and KIT Part Numbers.
2. Read the provided kit breakdown charts to understand the Part Numbers, Quantities, and Part Descriptions of the individual components and hardware bags included in each box.
3. Before starting the installation, read the instructions several times to familiarize yourself with the process.
4. Inspect all parts and ensure you have everything needed for installation.
5. Follow each step of the installation instructions carefully.

Precautions and Recommendations

• After installation, check all fasteners for proper torque and ensure adequate clearance between rotating, mobile, fixed, and heated members. Verify clearance between exhaust and brake lines, fuel lines, fuel tank, floorboards, and wiring harness. Check steering components for clearance.
• Perform a test and inspection of the brake system. Perform a steering sweep to ensure front brake hoses have adequate slack and do not contact any rotating, mobile, or heated members. Inspect rear brake hoses at full extension for adequate slack. Replace hoses if necessary.
• Perform a headlight check and adjustment.
• It is the buyer’s responsibility to have all bolts/nuts checked for tightness after the first 100 miles and then every 1000 miles. Regularly inspect the steering, suspension, and driveline systems, as well as wheel alignment, at least every 3000 miles with the help of a qualified professional mechanic.
• When selecting larger rim and tire combinations than factory specifications, consider the additional stress that may be induced on the factory and related components.

Note: The provided tire/wheel recommendations are approximate. The actual dimensions of a given tire size can vary considerably from one brand to another. Manufacturers’ wheel offset and backspacing measurement points are not always consistent. Backspacing greatly impacts tire fitment.

INFORMATION

MAKE SURE YOU HAVE THE CORRECT LIFT FOR YOUR VEHICLE:

• Double-check the Year, Make, Model, Lift Height, and KIT Part Numbers.
• Prior to beginning the installation, OPEN the boxes and CHECK the included components compared to the Parts Breakdown. Check all parts and hardware in the box with the parts list below. Be sure you have all the needed parts and know where they are installed.
• If you find a packaging error, contact SUPERLIFT directly. Do not contact the dealer where the system was originally purchased. You will need the control number from each box when calling; this number is located at the bottom of the part number label and to the right of the bar code.

How to Read the Kit Breakdown Charts:

• The ‘KIT BREAKDOWN’ lists Part Numbers, Quantities, and part Descriptions of the individual components and hardware Bags that are included in each box.
• The ‘HARDWARE BREAKDOWN’ lists the Part Numbers, Quantities & Part Description of the individual components.

THANK YOU FOR CHOOSING SUPERLIFT FOR ALL YOUR SUSPENSION NEEDS!!

INTRODUCTION BEFORE INSTALLATION

• Installation requires a professional mechanic. In addition to these instructions, professional knowledge of disassembly/reassembly procedures and post-installation checks must be known.
• PRIOR to the beginning, inspect the vehicle’s steering, driveline, and brake systems, paying close attention to the suspension link arms and bushings, sway bars and bushings, tie rod ends, pitman arm, idler arm, ball joints and wheel bearings.
• Also, check the steering sector-to-frame and all
• suspension-to-frame attaching points for stress cracks. The overall vehicle must be in excellent working condition; repair or replace all worn parts.
• Read instructions several times before starting. Read each step completely as you go.
• Be sure you have all the needed parts and know where they are installed.

NOTES:

• Do NOT install this suspension system in conjunction with any other type of aftermarket or fabricated components to gain additional suspension height.
• Do not fabricate any components to gain additional suspension height.
• Prior to attaching components, be sure all mating surfaces are free of grit, grime, grease, undercoating, etc.
• Front-end alignment is necessary.
• Tool and Wrench/Socket size are given in brackets [ ] after each appropriate step.
• A foot-pound torque reading is given in parenthesis ( ) after each appropriate fastener.
• Always wear safety glasses when using power tools.
• A factory service manual should be on hand for reference.
• Due to payload options and initial ride height variances, the amount of lift is a ‘base figure’. Final ride height dimensions may vary in accordance with the original vehicle stance.

BEFORE YOU DRIVE

• Check all fasteners for proper torque.
• Check to ensure adequate clearance between all rotating, mobile, fixed, and heated members.
• Verify clearance between exhaust and brake lines, fuel lines, fuel tank, floor boards, and wiring harness. Check steering components for clearance.
• Test and inspect the brake system.
• Perform a steering sweep to ensure front brake hoses have adequate slack and do not contact any rotating, mobile, or heated members. Inspect rear brake hoses at full extension for adequate slack.
• Failure to perform hose check/replacement may result in component failure. Perform headlight check and adjustment.

WARNING…
It is ultimately the buyer’s responsibility to have all bolts/nuts checked for tightness after the first 100 miles and then every 1000 miles. The steering, suspension, and driveline systems, plus wheel alignment should be inspected by a qualified professional mechanic at least every 3000 miles.

TIRES & WHEELS

• Larger rim and tire combinations may increase leverage on suspension, steering, and related components.
• When selecting combinations larger than the factory, consider the additional stress you could be inducing on the factory and related components.
• Stock 17” & 18” wheels WILL fit back on the vehicle once this suspension system is installed. ALL tire & wheel combinations should be test fit prior to installation. Some minor trimming may be required. Some minor trimming will be required with certain wheel/tire combinations.
• Trimming will normally include the bottom edge of the inner fender shrouds and/or the lower corner of the front bumper valance. As a rule of thumb, deeper backspacing and shorter/narrower tires will reduce/eliminate the trimming required.

IMPORTANT DISCLAIMER:
The provided tire/wheel recommendations are approximate. The actual dimensions of a given tire size can vary considerably from one brand to another. Manufacturers’ wheel offset and backspacing measurement points are not always consistent. Backspacing greatly impacts tire-to-fender clearance when turning. Wheel width and backspacing influence whether the tires protrude past the fenders, and to what extent.

KIT BREAKDOWN

Kit Part Number  40050
Part Number| Qty.| Description
55-01-9720| 4| Strut Spacers, 2021 Ford Bronco
77-9720| 1| Hardware Bag
HARDWARE BAG BREAKDOWN

Kit Part Number       77-9720
Part Number| Qty.| Part Description
38x114C5CB| 12| 3/8” X 1” Carriage Bolts, Coarse Thread, Grade 5
10MPN| 12| 10mm Push Nuts
38C5FN| 12| 3/8” Flange Nuts, Coarse Thread, Grade 5

FRONT INSTALLATION

NOTE: Save all factory components and hardware for reuse, unless noted.

PREPARE VEHICLE

1. Check the rear tires and place the transmission in neutral. Raise the front of the vehicle with a jack and secure a jack stand beneath each frame rail behind the lower control arms. Ease the frame down onto the stands and place the transmission in the park. Check the rear tires.
2. Remove the front tires and wheels.

• SKID PLATE
  • Remove the factory skid plates. [15mm]
• SWAY BAR LINK
  • [Illustration 1] Disconnect the sway bar link from the lower control arm. [21mm]
• TIE ROD
  • [Illustration 2] Disconnect the tie rod from the steering knuckle. [21mm]
• UPPER CONTROL ARM
  • [Illustration 3] Loosen the upper control arm ball joint from the knuckle and unseat the ball joint, but Do NOT remove it. [18mm]
• UPPER STRUT MOUNT
  • [Illustration 4] Remove two (2) of the upper strut nuts and loosen the third (3rd), but leave this nut attached to hold the strut in place. [15mm]
• LOWER STRUT MOUNT
  • [Illustration 5] Remove the two (2) nuts holding the strut to the lower control arm. [18mm]
• STRUT REMOVAL
  • [Illustration 6] Mark the position of the alignment cams attaching the lower control arm to the frame.
  • Loosen the cam bolts from the frame. [21mm & 24mm]
  • Remove the upper ball joint nut and carefully lower the control arm/knuckle assembly down far enough to remove the strut.
  • Remove the last nut from the upper strut mount and remove the strut from the vehicle.
• UPPER CONTROL ARM
  • Disconnect the upper ball joint from the knuckle; be sure to secure the knuckle so that no damage to the CV joints occurs.
• STRUT SPACERS
  • Locate the (2) SUPERLIFT strut spacers (55-01-9720). Strut Spacers Are NOT Side Specific.
  • [Illustration 7] Insert 3/8” X 1-1/4” carriage bolts into the top of the strut spacer (55-01-9720).
  • Slide push nuts onto the carriage bolts to hold bolts in place for installation. Attach the strut spacer assembly onto the top of the strut by aligning the strut spacer assembly onto the three (3) factory studs. Secure using the factory hardware. [15mm] (40)
• STRUT ASSEMBLY
  • Loosely attach the strut to the lower control arm using the factory hardware. [18mm]
  • Raise the lower control arm/knuckle assembly into position, guiding the upper strut studs into the strut tower.
  • Attach the strut to the strut tower using the 3/8 flange nuts provided; tighten. [9/16] (40)
  • Tighten the lower strut nuts. [18mm]
• LOWER CONTROL ARM
  • Align the cams to the marks previously made and snug; do not fully tighten at this time. [24mm & 21mm]
• UPPER CONTROL ARM
  • Attach the upper control arm to the knuckle and tighten the upper ball joint. [18mm]
• TIE ROD
  • Reconnect the tie rod to the steering knuckle. [21mm]
• SWAY BAR LINK
  • Reattach the sway bar link to the lower control arm and secure using the factory hardware. [21mm]
• SKID PLATE
  • Install the factory skid plates using the factory hardware.
• TIRES / WHEELS…
  • Reinstall tires and wheels and tighten the lug nuts.
  • When the tires/wheels are installed, always check for and remove any corrosion, dirt, or foreign material on the wheel mounting surface, or anything that contacts the wheel mounting surface (hub, rotor, etc.).
  • Installing wheels without the proper metal-to-metal contact at the wheel mounting surfaces can cause the lug nuts to loosen and the wheel to come off while the vehicle is in motion.
  • Retighten lug nuts at 500 miles after any wheel change, or anytime the lug nuts are loosened. Failure to do so could cause the wheels to come off while the vehicle is in motion.
  • Lower the vehicle to the floor.

REAR INSTALLATION

Chock the rear tires and place the transmission in neutral. Raise the rear of the vehicle with a jack and secure a jack stand beneath each frame rail in front of the lower control arms. Ease the frame down onto the stands and place the transmission in the park. Chock the front tires.

• STRUT ASSEMBLY
  • [Illustration 8] Remove the lower strut mount hardware. [24mm]
  • [Illustration 9] Remove the three upper strut nuts and remove the strut assembly from the vehicle. [15mm]
• STRUT SPACERS
  • Locate the (2) SUPERLIFT strut spacers (55-01-9720). Strut Spacers Are NOT Side Specific.
  • [Illustration 10] Insert 3/8” X 1-1/4” carriage bolts into the top of the strut spacer (55-01-9720). Slide push nuts onto the carriage bolts to hold bolts in place for installation.
  • Attach the strut spacer assembly onto the top of the strut by aligning the strut spacer assembly onto the three (3) factory studs. Secure using the factory hardware. [15mm] (40)
• STRUT ASSEMBLY
  • Install the strut in the upper strut tower and secure using the supplied 3/8” flange nuts; do not tighten.
  • Install the strut into the lower mount and secure using the factory hardware; tighten. [24mm]
  • Tighten the upper strut hardware. [9/16”] (40)

FINAL CHECKS

• CLEARANCE CHECK
  • Check all hardware for proper torque specifications.
  • With the vehicle on the ground, check all components for proper operation and clearance.
  • Pay special attention to the clearance between the tires/wheels, brake hoses, wiring, etc.
  • Check tire/wheel clearance with the fenders/bumper as well as with the steering knuckle.
• WHEEL ALIGNMENT…
  • Realign vehicle to factory specifications. It is necessary to have a proper and professional wheel alignment performed by a certified alignment technician.
• HEADLIGHTS
  • Re-adjust the headlights to the proper setting.
• FOUR WHEEL DRIVE
  • Activate the four-wheel drive system and check for proper engagement.
• SUPERLIFT WARNING DECAL
  • Install the Warning to Driver decal on the inside of the windshield or dash within the Driver’s view.
• IMPORTANT MAINTENANCE INFORMATION
  • It is the ultimate buyer’s responsibility to have all bolts/nuts checked for tightness after the first 100 miles and then every 1000 miles. The steering, suspension, and driveline systems, plus wheel alignment should be inspected by a qualified professional mechanic at least every 3000 miles.
• LIMITED LIFETIME WARRANTY / WARNINGS
  • Your SUPERLIFT® product is covered by the Limited Warranty explained below that gives you specific legal rights.
  • This limited warranty is the only warranty SUPERLIFT® makes in connection with your product purchase. SUPERLIFT® neither assumes nor authorizes any retailer or
  • other person or entity to assume for it any other obligation or liability in connection with this product or limited warranty.SUPERLIFT,
• LLC, LIMITED LIFETIME WARRANTY
  • What is covered? Subject to the terms below, SUPERLIFT® will repair or replace its products found defective in materials or workmanship for so long as the original purchaser owns the vehicle on which the product was originally installed.
  • Your warranter is SUPERLIFT, LLC, doing business as SUPERLIFT® Suspension Systems (“SUPERLIFT®”).

What is not covered? Your SUPERLIFT® Limited Warranty does not cover products SUPERLIFT® determines to have been damaged by or subjected to:

• Alteration, modification, or failure to maintain.
• Normal wear and tear (bushings, rod ends, etc.). Scratches or defects in product finishes (powder coating, plating, etc.).
• Damage to, or resulting from, the vehicle’s electronic stability system, related components, or other vehicle systems.
• Racing or other vehicle competitions or contests. Accidents, impact by rocks, trees, obstacles, or other aspects of the environment.
• Theft, vandalism, or other intentional damage.

The remedy is limited to repair or replacement. The exclusive remedy provided hereunder shall, upon SUPERLIFT’s inspection and at SUPERLIFT’s option, be either repair or replacement of the product covered under this Limited Warranty. Customers requesting warranty consideration should contact SUPERLIFT® by phone (1-800-551-4955) to obtain a Returned Goods Authorization number. All removal, shipping, and installation costs are the customer’s responsibility. If a replacement part is needed before the SUPERLIFT® part in question can be returned, you must first purchase the replacement part. Then, if the part in question is deemed warrantable, you will be credited/refunded.

• Neither SUPERLIFT® nor your independent SUPERLIFT® dealer is responsible for any time loss, rental costs, or any incidental, consequential, or other damages you may have.
• This Limited Warranty gives you specific rights, and this is the only warranty SUPERLIFT® makes in connection with your product purchase.
• You may also have other rights that vary from state to state. For example, while all implied warranties are disclaimed herein, any implied warranty required by law is limited to the terms of our Limited Lifetime Warranty as described above.
• Some states do not allow limitations of how long an implied warranty lasts and/or do not allow the exclusion or limitation of incidental or consequential damages, so the limitations and exclusions herein may not apply to you.
• SUPERLIFT® neither assumes nor authorizes any retailer or other person or entity to assume for it any other obligation or liability in connection with this product or Limited Warranty.

IMPORTANT PRODUCT USE AND SAFETY INFORMATION / WARNINGS

• As a general rule, the taller a vehicle is, the easier it will roll over.
• Offset, as much as possible, what is lost in rollover resistance by increasing tire track width.
• In other words, go “wide” as you go “tall”; always use as wide a tire and wheel combination as feasible to enhance vehicle stability.
• We strongly recommend, because of the rollover possibility, that the vehicle be equipped with a functional roll bar and cage system.
• Seat belts and shoulder harnesses should be worn at all times. Avoid situations where a side rollover may occur.
• Generally, braking performance and capabilities are decreased when significantly larger / heavier tires and wheels are used.
• Take this into consideration while driving. Also, changing axle gear ratios or using tires that are taller or shorter than factory height will cause an erroneous speedometer reading.
• On vehicles equipped with an electronic speedometer, the speed signal impacts other important functions as well. Speedometer recalibration for both mechanical and electronic types is highly recommended.
• Do not add, alter, or fabricate any factory or aftermarket parts to increase vehicle height over the intended height of the SUPERLIFT® product purchased. Mixing component brands is not recommended.

Thanks for choosing SUPERLIFT
For questions, technical support, and warranty issues relating to this SUPERLIFT product, please contact SUPERLIFT directly.

SUPERLIFT SUSPENSION

• 300 Huey Lenard Loop Rd.
• West Monroe, Louisiana 71292
• Phone: 318-397-3000
• Sales / Tech: 800-551-4955
• Fax: 318-397-3040
• SUPERLIFT.COM.
• 300 HUEY LENARD LOOP | WEST MONROE | LA 71292
• OFFICE: 318-397-3000
• FAX: 318-397-3040
• SERVICE & TECH SUPPORT: 800-551-4955
• SUPERLIFT.COM.

References

• SuperLift Accessories | RealTruck

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