HILTI HIT-RE 500 V4 Injectable Epoxy Mortar Instruction Manual

HIT-RE 500 V4 Injectable Epoxy Mortar

Hilti HIT-RE 500 V4
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DANGER
Contains: 2,2’-[(1-methylethylidene)bis(4,1-phenyleneoxymethylene)]bisoxirane (A); Butanedioldiglycidyl ether (A); 2-methyl-1,5-penta nediamine (B); m-Xylylenediamine (B)
Causes severe skin burns and eye damage. (A, B); May cause an allergic skin reaction. (A, B); May cause respira tory irritation. (B); Toxic to aquatic life with long lasting effects. (A, B)

1 Dry concrete;
2 Water saturated concrete;
3 Waterfilled borehole in concrete;
4 Submerged borehole in concrete;
5 Wood (Spruce/Pine/Fir);
6 Hammer drilling;
7 Diamond coring;
8 Hollow drill bit;
9 Roughening tool;
10 Wood drill;
11 Threaded rod / Threaded sleeve;| 12 Rebar;
13 Uncracked concrete;
14 Cracked concrete;
15 Working time;
16 Initial curing time;
17 Curing time;
18 Roughening time;
19 Temperature of concrete;
20 Cartridge temperature;
21 ECO mode;
22 Automatic filter cleaning
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Hilti (Gt. Britain) Ltd. 1 Trafford Wharf Road Trafford Park GB-M17 1BY Manchester Tel +44 161 886 1000 Adhesive anchoring system for rebar and anchor fastenings in concrete/wood
Hilti HIT-RE 500 V4 Contains: 2,2’-[(1-methylethylidene)bis(4,1-phenyleneoxymethylene)]bisoxirane (A); butanedioldiglycidyl ether (A); 2-methyl-1,5-penta nediamine (B); m-Xylylenediamine (B)
DANGER
Causes severe skin burns and eye damage. (A, B)
May cause an allergic skin reaction. (A, B)
May cause respiratory irritation. (B)
Toxic to aquatic life with long lasting effects. (A, B)
Wear protective gloves/protective clothing/eye protection/face protection.
Do not get in eyes, on skin, or on clothing.
IF IN EYES : Rinse cautiously with water for several minutes.
Remove contact lenses, if present and easy to do. Continue rinsing.
If skin irritation or rash occurs:
Get medical advice/attention.
If eye irritation persists: Get medical advice/attention.
IF ON SKIN: Wash with plenty of soap and water.
Disposal considerations: Empty packs: Leave the Mixer attached and dispose of via the local Green Dot collecting system or EAK waste material code 15 01 02 plastic packaging.
Full or partially emptied packs : dispose of as special waste in accordance with official regulations.
EAK waste material code: 20 01 27 paint, inks, adhesives and resins containing  dangerous substances; or waste material code: EAK 08 04 09 waste adhesives and sealants containing organic solvents  or other dangerous substances.
Failure to observe these installation instructions, use of non-Hilti anchors, poor or questionable concrete conditions, or unique applications may affect the reliability or performance of the fastenings.
Product Information:  Always keep this instruction for use together with the product.
Ensure that the instruction for use is with the product when it is given to other persons.
Safety Data Sheet : Review the SDS before use.
Check expiration date: See expiration date imprint on foilpack manifold (month/year). Do not use expired product.
Foil pack temperature during usage: +5 °C to 40 °C / 41 °F to 104 °F (+10 °C to 30 °C / 50 °F to 86 °F for usage in wood).
Conditions for transport and storage : Keep in a cool, dry and dark place between +5 °C to 25 °C / 41 °F to 77 °F.
For any application not covered by this document / beyond values specified, please contact Hilti.
Partly used foil packs must be used up within 4 weeks. Leave the mixer attached on the foil pack manifold and store under the recommended storage conditions.
If reused, attach a new mixer and discard the initial quantity of anchor adhesive.
WARNING
Improper handling may cause mortar splashes. Eye contact with mortar may cause irreversible eye damage!

• Always wear tightly sealed safety glasses, gloves and protective clothes before handling the mortar!
• Never start dispensing without a mixer properly screwed on.
• When using an extension hose: Discard of initial mortar flow must be done through supplied mixer only (not through the extension hose).
• Attach a new mixer prior to dispensing a new foil pack (snug fit).
• Caution! Never remove the mixer while the foil pack system is under pressure. Press the release button of the dispenser to avoid mortar splashing.
• Use only the type of mixer supplied with the adhesive. Do not modify the mixer in any way.
• Never use damaged foil packs and/or damaged or unclean foil pack holders.

**Poor load values / potential failure of fastening points due to inadequate borehole cleaning.
The boreholes must be dry and free of debris, dust, water, ice, oil, grease and other contaminants prior to adhesive injection.
Hilti hollow drill bits  TE-CD, TE-YD must be used in conjunction with a properly maintained Hilti vacuum cleaner with model and suction capacity (volumetric flow rate) as specified in the accessory table.
For blowing out the borehole – blow out with oil free air until return air stream is free of noticeable dust.
For flushing the borehole – flush with water line pressure until water  runs clear.
Important! Remove all water from the borehole and blow out with oil free compressed air until borehole is completely dried before mortar injection (not applicable to hammer drilled hole in underwater application).
For brushing the borehole – only use specified wire brush. The brush must resist insertion into the borehole – if not the brush is too small and must be replaced. | Inject adhesive immediately after cleaning the borehole. If not, water may come into the borehole
when using wet base material.
****Ensure that boreholes are filled from the back of the boreholes without forming air voids.
If necessary, use the accessories / extensions to reach the back of the borehole.
For overhead applications use the overhead accessories HIT-SZ / IP and take special care when inserting the fastening element. Excess adhesive may be forced out of the borehole. Make sure that no mortar drips onto the installer.
If a new mixer is installed onto a previously-opened foil pack, the first trigger pulls must be discarded.
****Due to the heat generation during curing, metal element (rod) must be set within the allowed working time or wood (the base material) may be negatively effected.
Not adhering to these setting instructions can result in failure of fastening points.**
Hilti HIT-RE 500 V4 is subject to approvals from building authorities. This IFU might contain specific application conditions/situations going beyond scope of respective approval. For approval compliant installation of the product prescription in approval document takes precedence.

www.hilti.group
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21| 21| 21
Hilti Corporation, LI-9494 Schaan Hilti Werke| Hilti Corporation, LI-9494 Schaan Hilti Werke| Hilti Corporation, LI-9494 Schaan Hilti Werke
2873-CPR-201-41| 2873-CPR-201-75| 2873-CPR-201-74
ETA-18/1022| ETA-20/0834| ETA-20/0697
Notified Body 2873| Notified Body 2873| Notified Body 2873
EAD 332347-00-0601| EAD 130006-00-0304| EAD 332347-00-0601
www.hilti.group| www.hilti.group| www.hilti.group

****21
Hilti Corporation, LI-9494 Schaan
Hilti Werke
2873-CPR-201-65
ETA-20/0475
Notified Body 2873
EAD 332347-00-0601
www.hilti.group

• Information sur le niveau d’émission de substances volatiles dans l’air intérieur, présentant un risque de toxicité par inhalation, sur une échelle de classe allant de A+ (très faibles émissions) à C(fortes émissions).

Made in Germany
Hilti = registered trademark of
Hilti Corporation, Schaan, Liechtenstein
www.hilti.group
© 2023 Right of technical changes reserved S.E. & O

References

• HILTI Country selector

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