CHAMPION POWER EQUIPMENT 93001i-DF-UK Dual Fuel Inverter Generator Instruction Manual
- June 13, 2024
- CHAMPION POWER EQUIPMENT
Table of Contents
CHAMPION POWER EQUIPMENT 93001i-DF-UK Dual Fuel Inverter Generator
Product Information
- Product Name: Champion Power Equipment Model #93001i-DF-UK 3000W Dual Fuel Inverter Generator
- Manufacturer: Champion Power Equipment
- Website: www.championpowerequipment.co.uk
- Contact Number: +44(0)-1942-715-407
Product Usage Instructions
- Read the Operator’s Manual first before using the generator.
- Educate yourself about carbon monoxide risks to protect your family. Carbon monoxide is a colorless, odorless threat.
- Always use the generator outside to prevent carbon monoxide buildup. Keep it away from doors, windows, and garages.
- If you experience symptoms of carbon monoxide poisoning, leave the area immediately.
- Point the fumes away from nearby people.
- Visit www.TakeYourGeneratorOutside.com for more information on generator safety.
- Refer to the Table of Contents in the manual for detailed instructions on assembly, operation, maintenance, troubleshooting, and warranty information.
- Follow the assembly instructions to unpack the generator and add engine oil and fuel (petrol or propane/LPG) as specified.
- Ensure proper grounding of the generator.
- Refer to the Operation section for instructions on starting and operating the generator.
- Follow the maintenance instructions to clean the generator, change engine oil, clean/adjust spark plug and air filter, and perform regular maintenance tasks as per the maintenance schedule.
- Refer to the Storage section for guidelines on storing the generator.
- For troubleshooting assistance, refer to the Troubleshooting section in the manual.
- Review the warranty information for qualifications, repair/replacement details, exclusions, and contact information.
OPERATOR’S MANUAL
MODEL #93001i-DF-UK 3000W DUAL FUEL INVERTER GENERATOR
REGISTER YOUR PRODUCT ONLINE at championpowerequipment.co.uk
Original Instructions
+44(0)-1942-715-407
or visit
www.championpowerequipment.co.uk
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions
which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the
product. Specifications, descriptions and illustrations in this manual are as
accurate as known at the time of publication, but are subject to change
without notice. This product meets the requirements of the PGMA (Portable
Generator Manufacturers’ Association) standard ANSI/PGMA G300-2018 (Safety and
Performance of Portable Generators). Covered by one or more of the following
U.S. Patent Numbers: 10,641,187, 10,862,414 and other U.S. and foreign patents
pending. REV 20230329
CARBON MONOXIDE KILLS
CARBON MONOXIDE SAFETY: THE BIG PICTURE
As the only safe way to use a portable generator, taking your generator
outside is absolutely mandatory to keep your family safe from carbon monoxide.
But there’s even more you can do. By educating yourself about all carbon
monoxide risks, you’ll be better prepared to protect your family from this
colorless, oderless threat.
ALWAYS READ MANUAL THE OPERATOR’S
MANUAL FIRST
KNOW THE SYMPTOMS
· Headache
· Dizziness
· Nausea
· Fatigue
· Shortness of breath
STAY ALERT WITH CARBON MONOXIDE DETECTORS
KEEP IT OUTSIDE AND AWAY FROM DOORS, WINDOWS, AND GARAGES
IF YOU FEEL SYMPTOMS, LEAVE RIGHT AWAY
POINT FUMES AWAY FROM NEARBY PEOPLE
www.TakeYourGeneratorOutside.com
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment (CPE) product.
CPE designs, builds, and supports all of our products to strict specifications
and guidelines. With proper product knowledge, safe use, and regular
maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the
information in this manual at the time of publication, and we reserve the
right to change, alter and/or improve the product and this document at any
time without prior notice.
CPE highly values how our products are designed, manufactured, operated, and
serviced as well as providing safety to the operator and those around the
generator. Therefore, it is IMPORTANT to review this product manual and other
product materials thoroughly and be fully aware and knowledgeable of the
assembly, operation, dangers and maintenance of the product before use. Fully
familiarize yourself, and make sure others who plan on operating the product
fully familiarize themselves too, with the proper safety and operation
procedures before each use. Please always exercise common sense and always err
on the side of caution when operating the product to ensure no accident,
property damage, or injury occurs. We want you to continue to use and be
satisfied with your CPE product for years to come.
When contacting CPE about parts and/or service, you will need to supply the
complete model and serial numbers of your product. Transcribe the information
found on your product’s nameplate label to the table below
CPE TECHNICAL SUPPORT TEAM
+44(0)-1942-715-407
MODEL NUMBER
93001i-DF-UK
SERIAL NUMBER
INTRODUCTION
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to possible
dangers. The safety symbols, and their explanations, deserve your careful
attention and understanding. The safety warnings do not by themselves
eliminate any danger. The instructions or warnings they give are not
substitutes for proper accident prevention measures.
A DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
A WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
A CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE
NOTICE indicates information considered important, but not hazard-related
(e.g., messages relating to property damage).
DATE OF PURCHASE
PURCHASE LOCATION
4
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
A DANGER
Generator exhaust contains carbon monoxide, a colourless, odorless, poisonous
gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or
death. If you start to feel dizzy or weak, get to fresh air immediately.
OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA AND POINT EXHAUST
AWAY. DO NOT operate the generator inside building, including garages,
basements, crawlspaces, sheds or enclosure or compartment, vehicles and(or)
including the generator compartment of a recreational vehicle. DO NOT allow
exhaust fumes to enter a confined area through windows, doors, vents or other
openings.
A DANGER
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains
carbon monoxide. This is a poison you cannot see or smell. NEVER use inside a
home or garage or any out buildings, EVEN IF doors and windows are open. ONLY
use OUTSIDE and far away from windows, doors, and vents.
Install battery-operated carbon monoxide alarms or plug-in carbon monoxide
alarms with battery back-up according to the manufacturer’s instructions.
A WARNING
Although the generator contains a spark arrester, maintain a minimum distance
of 5 ft. (1.5 m) from dry vegetation to prevent fires.
IMPORTANT SAFETY INSTRUCTIONS
A DANGER
Operate equipment with guards in place. Rotating parts can entangle hands,
feet, hair, clothing and/or accessories. Traumatic amputation or severe
laceration can result.
Keep hands and feet away from rotating parts. Tie up long hair and remove
jewelry. DO NOT wear loose-fitting clothing, dangling drawstrings or items
that could become caught.
A DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or live sockets. DO NOT use electrical cords that are
worn, damaged or frayed. Use only Champion electrical cords for proper
application. DO NOT operate generator in wet weather including rain or snow.
DO NOT allow children or unqualified persons to operate or service the
generator. Use a ground fault circuit interrupter (GFCI) in damp areas and
areas containing conductive material such as metal decking. Connection to your
home’s electrical system requires a listed 100A transfer switch installed by a
licensed electrician and approved by the local authority having jurisdiction.
The connection must isolate the generator from the utility power and must
comply with all applicable laws and electrical codes.
A WARNING
Do not use generator for medical and life support uses.
In case of emergency, call emergency services immediately. NEVER use this
product to power life support devices or life support appliances. NEVER use
this product to power medical devices or medical appliances. Inform your
electricity provider immediately if you or anyone in your household depends on
electrical equipment to live. Inform your electrical provider immediately if a
loss of power would cause you or anyone in your household to experience a
medical emergency.
5
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
A WARNING
Spark from removed spark plug wire can result in fire or electrical shock.
When servicing the generator: Disconnect the spark plug wire and place it
where it cannot contact the plug or any other metal object. DO NOT check for
spark with the plug removed. Use only approved spark plug testers.
A WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible
material can catch fire on contact.
DO NOT touch hot surfaces including exhaust/muffler and engine, always allow
to cool. Avoid contact with hot exhaust gases. Allow equipment to cool min 30
mins before touching or handling. Maintain at least 3 ft. (91.4 cm) of
clearance on all sides to ensure adequate cooling. Maintain at least 5 ft.
(1.5 m) of clearance from combustible materials.
A WARNING
Rapid retraction of the recoil cord will pull hand and arm towards the engine
faster than you can let go. Broken bones, fractures, bruises or sprains could
result. Unintentional startup can result in entanglement, traumatic amputation
or laceration.
A CAUTION
When starting the engine, pull the recoil cord slowly until resistance is
felt, release cord back and use one strong rapid pull to start, this avoids
any kickback or damage to the recoil assembly. Rigorously pulling will result
in damage to the recoil assembly and void any warranty.
IMPORTANT SAFETY INSTRUCTIONS
A CAUTION
Exceeding the generator’s running capacity can damage the generator and/or
electrical devices connected to it.
DO NOT overload the generator. DO NOT tamper with the governed speed. DO NOT
modify the generator in any way. DO NOT install or modify the exhaust/muffler
with any xtension or extraction, by doing so will void any warranty offered.
A CAUTION
Start the generator and allow the engine to stabilize before connecting
electrical loads. Connect electrical equipment in the off position, and then
turn them on for operation. Turn electrical equipment off and disconnect
before stopping the generator.
A CAUTION
Improper treatment or use of the generator can damage it, shorten its life or
void the warranty.
Use the generator only for intended uses. Operate only on Flat level surfaces.
DO NOT expose generator to excessive moisture, dust, or dirt. DO NOT allow any
material to block the cooling slots. If connected devices overheat, turn them
off and disconnect them from the generator. DO NOT use the generator if:
Electrical output is lost Equipment sparks, smokes or emits flames
Equipment vibrates excessively
6
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Fuel Safety
A DANGER
PETROL, PETROL VAPORS AND PROPANE (LPG) ARE HIGHLY FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Petrol and petrol vapors: Petrol is highly flammable and explosive. Petrol
can cause a fire or explosion if ignited. Petrol is a liquid fuel but it’s
vapors can ignite. Petrol is a skin irritant and needs to be cleaned up
immediately
if spilled on skin or clothes. Petrol has a distinctive odor, this will help
detect potential
leaks quickly. In any petroleum gas fire, flames should not be extinguished
unless by doing so the fuel supply valve can be turned OFF. This is because if
a fire is extinguished and a supply of fuel is not turned OFF, then an
explosion hazard could be created. Petrol expands or contracts with ambient
temperatures. Never fill the fuel tank to full capacity, as petrol needs room
to expand if temperatures rise. LPG: LPG is highly flammable and explosive.
LPG is under pressure and can cause a fire or explosion if ignited. LPG is
heavier than air and can settle in low places while dissipating. LPG has a
distinctive odor added to help detect potential leaks quickly. In any
petroleum gas fire, flames should not be extinguished unless by doing so the
fuel supply valve is turned OFF. This is because if a fire is extinguished and
a supply of fuel is not turned OFF, then an explosion hazard could be created.
When exchanging LPG cylinders, check that the cylinder valve is of the same
type. Always keep the LPG cylinder in an upright position. LPG will burn
skin if it comes in contact with it. Keep any and all LPG away from skin at
all times.
IMPORTANT SAFETY INSTRUCTIONS
When adding or removing petrol: DO NOT light or smoke cigarettes. Turn the
generator off and let cool for at least two minutes before removing the fuel
cap. Always loosen the cap slowly to relieve pressure in the tank. Only fill
or drain petrol outdoors in a well-ventilated area. DO NOT pump petrol
directly into the generator at the gas station. Always use an approved
container to transfer the fuel to the generator. DO NOT overfill the fuel
tank. Always keep petrol away from sparks, open flames, pilot lights, heat and
other sources of ignition.
When starting the generator: DO NOT attempt to start a damaged generator.
Always check that the petrol cap, air filter, spark plug, fuel lines and
exhaust system are properly in place. Always allow spilled petrol to evaporate
fully before attempting to start the engine. Always be certain that the
generator is resting firmly on level ground.
When operating the generator: DO NOT move or tip the generator during
operation, when refueling or adding oil.
When transporting or servicing the generator: Always check that the fuel valve
is in the OFF position and the fuel tank is empty. For LPG compatible models,
check that the LPG cylinder is disconnected and stored securely away from the
generator. Disconnect the spark plug wire.
When storing the generator: Store away from sparks, open flames, pilot lights,
heat and other sources of ignition. Do not store generator, petrol or LPG
cylinders near furnaces, water heaters, or any other appliances that produce
heat or have automatic ignitions.
A DANGER
NEVER place a petrol container, fuel tank, LPG cylinder or any combustible
material in the path of the exhaust stream during operation of the engine.
A WARNING
Never use a petrol container, fuel tank, LPG connector hose, LPG cylinder or
any other fuel item that is broken, cut, torn or damaged.
7
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Safety and Dataplate Labels
These labels warn you of potential hazards that can cause serious injury. Read
them carefully. If a label comes off or becomes hard to read, contact
Technical Support Team for possible replacement.
EXHAUST POINT AWAY
1001-BY-L-C
A B
C
Top
Side
LABEL
ACTION LABEL
A DANGER
AUTOMATIC SHUTOFF YOU MUST:
Move generator to an open,
Using a generator indoors CAN KILL YOU IN
A
outdoor area. Point exhaust away. MINUTES. Generator exhaust contains carbon Don’t run generators in enclosed monoxide. This is a poison you cannot see or areas (eg sheds, garages, houses or any out smell.
buildings).
NEVER use inside a home or garage or any out
building, EVEN IF doors and windows are
Move to fresh air and get medical help if sick, open.ONLY use OUTSIDE and far away from
dizzy or weak.
windows, doors, and vents.
1106-BY-L-A
UNLEADED FUEL ONLY. Minimum octane rating of 85. Maximum 10% ethanol.
B
NUR BLEIFREIES BENZIN. MindestOktanzahl 85. Maximal 10% Ethanol.
ESSENCE SANS PLOMB SEULEMENT. Indice
od’octane minimal de 85. Maximum 10 % ‘éthanol.
CHAMPION POWER EQUIPMENT, INC. 12039 SMITH AVENUE SANTA FE SPRINGS, CA 90670 USA / É.-U. MADE IN CHINA Low Power Generating Set
FREQUENCY (Hz) RPM PHASE
50 4600 1
Net Weight
21.5kg
Quality Class
A
MAX AMBIENT TEMP 104°F/40°C
C
MODEL
93001i-DF-UK
POWER FACTOR 1.0
INSULATION CLASS F
SERIAL NO.
XXXXXXXXXXXX RATED VOLTAGE 240V/50Hz Rated Output
COP:2.8kW
Year of Manufacture xxxx
AC AMPS
11.7A
Max Power
2.95kW S2 5min
IP Grade
IP23M
Performance Class G2
PROPANE WATTS 2.52kW
D
WARNUNG
DO NOT TOUCH! Exhaust gases, muffler and engine components are extremely HOT and cause burns.
Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws and regulations relating to fire prevention requirements. If installed, clean every 100 hours or every season.
NICHT ANFASSEN! Abgase, Schalldämpfer und Motorkomponenten sind extrem heiß und verursachen Verbrennungen. Der Betrieb dieser Geräte kann Funken erzeugen, die in der Umgebung von trockener Vegetation Brände auslösen können. Ein Funkenfänger kann erforderlich sein. Der Betreiber sollte sich an die örtlichen Brandschutzbehörden wenden, um sich über die Gesetze und Vorschriften in Bezug auf Brandschutzanforderungen zu informieren. Wenn installiert, alle 100 Stunden oder zu jedes Jahr reinigen.
1077-BY-L-A
8
D
Muffler
DESCRIPTION Safety Symbols/
CO Danger CO Shield® Action automatic shutoff
*See CO Shield® section Fuel
Dataplate
Hot Surface
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you
to more safely operate the product.
SYMBOL
MEANING
Caution.
Read The Operator’s Instruction Manual Before Use. To reduce the risk of injury, user must read and understand operator’s manual before using this product.
Not For General Waste Disposal.
The generating set must not be connected to other power sources, such as the
power company supply mains.
Electric Hazard. Failure to use in dry conditions and to observe safe
practices can result in electric shock. Improper connections to a building can
allow current to backfeed into utility lines, creating an electrocution
hazard. A transfer switch must be used when connecting to a building.
Fire Hazard. Fuel and its vapors are extremely flammable and explosive. Fire
or explosion can cause severe burns or death. Keep generator at least 5 feet
(1.5m) from all objects to prevent combustion.
Risk Of Being Burnt. To reduce the risk of injury or damage, avoid contact with any hot surface.
Carbon Monoxide(co) Danger.
Wet Conditions Alert. Do not expose to rain or use in damp locations except as
follows: If you must operate in rain or damp locations, DO NOT operate without
proper protection of the electrical components. Use of a safety canopy that is
fire retardant and will provide proper air ventilation for the engines exhaust
stream can be used. Keep all objects a minimum of 5 feet (1.5m) away from the
generator at all times. Heat from the muffler surface and exhaust stream can
ignite combustible materials.
9
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you
to more safely operate the product.
SYMBOL
MEANING Propane Hose Inlet
Engine Run: Propane
Engine Run: Petrol
Choke
Stop or Off
Economy Mode Button ECO
Low Oil
Overload Reset Button
SYMBOL
MEANING
Circuit Breaker Reset: Push
Ground Terminal
Neutral Floating. Neutral circuit IS NOT electrically connected to the frame/
ground of the generator.
Parallel Connection(s)
12V Direct Current
High CO Warning. Move generator to an open, outdoor area. Move to fresh air
and get medical help if sick, dizzy or weak. CO Shield System Fault.
Electrical issue, end of life.
10
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Quickstart Label Symbols
Some of the following symbols may be used on this product. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you
to more safely operate the product.
1
2
3
4
5
6
7
10W-30
1
2
3
1116-BY-L-A
Starting the Engine
A DANGER
Move generator outside and far away from windows, doors and intake ventilation
covers.
1. Check oil level. Recommended oil is 10W-30.
2. Add fuel. Check petrol level. When adding petrol, use a minimum octane
rating of 85 and an ethanol content of 10% or less by volume.(E5 or E10
3. Turn the fuel vent lever to the “ON” position. 4. Move the EZ Start dial
to the “CHOKE” position. 5. Pull the recoil cord. 6. Turn EZ Start dial to
petrol icon for petrol “RUN”. 7. Plug in desired device.
Stopping the Engine 1. Turn off and unplug all connected electrical loads. 2. Turn the fuel vent lever to the “OFF” position. 3. Turn the EZ Start dial to the “STOP” position. For adding fuel and starting the engine with LPG see Add Fuel: Propane (LPG) in Assembly section and Starting the Engine: Propane (LPG) in the Operation section.
11
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize
yourself with the location and function of the controls and features. Save
this manual for future reference.
Generator
1 2
6 5
7 4
3 8 9
1. Carrying Handle Used to lift or carry the unit. 2. Fuel Gauge 3. Recoil Starter Used to manually start the engine. 4. Control Panel See Control Panel section. 5. Fuel Cap Remove to add fuel.
6. Fuel Lever Vent Turn this valve to the “ON” position to supply air to
the tank.
7. Spark Plug Access Cover 8. Maintenance Cover 9. Muffler
12
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Control Panel
CONTROLS AND FEATURES
2
5
3
4
6
1
9 A
B
7
8
1. Circuit Breakers (Push Reset) Protects the generator against electrical
overloads.
2. Economy Mode Button Enables/disables automatic idle control.
3. Low Oil Warning Indicator Light When ON, engine will shut down and not
run. Check oil level.
4. AC Overload Reset Button Used to re-energize receptacles after overload
fault.
5. CO Shield® LED The CO Shield® technology monitors for accumulation of
poisonous carbon monoxide (CO) gas produced by engine exhaust when the
generator is running. If CO Shield® detects elevated levels of CO gas, it
automatically shuts off the engine.
6. Parallel Outlets Used to parallel two inverters together for increased
power output. (parallel kit sold separately).
7. LPG Inlet Used to connect LPG fuel source to generator.
8. Ground Terminal Consult an electrician for local grounding regulations.
9. EZ Start Dial Used to turn on petrol or propane (LPG) fuel source,
operate the choke plate, and stop the engine
RECEPTACLES
240V AC, 16A
A
May be used to supply electrical power for operation of 240 Volt AC, 16 Amp, single phase,
50 Hz electrical loads.
z 12V DC, 8A (Automotive)
B
May be used to supply electrical power for
operation of 12 Volt DC, 8 Amp electrical loads.
A WARNING
When charging a device, do not place on the exhaust side of the generator.
Extreme heat caused by exhaust can damage the device and cause a potential
fire hazard. Prolonged exposure to engine exhaust can cause serious injury or
death.
13
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Parts Included
Accessories LPG Hose with Regulator …………………………………… 1 12V DC Battery Charging
Cable …………………………….. 1 12V DC USB Adapter ……………………………………….. 1 16A Plug- Dual
13A Sockets Adpater ……………………….. 1 Oil Funnel ………………………………………………….. 1 Spark
Plug Socket………………………………………….. 1
CONTROLS AND FEATURES
14
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
ASSEMBLY
Your generator requires some assembly. This unit ships from our factory
without oil. It must be properly serviced with fuel and oil before operation.
If you have any questions regarding the assembly of your generator, call our
Technical Support Team at +44(0)-1942-715-407. Please have your serial number
and model number available.
Unpacking
1. Set the shipping carton on a solid, flat surface. 2. Remove everything
from the carton except the generator. 3. Using the carrying handles of the
unit, carefully remove the
generator from the box (two people lifting is recommended).
Add Engine Oil
A CAUTION
DO NOT attempt to crank or start the engine before it has been properly filled
with the recommended type and amount of oil. Damage to the generator as a
result of failing to follow these instructions will void your warranty.
NOTICE
The generator rotor has a sealed, pre-lubricated ball bearing that requires no
additional lubrication for the life of the bearing.
NOTICE
The recommended oil type for typical use is 10W-30 automotive oil. However,
using the listed conventional oils shown in the “Recommended Engine Oil Type”
chart may be used for typical use including the first 5 hours of the break-in
run time period of the engine. If running generator in extreme temperatures,
refer to the “Recommended Engine Oil Type” chart.
Recommended Engine Oil Type 10W-30
5W-30
10W-40
5W-30 Full Synthetic
°F -20
0
20 40 60 80 100 120
°C -28.9 -17.8 -6.7 4.4 15.6 26.7 37.8 48.9
Ambient temperature
1. Place the generator on a flat, level surface.
ASSEMBLY
2. Loosen the four cover screws and remove the maintenance cover.
3. Remove oil fill cap/dipstick to add oil. 4. Using a funnel, add up to 16.9
fl. oz. (500 ml) of oil and
replace oil fill cap/dipstick and secure maintenance cover. DO NOT OVERFILL.
5. Check engine oil level before each use and add as needed. MAX OIL DIP
STICK
NOTICE
Once oil has been added, on flat level surface as a general rule oil should be
visible about 1-2 threads from top of the oil port hole. If using the dipstick
to check oil level, DO NOT screw in the dipstick while checking simply rest it
against the top of the port and take reading.
15
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
NOTICE
Check oil level often during the break-in period. Refer to the Maintenance
section for recommended service intervals.
A CAUTION
This engine is equipped with a low oil shut-off and will stop when the oil
level in the crankcase falls below the threshold level.
NOTICE
The first 5 hours of run time are the break-in period for the unit. During the
break in period stay at or below 50% of the running watt rating and vary the
load occasionally to allow stator windings to heat and cool. Adjusting the
load will also cause engine speed to vary slightly and help seat piston rings.
After the 5 hour break-in period, change the oil.
NOTICE
Synthetic oil may be used after the 5 hour initial break-in period. Using
synthetic oil does not decrease the recommended oil change interval. Full
synthetic 5W-30 oil will aid in starting in cold ambient < 41º F (5º C)
temperatures.
ASSEMBLY
than ¼ in. (6.4 mm) is recommended. Petrol can be forced out of the tank as a
result of expansion if overfilled, and can affect the stable running condition
of the generator.
3. The approximate fuel level is shown on the fuel gauge on top of the fuel tank.
Empty
Full
Add Fuel: Petrol
4. Screw on the fuel cap and wipe away any spilled fuel.
A DANGER
Petrol vapors are highly flammable and extremely explosive.
DO NOT light or smoke cigarettes. Fire or explosion can cause severe burns or
death. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump
petrol directly into the generator. Use an approved container to transfer the
fuel to the generator.
Never use a petrol container, fuel tank, or any other fuel item that is
broken, cut, torn or damaged. DO NOT overfill the fuel tank. Always keep fuel
away from sparks, open flames, pilot lights, heat and other sources of
ignition.
Use clean, fresh, regular unleaded petrol with a minimum octane rating of 85
and an ethanol content of 10% or less by volume.
A CAUTION
Use unleaded petrol with a minimum octane rating of 85 and an ethanol content
of 10% or less by volume.
DO NOT light cigarettes or smoke when filling the tank.
DO NOT mix oil and petrol.
DO NOT overfill the tank. Fill tank to approximately ¼ in. (6.4 mm) below the
top of the tank to allow for petrol expansion.
DO NOT pump petrol directly into the generator at the pump. Use an approved
fuel container to transfer the petrol to the generator.
DO NOT fill fuel tank indoors, in garages, in sheds or in any out building.
DO NOT fill fuel tank when the engine is running or hot, always allow min 30
mins cooling.
DO NOT mix oil with petrol. 1. Remove the fuel cap. 2. Slowly add petrol to
the tank. DO NOT OVERFILL. Petrol can
expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is
required for petrol expansion, although more
16
A WARNING
Pouring petrol too fast through the fuel screen may result in petrol splashing
over the generator and operator while filling.
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
NOTICE
The generator engine works well with 10% or less ethanol blended petrol. When
using ethanol-petrol blends there are some issues worth noting: Ethanol-
petrol blends can absorb more water than petrol
alone. These ethanol blends can eventually separate, leaving
water or a watery goo in the tank, fuel valve and carburetor. The compromised
petrol can be drawn into the carburetor and cause damage to the engine and/or
create potential hazards. If a fuel stabilizer is used, confirm that it is
formulated to work with ethanol-petrol blends. Any damages or hazards caused
by using ethanol blended petrol higher than 10% by volume, improperly stored
petrol, and/or improperly formulated stabilizers, are not covered by
manufacturer’s warranty. It is advisable to always shut off the petrol supply
and run the engine to starvation after each use. See Storage instructions for
extended non-use.
Add Fuel: Propane (LPG)
A DANGER
NEVER place a petrol container, fuel tank, LPG cylinder or any combustible
material in the path of the exhaust stream during operation of the engine.
1. Confirm the dial is in the OFF position. 2. If using a new propane
cylinder, remove the plastic cap from
the cylinder valve. 3. Attach the LPG hose assembly (included) to the propane
cylinder valve and hand tighten until snug. DO NOT OVER TIGHTEN. 4. Remove the
rubber boot covering the propane connection port on the inverter. 5. Align the
plastic finger on the male hose fitting on the LPG hose assembly with the slot
next to the female quick connect coupling on the inverter. 6. Insert the hose
fitting into the quick connect coupling and push in until you hear a “click”
and the outside collar of the quick connect coupling moves forward.
ASSEMBLY
7. Check all connections for leaks by wetting the fittings with a solution of
soap and water. Bubbles which appear or bubbles which grow indicate that a
leak exists. If a leak exists at a fitting then turn off the valve on the
cylinder and tighten the fitting. Turn the valve back on and recheck the
fitting with the soap and water solution. If the leak continues or if the leak
is not at a fitting then do not use the generator and contact customer
service.
NOTICE
The LPG hose included with this unit works with standard 20 and 30 pound LPG
tanks.
Verify the requalification date on the cylinder has not expired.
All new cylinders must be purged of air and moisture prior to filling. Used
cylinders that have not been plugged or kept closed must also be purged.
The purging process should be done by an LPG supplier. (cylinders from an
exchange supplier should have been purged and filled properly already).
Always position the cylinder so the connection between the cylinder valve
and generator inlet won’t cause sharp bends or kinks in the LPG hose.
A CAUTION
Do not allow children to tamper or play with the LPG cylinder or hose
connections.
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93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
A CAUTION
Use approved LPG cylinders equipped with an OPD (overfilling prevention
device) valve. Always keep the cylinder in a vertical position with the valve
on top and installed at ground level on a flat surface. Cylinders must not be
installed near any heat source and should not be exposed to sun, rain, and
dust. When transporting and storing, turn off the cylinder valve and generator
LPG valve, and disconnect the cylinder. Plug the outlet, usually by a plastic
protective cap, if one is available. Keep cylinders away from heat and
ventilated when in a vehicle.
A WARNING
If there is a strong smell of LPG: Close valve on the cylinder. Check all
connections for leaks by wetting the fittings with a solution of soap and
water. Bubbles which appear or bubbles which grow indicate that a leak exists.
Do not smoke or light a cigarette, or check for leaks using a match, open
flame source or lighter. Contact a qualified technician to inspect and repair
an LPG system if a leak is found, before using the generator.
Grounding
Your generator must be properly connected to an appropriate ground to help
prevent electric shock.
A WARNING
Failure to properly ground the generator can result in electric shock.
A ground terminal connected to the panel of the generator has been provided
(see Controls and Features for terminal location). For remote grounding,
connect a length of heavy gauge (12 AWG minimum) copper wire between the
generator ground terminal and a copper rod driven into the ground. We strongly
recommend that you consult with a qualified electrician to ensure compliance
with local electrical codes. Neutral Floating*(This generator) Neutral
circuit IS NOT electrically connected to the frame/
ground of the generator. The generator (stator winding) is isolated from the
frame and
from the AC receptacle ground pin. Electrical devices that require a
grounded receptacle pin
connection will not function if the receptacle ground pin is not functional.
OPERATION
Neutral Bonded to Frame* Neutral circuit IS electrically connected to the
frame/ground of
the generator. The generator system ground connects lower frame cross-
member below the alternator. The system ground is connected to the AC neutral
wire.
- See your Specifications section for specified type of grounding.
OPERATION
CO Shield® – Carbon Monoxide (CO) Detection and Auto-shutoff System
CO Shield® technology monitors the accumulation of carbon monoxide (CO), a poisonous gas produced by engine exhaust when the generator is running. If CO Shield® detects unsafe elevated levels of CO gas, it automatically shuts off the engine. CO SHIELD® IS NOT A SUBSTITUTE FOR AN INDOOR CARBON MONOXIDE ALARM OR FOR INDOOR OPERATION. DO NOT allow engine exhaust fumes to enter a confined area through windows, doors, vents or other openings. Generators must ALWAYS be used outdoors, far away from occupied buildings with engine exhaust pointed away from people and buildings.
If misused and operated in an unapproved and unsafe location that results in the accumulation of poisonous CO gas inside an enclosed or partially enclosed space, for example a house, garage or a garage with the door partially open, CO Shield® will automatically shut off the generator and then will illuminate a blinking red LED light. Read the action label for next steps.
1106-BY-L-A
EXHAUST POINT AWAY
ACTION LABEL
AUTOMATIC SHUTOFF YOU MUST:
Move generator to an open, outdoor area. Point exhaust away. Don’t run
generators in enclosed areas (eg sheds, garages, houses or any out buildings).
Move to fresh air and get medical help if sick, dizzy or weak.
Using a g MINUTE monoxid smell.
NEVER building open.ON windows
In the event of an engine shut off, when you approach the generator to investigate, a blinking red LED light in the CO Shield®
18
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
area provides notification that the generator shut off due to an accumulating
CO hazard. The red LED light will blink for at least five (5) minutes after an
engine shut off event.
AUTOMATIC SHUTOFF SEE ACTION LABEL AUTOMATISCHE ABSCHALTUNG SIEHE
AKTIONSKENNZEICHNUNG AUTOMATISCHE ABSCHALTUNG VOIR ETIQUETTE D’ACTION
Move the generator far away to an open, outdoor area and point the exhaust
away from people and buildings. Once relocated to a safe area, the generator
can be restarted, and the proper electrical connections made. Introduce fresh
air and ventilate the location where the generator shut off. When restarting,
the red and yellow LED will blink ten (10) times simultaneously to indicate
the LED is working.
NOTICE
This blinking LED light does not indicate CO ShieldR is working,CO ShieldR is
on and active at all times when the generator is running.LED light will not
blink (10) times if the generator was restarted within 1 minute after it was
turned off. This LED blinking indication does not occur if the generator is
shut down from a high CO event.
If CO ShieldR system experiences a fault and no longer provides protection,
the generator will shutoff automatically and the yellow LED light will blink
for at least five (5) minutes to notify you of the fault
OPERATION
NOTICE
CO ShieldR will detect an accumulation of carbon monoxide (CO) from other fuel
burning sources such as engine powered equipment, and(or) heaters used in the
area of its operation. If another generator is used and the exhaust stream is
pointed in the direction of the CO ShieldR equipped generator, the CO ShieldR
will initiate a shutoff due to rising carbon monoxide (CO) levels. This is not
a fault, It simply means high levels of Poisonous carbon monoxide (CO) has
been detected.You must take action to move and direct the generator exhaust or
heaters stream to better disperse carbon monoxide (CO) far away from people or
buildings as possible..
A DANGER
Tampering with the CO Shield® system will result in a hazardous condition and
will void your warranty. Removing the CO ShieldR module is not allowed and
will result in the generator not being able to start, by doing so this will
void any warranty.
SSERVICE
Call our Technical Support Team at +44(0)-1942-715-407 for repair. The
generator can be restarted, but will continue to shutoff.
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93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Generator Location
A WARNING
NEVER operate the generator inside any building, garage, basement, crawlspace,
shed, enclosure or compartment, including a generator compartment of a
recreational vehicle.
NEVER operate or start the generator in the back of an SUV, camper, trailer,
truck bed (regular sides, flat or other configuration), under staircases,
stairwells, next to walls or buildings or in any other location that will not
allow for adequate cooling of the generator or for the proper exit of the
exhaust flow from the muffler system.
DO NOT operate or store the generator in wet weather conditions such as rain
or snow. Using a generator in wet conditions could result in serious injury or
death due to electrocution.
In some state’s generators may be required to be registered with the local
utility company when used at construction sites and may be subject to
additional rules and regulations, consult your local municipal authority.
Generators should always be operated on a flat, level surface at all times
(even when not in operation).
Generators must have a minimum of 5 feet (1.5 m) of clearance from all
combustible material.
Generators must also have a minimum of 3 feet (91.4 cm) of air flow clearance
on all sides to allow for adequate performance cooling, maintenance and
servicing.
Always place the generator in a well-ventilated area. NEVER place the
generator near air intake vents or where exhaust fumes could be drawn into
occupied or confined spaces.
Always carefully consider wind and air currents when positioning generator.
Always allow generators to properly cool before transport or for storage
purposes.
Failure to follow proper safety precautions may result in personal injury,
damage to the generator and void the manufacturer’s warranty.
OPERATION
A WARNING
Do not expose to rain or use in damp locations. Keep all objects a minimum of
5 feet (1.5m) away from the generator at all times. Heat from the muffler
surface and exhaust gas stream can ignite combustible materials.
A WARNING
If you must operate in rain or damp locations, DO NOT operate without proper
protection of the electrical components.
Use of a safety canopy that is fire retardant and will provide proper air
ventilation for the engine exhaust gas stream may be used. Visit
championpowerequipment.com or call to find your Storm Shield cover.
Surge Protection
Electronic devices, including computers and many programmable appliances use
components that are designed to operate within a narrow voltage range and may
be affected by momentary voltage fluctuations. While there is no way to
prevent voltage fluctuations, you can take steps to protect sensitive
electronic equipment. Install UL1449, CSA-listed, plug-in surge suppressors
on the
outlets feeding your sensitive equipment. Surge suppressors come in single- or
multi-outlet styles. They’re designed to protect against virtually all short-
duration voltage fluctuations.
Starting the Engine: Petrol
1. Make certain the generator is on a flat, level surface. 2. Disconnect all
electrical loads from the generator. Never start
or stop the generator with electrical devices plugged in or turned on. 3. Turn
the fuel vent lever to the “ON” position.
A WARNING
During operation the muffler and exhaust fumes will become hot. If adequate
cooling and breathing space are not supplied, or if the generator is blocked
or enclosed, temperatures can become extremely heated and may lead to fire.
A CAUTION
Do not modify or try to install a exhaust/muffler extension otherwise you will
cause degraded engine performance and may damage the engine resulting in
voiding any warranty.
4. Move the EZ Start dial to the “CHOKE” position.
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93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
5. When starting the engine, pull the recoil cord slowly until resistance is
felt, release cord back and use one strong rapid pull to start, this avoids
any kickback or damage to the recoil assembly. Rigorously pulling will result
in damage to the recoil assembly and void any warranty.
OPERATION
NOTICE
For petrol starting in standard ambient temperature >59°F (15°C): Keep EZ
Start dial in “CHOKE” position for three pulls of the recoil cord. If
generator does not start after three pulls, rotate the EZ Start dial to the
“RUN” position for the next three pulls. Too much choke leads to spark plug
fouling and engine flooding. This will cause the engine not to start.
NOTICE
For petrol starting in cold ambient temperature < 59°F (15°C): Keep the EZ
Start dial in the “CHOKE” position until engine starts. As soon as the engine
starts and runs smoothly turn the EZ Start dial to the “RUN” position. In
extreme cold temperatures, this may take several seconds.
NOTICE
If the engine starts but does not continue to run make certain that the
generator is on a flat, level surface. The engine is equipped with a low oil
sensor that will prevent the engine from running when the oil level falls
below a critical threshold.
A CAUTION
Rigorously or aggressively pulling the recoil cord will result in damage to
the recoil assembly and void any warranty.
6. As the engine warms up, turn the EZ Start dial to the petrol “RUN”
position.
Starting the Engine: Propane (LPG)
1. Make certain the generator is on a flat, level surface.
2. Disconnect all electrical loads from the generator. Never start or stop
the generator with electrical devices plugged in or turned on.
3. Open the fuel valve on the propane cylinder.
NOTICE
For petrol restarts with hot engine in hot ambient temperature >86°F (30°C):
Rotate the EZ Start dial to the “CHOKE” position for only one pull of the
recoil cord. If generator does not start after first pull, rotate the dial to
the “RUN” position for the next three pulls. Too much choke leads to spark
plug fouling and engine flooding. This will cause the engine not to start.
Cold Engine Start 4. Move the EZ Start dial to the “CHOKE” position.
21
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR 5. Slowly pull the starter cord 3-5 times to prime the engine.
OPERATION
5. When starting the engine, pull the recoil cord slowly until resistance is
felt, release cord back and use one strong rapid pull to start, this avoids
any kickback or damage to the recoil assembly. Rigorously pulling will result
in damage to the recoil assembly and void any warranty.
6. Turn the EZ Start dial to the propane “RUN” position.
7. When starting the engine, pull the recoil cord slowly until resistance is
felt, release cord back and use one strong rapid pull to start, this avoids
any kickback or damage to the recoil assembly. Rigorously pulling will result
in damage to the recoil assembly and void any warranty.
Warm Engine Start 4. Turn the EZ Start dial to the propane “RUN” position.
A CAUTION
Rigorously or aggressively pulling the recoil cord will result in
damage to the recoil assembly and void any warranty.
NOTICE
Accumulation of frost on LPG cylinder and regulators is common during
operation and normally is not an indication of a problem. As LPG vaporizes and
travels from the cylinder to the generator engine it expands. The amount of
frost that forms can be affected by the size of the cylinder, the amount of
LPG being used, the humidity of the air and other operating conditions.
In unusual situations this frost may eventually restrict the flow of LPG to
the generator resulting in deteriorating performance. For example, if the
cylinder temperature is reduced to a very low level then the rate at which the
LPG vaporizes is also reduced and may not provide sufficient flow to the
engine. This is not an indication of a problem with the generator but only a
problem with the flow of LPG from the cylinder. If generator performance seems
to be deteriorating at the same time that ice formation is observed on tank
valve, hose or regulator then some actions may be taken to eliminate this
symptom.
In these rare situations it can be helpful to reduce or eliminate the cold
fuel system effects by doing one of the following:
Exchanging fuel cylinders to allow the first cylinder to warm up, repeating
as necessary.
Placing the cylinder at the end of the generator near the handle, where
engine fan air flows out from the generator. This air is slightly heated by
flowing over the engine. The cylinder should not be placed in the path of the
muffler outlet.
The cylinder can be temporarily warmed by pouring warm water over the top of
the cylinder.
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93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Connecting Electrical Loads
Let the engine stabilize and warm up for a few minutes after starting.
Plug in and turn on the desired 220 Volt AC single phase, 50 Hz electrical
loads.
DO NOT connect 3-phase loads to the generator. DO NOT overload the
generator.
A WARNING
Always remember to plug your appliances directly into the generator and do not
plug the generator power cord into any electrical outlet or connect to the
circuit breaker panel in your home. Connecting a generator to your home’s
electric utility company’s power lines, or to another power source, called
`backfeeding’ is a dangerous practice that is illegal in many states and
municipalities.
This action if done incorrectly could damage your generator, appliances and
could cause serious injury or death to you or a utility worker when attempting
to restore power during an outage occurrence in the neighborhood who may then
unexpectedly encounter high voltage on the utility line and suffer a fatal
shock.
Whether injuries occur or not, if installed incorrectly and not to applicable
laws and codes, you may be subject to fines or the utility company may
disconnect your home power should this practice be found in your home.
If the generator will be connected to a building electrical system, those
connections must isolate the generator power from the utility power. You are
responsible for ensuring your generator’s electricity does not backfeed into
the electric utility power lines. These connections must comply with all
applicable laws and codes Consult your local utility company or a qualified
electrician to properly install this connection.
Do Not Overload Generator
Capacity
Follow these simple steps to calculate the running and starting watts
necessary for your purposes:
1. Select the electrical devices you plan on running at the same time.
2. Total the running watts of these items. This is the amount of power you
need to keep your items running.
3. Identify the highest starting wattage of all devices identified in step 1.
Add this number to the number calculated in step 2. Starting wattage is the
surge of power needed to start some electric driven equipment. Following the
steps listed under “Power Management” will guarantee that only one device will
be starting at a time.
OPERATION
4. If the generator power output is cut off due to an overload condition
indicated by the AC overload blinking light, lower the load by unplugging one
or more items, then press the AC overload reset button before restarting the
generator for continued normal operation.
Power Management Use the following formula to convert voltage and amperage to
watts:
Volts × Amps = Watts To prolong the life of your generator and attached
devices, follow these steps to add electrical load: 1. Start the generator
with no electrical load attached. 2. Allow the engine to run for several
minutes to get up to
temperature. 3. Make sure all circuit breakers are set to the run position. 4.
Plug in and turn on the first item. It is best to attach the item
with the largest load first. 5. Allow the engine to stabilize. 6. Plug in and
turn on the next item. 7. Allow the engine to stabilize. 8. Repeat steps 5-6
for each additional item.
NOTICE
Never exceed the specified capacity when adding loads to the generator.
Eco (Economy) Mode
The Eco Mode button can be activated to turn on economy control in order to
minimize fuel consumption and noise while operating the unit during times of
reduced electrical output. Eco Mode allows the engine speed to idle during
periods of non-use. The engine speed returns to normal when an electrical load
is connected. When the economy switch is off, the engine runs at normal speed
continuously.
23
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
A CAUTION
For periods of high electrical load or momentary fluctuations, the Eco Mode
should be off.
Parallel Operation
The Champion model 93001i-DF-UK is parallel ready and can be operated in
parallel with another Champion unit to increase the total available electrical
power. A Champion parallel kit (optional equipment) is required for parallel
operation. Model 755001i-WLUK is the recommended model for this unit. For a
list of compatible models or to order a parallel kit, please call customer
service at +44(0)-1942-715-407 or visit www.championpowerequipment. co.uk
Detailed instructions for parallel kit installation and operation of the
connected generators are provided in the parallel kit operator’s manual.
CAUTION
Do Not use both 230v AC and 12v DC at the same time otherwise you could damage
the generator or equipment resulting in voiding your warranty.
12V DC Regulated Automotive Style Outlet
The 12V DC outlet(s) can be used with supplied accessories and other
commercially available 12V DC automotive style plugs. Confirm the input
voltage range of your item is at least 12-24V DC.
WARNING
When charging a device, do not place on the exhaust side of the generator.
Extreme heat caused by exhaust can damage the device and cause a potential
fire hazard. Prolonged exposure to engine exhaust can cause serious injury or
death.
Battery Charging 1. Before connecting the battery charging cable to a battery
that is installed in a vehicle, disconnect the vehicle battery ground cable
from the negative () battery terminal.
OPERATION
2. Plug the battery charging cable into the 12V DC receptacle of the
generator.
3. Connect the red (+) battery charger lead to the red (+) battery terminal.
4. Connect the black () battery charger lead to the black () battery
terminal.
5. Start the generator. Important: The 12V DC outlet is ONLY to be used with
supplied accessories and other commercially available 12V DC automotive style
plugs. Be sure all electric devices including the lines and plug connections
are in good condition before connection to the generator.
WARNING
Do not start the vehicle while the battery charging cable is connected and the
generator is running. It will not give the battery a boost of power. The
vehicle or the generator may be damaged. Charge only vented wet lead acid
batteries. Other types of batteries may burst, causing personal injury or
damage.
NOTICE
Be sure all electric devices including the lines and plug connections are in
good condition before connection to the generator.
Parallel Operation
The Champion model 93001i-DF-UK is parallel ready and can be operated in
parallel with another Champion unit to increase the total available electrical
power. A Champion parallel kit (optional equipment) is required for parallel
operation. Model 500740-WLEU is the recommended model for this unit. For a
list of compatible models or to order a parallel kit, please call customer
service at +44(0)-1942-715-407 or visit www.championpowerequipment. co.uk
Detailed instructions for parallel kit installation and operation of the
connected generators are provided in the parallel kit operator’s manual.
Stopping the Engine
Petrol 1. Turn off and unplug all electrical loads. Never start or stop the
generator with electrical devices plugged in or turned on. 2. Let the
generator run at no-load for several minutes to
stabilize internal temperatures of the engine and generator. 3. Turn the fuel
vent lever to the “OFF” position.
24
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
OPERATION
CAUTION
When running on propane the EZ dial will be disabled for safety, the only way
to stop generator is to close of the cylinder tap.
4. Turn the EZ Start dial counterclockwise to the “STOP” position.
NOTICE
If the generator will not be used for a period of two (2) weeks or longer,
please see the Storage section for proper engine and fuel storage.
Important: Always ensure that the dial and fuel vent on the fuel cap are in
the “OFF” position when the generator is not in use.
Propane
1. Turn off and unplug all electrical loads. Never start or stop the
generator with electrical devices plugged in or turned on.
2. Let the generator run at no-load for several minutes to stabilize internal
temperatures of the engine and generator.
3. Close the fuel valve on the propane cylinder.
Moving the Generator
A CAUTION
ALWAYS turn the generator off and ensure the fuel valve is closed.
ALWAYS make sure engine and muffler are cooled down before the generator can
be handled safely (typically 15-30 minutes).
Do not drop or strike unit or place under heavy objects.
A WARNING
Failure to follow these instructions could result in personal injury or damage
to the generator resulting voiding any warranty.
Lift unit up by the carrying handle and move to the desired location.
4. Turn the EZ Start dial counterclockwise to the “STOP” position.
25
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
MAINTENANCE
MAINTENANCE
Make certain that the generator is kept clean and stored properly. Only
operate the unit on a flat, level surface in a clean, dry operating
environment. DO NOT expose the unit to extreme conditions, excessive dust,
dirt, moisture or corrosive vapors.
A WARNING
Never operate a damaged or defective generator.
Operation at High Altitude
The density of air at high altitudes is lower than at sea level. Engine power
is reduced as the air mass and air-fuel ratio decrease. Engine power and
generator output will be reduced approximately 3½% for every 1000 ft. of
elevation above sea level. At high altitudes increased exhaust emissions can
also result due to the increased enrichment of the air fuel ratio. Other high
altitude issues can include hard starting, increased fuel consumption and
spark plug fouling.
To alleviate high altitude issues other than the natural power loss, CPE can
provide a high altitude carburetor main jet. The alternative main jet and
installation instructions can be obtained by contacting our Technical Support
Team. Installation instructions are also available in the Technical Bulletin
area of the CPE website.
The part number and recommended minimum altitude for the application of the
high altitude carburetor main jet is listed in the following table.
In order to select the correct high altitude main jet it is necessary to
identify the carburetor model. For this purpose, a code is stamped on the side
of the carburetor. Select the correct high altitude jet part number
corresponding to the carburetor code found on your particular carburetor.
Carb. Code 100733457
High Alt. Jet Part Number 100005759 100005736
Min. Altitude
3281-6562ft. (1000-2000m) 6562-9843ft. (2000-3000m)
A WARNING
Operation using the alternative main jet at elevations lower than the
recommended minimum altitude can damage the engine. For operation at lower
elevations, the originally supplied standard main jet must be used. Operating
the engine with the wrong engine configuration at a given altitude may
increase its emissions and decrease fuel efficiency and performance.
A WARNING
Your generator needs regular servicing and maintenance, failure to regularly
maintain and service your generator will result in voiding any warranty. For
clear guidance read and understand this section.
NOTICE
For Emission control devices and systems, read and understand your
responsibilities for service as stated in the Emission Control Warranty
Statement of this manual.
The owner/operator is responsible for all periodic maintenance. Complete all
scheduled maintenance in a timely manner. Correct any issue before operating
the generator. For service or parts assistance, contact our Technical Support
Team at +44(0)-1942-715-407.
Cleaning the Generator
A CAUTION
DO NOT spray, jet, power wash generator directly with water.
Water can enter the generator through the cooling slots and damage the
generator windings. It can also contaminate the fuel system.
1. Use a damp cloth to clean exterior surfaces of the generator. 2. Use a
soft bristle brush to remove dirt and oil. 3. Use an air compressor (25 PSI)
to clear dirt and debris from
the generator. 4. Inspect all air vents and cooling slots to ensure that they
are
clean and unobstructed. To prevent accidental starting, remove and ground the
spark plug wire before performing any service.
26
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Changing the Engine Oil
Recommended every 100 hours or annually Change oil when the engine is warm.
Refer to the oil specification to select the proper grade for your operating
environment. 1. Set the generator on top of a work bench or table. 2. Loosen
the fasteners and remove the maintenance cover. 3. Remove oil fill
cap/dipstick.
MAINTENANCE
Cleaning and Adjusting the Spark Plug
1. Recommended every 50 hours use or annually. Remove the maintenance cover.
2. Remove the spark plug cable from the spark plug. 3. Use a spark plug
socket tool ), or a 13/16 in. (21 mm) socket
to remove the plug.
4. Tilt the generator on its side and allow the oil to drain completely.
4. Inspect the electrode on the plug. It must be clean and not worn to
produce the spark required for ignition.
5. Make certain the spark plug gap is 0.024-0.031 in. (0.6-0.8 mm).
5. Add oil according to Add Engine Oil in Assembly section. DO NOT OVERFILL.
Oil not included for routine maintenance.
6. Replace oil fill cap/dipstick and secure maintenance cover. 7. Dispose of
used oil at an approved waste management
facility.
NOTICE
Once oil has been added, on flat level surface as a general rule oil should be
visible about 1-2 threads from top of the oil port hole. If using the dipstick
to check oil level, DO NOT screw in the dipstick while checking simply rest it
against the top of the port and take reading.
SPARK PLUG GAP
6. Refer to the spark plug types in Specifications when replacing the plug.
7. Firmly re-install the plug. 8. Attach the spark plug cable to the spark
plug. 9. Reinstall the spark plug access cover.
27
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Cleaning the Air Filter
1. Recommended every 100 hours use or 1 month. Allow the engine to cool
completely before touching or servicing the spark arrestor.
2. Locate the air filter plastic cover and remove by pinching the clips
together and pulling the cover off.
MAINTENANCE
3. Remove the foam element. 4. Wash in liquid detergent and water. Squeeze
thoroughly dry in
a clean cloth. 5. Saturate in clean engine oil. 6. Squeeze in a clean,
absorbent cloth to remove all excess oil. 7. Place the filter in the assembly.
8. Reattach the air filter cover. 9. Reinstall the maintenance cover and
tighten the cover screw
securely.
Cleaning the Spark Arrestor
1. Recommended every 100 hours use or monthly. 2. Allow the engine to cool
completely before servicing the spark
arrestor. 3. Remove the 6 screws holding the cover plate on the muffler
side of the generator. 4. Remove the screw which retains the spark arrestor to
the
muffler. 5. Remove the spark arrestor. 6. Carefully remove the carbon deposits
from the spark arrestor
with a wire brush.
7. Replace the spark arrestor if it is damaged. 8. Position the spark
arrestor on the muffler and attach by
reversing the steps from above.
A CAUTION
Failure to clean the spark arrestor regularly will result in degraded engine
performance and may damage engine resulting is voiding any warranty.
NOTICE
Federal and local laws and administrative requirements indicate when and where
spark arrestors are required. When ordered, spark arrestors are required for
operation of this generator in National Forest lands. In California, this
generator must not be used on any forest-covered land, brush-covered land, or
grass-covered land unless the engine is equipped with a spark arrestor.
Adjusting the Governor
A WARNING
Tampering with the factory set governor will void your warranty.
The air-fuel mixture is not adjustable. Tampering with the governor can damage
your generator and your electrical devices and will void your warranty.
Contact our Technical Support Team at +44(0)-1942-715-407 for all other
service and/or adjustment needs.
Maintenance Schedule
Follow the service intervals indicated in the following maintenance schedule.
Service your generator more frequently when operating in adverse conditions.
28
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
STORAGE
Contact our Technical Support Team at +44(0)-1942-715-407 to locate the
nearest CPE certified service dealer for your generator or engine maintenance
needs.
EVERY 8 HOURS OR PRIOR TO EACH USE
Check oil level Clean around air intake and muffler Check propane (LPG) hose
for leaks
NOTICE
The following storage instructions are only necessary if using petrol. As long
as there is no petrol in the fuel tank, system lines, or carburetor, LPG will
not gum up or clog the carburetor. However, ensure the LPG hose is
disconnected from the generator and LPG tank is shut off and properly stored.
If storing for an extended period, inspect fuel system and LPG hose lines and
fittings for leaks upon removal from storage.
FIRST 5 HOURS (BREAK IN) Change oil
EVERY 50 HOURS OR ANNUALLY Clean air filter Change oil if operating under
heavy load or in hot
environments
EVERY 100 HOURS OR ANNUALLY Change oil Clean/adjust spark plug Clean spark
arrestor Clean fuel valve filter
EVERY 250 HOURS Clean combustion chamber Check/adjust valve clearance
EVERY 3 YEARS Replace fuel line Replace LPG hose
- To be performed by knowledgeable, experienced owners or CPE certified service centers.
STORAGE
A WARNING
To avoid accidental or unintended ignition of your generator during periods of storage, the following precautions should be followed: When storing the generator make sure the EZ Start dial is
set to the “OFF” position.
Short Term Storage (up to 30 days)
Petrol in the fuel tank has a maximum shelf life of up to 1 year with the
addition of properly formulated fuel stabilizers and if stored in a cool, dry
place. Petrol in the carburetor, however, may gum up and clog the carburetor
if it isn’t used or drained within 2-4 weeks.
If using the generator within 2 weeks, follow the steps according to Stopping
the Engine section.
1. If not using the generator for 2-4 weeks, begin by making sure all
appliances are disconnected from the generator.
2. Start the generator as instructed in Starting the Engine: Petrol section.
3. Let the engine run on petrol until fuel starvation has stopped the engine.
4. After the engine stops, turn the EZ Start dial counterclockwise to the
“STOP” position.
Mid Term Storage (30 days 1 year)
Petrol in the tank has a maximum shelf life of up to 1 year with the addition
of a properly formulated fuel stabilizer and stored in a cool, dry place.
1. Be sure all appliances are disconnected from the generator.
2. Add a properly formulated fuel stabilizer to the fuel tank.
3. Start engine by following directions in the Starting the Engine: Petrol
section.
4. Run the generator for 10 minutes so the treated petrol cycles through the
fuel system and carburetor.
5. Let the engine run until fuel starvation has stopped the engine.
6. After the engine stops, turn the EZ Start dial counterclockwise to the
“STOP” position.
7. After fuel has run out and the engine has stopped, allow the engine to
cool.
8. Remove maintenance cover.
9. Remove the spark plug and pour about a tablespoon of oil into the
cylinder.
10. SLOWLY pull the recoil to rotate the engine to distribute and lubricate
the cylinder.
29
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR 11. Re-install the spark
plug and spark plug wire. 12. Re-install the maintenance cover. 13. Clean the
generator according to Cleaning the Generator. 14. Store the generator in a
cool, dry place out of direct sunlight.
Long Term Storage (more than 1 year)
For storage over 1 year, the fuel tank and carburetor must be completely
drained of petrol. 1. Be sure all appliances are disconnected from generator.
2. Place inverter on blocks to allow appropriate petrol container
or pan to slide under inverter. 3. Remove the maintenance cover. 4. Turn the
EZ Start dial to the petrol “RUN” position. 5. Using a Phillips screwdriver,
rotate drain screw
counterclockwise (3) full turns. Petrol will drain through clear tubing out
underneath the inverter. Make sure draining petrol empties into an appropriate
container.
6. When petrol stops flowing from the clear tube, rotate drain screw
clockwise until tight. Properly dispose of the drained petrol according to
local regulations or guidelines.
7. Turn the fuel EZ Start dial to the “STOP” position. 8. Follow steps 8-12
according to Short Term Storage.
STORAGE
1. Be sure the EZ Start dial is in the “STOP” position. 2. Add petrol to the
generator according to Add Fuel. 3. Turn the EZ Start dial to the petrol “RUN”
position. 4. After 5 minutes check the carburetor and air filter areas for
any leaking petrol. If any leaks are found, the carburetor will need to be
disassembled and cleaned or replaced. If no petrol leaks are found, turn the
EZ Start dial to the “STOP” position. 5. Check engine oil level and add clean,
fresh oil if needed. See Oil Specifications for proper oil type. 6. Check and
clear air filter of any obstructions such as bugs or cobwebs. If necessary,
clean air filter according to Cleaning the Air Filter. 7. Start the generator
according to Starting the Engine.
A DANGER
Generator exhaust contains odorless and colorless carbon monoxide gas.
Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If
you start to feel dizzy or weak, get to fresh air immediately.
To avoid accidental or unintended ignition of your generator during periods of
storage, the following precautions should be followed: When storing the
generator make sure the fuel dial is set to
the “STOP” position.
A WARNING
If there is a strong smell of LPG: Close valve on the cylinder. Check all
connections for leaks by wetting the fittings with a solution of soap and
water. Bubbles which appear or bubbles which grow indicate that a leak exists.
Do not smoke or light a cigarette, or check for leaks using a match, open
flame source or lighter. Contact a qualified technician to inspect and repair
an LPG system if a leak is found, before using the generator.
Removing from Storage
NOTICE
If the generator has been improperly stored or ran using LPG only for a period
longer than 30 days with ethanol blended petrol in the fuel tank and/or
carburetor, all fuel must be drained and the carburetor must be thoroughly
cleaned of ethanol build up. This process involves technically advanced tasks.
For assistance please call our Technical Support Team at +44(0)-1942-715-407.
If the fuel tank and carburetor were properly emptied of all ethanol blended
petrol prior to the generator being stored, follow the below steps when
removing from storage.
30
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
SPECIFICATIONS
Generator Specifications
Generator Model …………………………….. 93001i-DF-UK Start Type …………………………………………… Manual
Watts (Max/Running) ……………………………. 3000/2800 Watts (LPG)
(Max/Running)………………………..3000/2520 Volts AC…………………………………………………. 240 AC Amps
………………………………………………. 11.7 Volts DC …………………………………………………. 12 DC
Amps…………………………………………………… 8 Frequency …………………………………………….. 50 Hz Phase
………………………………………………… Single Grounding Type………………………………. Neutral Floating Weight
……………………………………… 47.4 lb. (21.5 kg) Length ……………………………………..18.5 in. (46.9 cm)
Width ………………………………………. 12 in. (30.4 cm) Height……………………………………….. 17.7 in. (45
cm) Max site altitude of installation ……………………….. 1000m Measured sound
pressure level (7m)………………… 60 dB(A) Measured sound pressure level (4m)………………….
74 dB(A) Noise measurement uncertainty ………………….. 1.5 dB(A) Guaranteed sound
power level ……………………… 96 dB(A)
Engine Specifications
Model ……………………………………… 165F-B/165FS-B Displacement …………………………………………. 149 cc
Type…………………………………………… 4-Stroke OHV Spark Plug OEM Type……………………………………………..
E6RTC Replacement Type………………… NGK BPR5HS or equivalent Gap ……………………………
0.024-0.031 in. (0.6-0.8 mm) Valve Intake Clearance …………….. 0.004-0.006 in.
(0.10-0.15 mm) Exhaust Clearance …………… 0.004-0.006 in. (0.10-0.15 mm)
NOTICE
A technical bulletin regarding valve adjustment procedures is available at
www.championpowerequipment.co.uk
SPECIFICATIONS
Oil Specifications
DO NOT OVERFILL. Type…………………………………….. *See following chart Capacity
………………………………… 16.9 fl. oz. (500 ml)
Recommended Engine Oil Type 10W-30
5W-30
10W-40
5W-30 Full Synthetic
°F -20
0
20 40 60 80 100 120
°C -28.9 -17.8 -6.7 4.4 15.6 26.7 37.8 48.9
Ambient temperature
NOTICE
Temperature will affect engine oil and engine performance. Change the type of
engine oil used based on temperature shown in the “Recommended Engine Oil
Type” table.
Fuel Specifications
Use unleaded petrol with a minimum octane rating of 85 and an ethanol content
of 10% or less by volume. DO NOT USE E15 or E85. DO NOT OVERFILL.
Fuel Capacity …………………………………. 1.2 gal. (4.5 L) Propane (LPG)
Use only an approved LPG cylinder equipped with an OPD (overfilling
prevention device) valve.
Temperature Specifications
Starting Temperature Range (°F/°C) ……….. 5 to 104/-15 to 40
NOTICE
An important message about temperature: Your product is designed and rated for
continuous operation at ambient temperatures up to 104°F (40°C). When needed,
it may be operated at temperatures ranging from 5°F (-15°C) to 122°F (50°C)
for short periods of time. If exposed to temperatures outside this range
during storage, it should be brought back within this range before operation.
In any event, the product must always be operated outdoors, in a well-
ventilated area and away from doors, windows and vents.
31
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Problem Engine hunts or falters.
Cause Engine governor defective. Dirty fuel valve. Carburetor is dirty and running lean. Choke in wrong position.
Overload.
Repeated circuit breaker tripping.
Faulty power cords or device.
Circuit breaker still too hot.
For other issues and technical support:
Technical Support Team Toll Free +44(0)-1942-715-407
support@championpowerequipment.co.uk
TROUBLESHOOTING
Solution Contact the help line. Clean the fuel valve. Contact the help line.
Move EZ Start Dial to the RUN position. Review load and adjust. See
“Connecting Electrical Loads.” Check for damaged, bare or frayed wires.
Replace defective device. Let unit sit for 5 mins.
32
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Figure A Parts Diagram
TROUBLESHOOTING
33
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Figure A Part List
Part Number
1 100010946-0001
2 100715786-0002
3 100137684-0003
4 100715787-0001
5 100158478-0001
6 100765662-0001 7 100714542 8 100714543 9 100712960 10 100099173 11 100098271
12 100157219-0001
13 100157218-0001
14 100011065-0005 15 100157217-0001 16 100157221-0001 17 100160807-0001 18
100759576 19 100011001-0005 20 100778868-0001 21 100714558
22 100091757
23 100081995-0001 24 100775685-0001 25 100714541 26 100000656 27 100714544 28
100032967-0004 29 100000671 30 100766031 31 100011571-0002 32 100005149 33
100011570-0008 34 100011249-0004 35 100010885-0004 36 100010919-0002 37
100765367-0001 38 1ZC7DFB25 39 100005130 40 100011570-0008
Description
Qty.
Screw M4 x 10
5
Cover, Fuel Switch Handle
1
Bolt M4 x 16
1
Fuel Valve Lever
1
Protector Cover, Quick Connector
1
Panel Assembly, See Figure F 1
Block, Swing Arm
1
Swing Arm
1
Switch Block
1
Steel Ball
1
Switch Spring
1
Self-locking Quick Connector, Female
1
Mounting Seat, Self-locking Quick Connector
1
Nut M4
4
Sliding Block, Mounting Seat 1
Spring, Mounting Seat
1
Nut M12
1
Clamp, Fuel Hose
2
Self-tapping Screw ST4.2 x 10 2
Gas Hose
1
Wire Stop Block
1
Circlip, Bearing Holder, Ø1.8 x Ø6
2
Step Bolt
10
Front Panel, Yellow
1
Cable
1
Clip
1
Mounting Plate, Recoil Cord
1
Self-tapping Screw ST4.2 x 16 1
Clip Ø13
1
Fuel Valve, Angle 180°
1
Big Flange Bolt M6 x 14
2
Clamp 1, Ø7.5
1
Big Flange Bolt M6 x 12
6
Flange Bolt M5 x 12
2
Spring Washer Ø5
2
Flat Washer Ø5
2
Inverter, 230V 50Hz
1
Engine
1
Clamp Ø9 x 8
1
Big Flange Bolt M6 x 12
1
Part Number
41 100098636-0001
42 100769795
43 100005135
44 100131884
45 100773243
46 100008887
47 100769796-0002
48 100723548-0002 49 100050562 50 100033079-0005 51 100760570-0009 52 100081994-0001 53 100087972 54 100158130 55 100765680-0001
56 100760674-0002
57 100139138-0003
58 100092444-0010
59 100073150 60 100011264-0008 61 100715460-0001 62 100771326 63 100155004-0001 64 5.1830.022 65 100155005-0001
66 100713140-0009
67 100163606-0001 68 100765371-0001 69 100072710-0001
70 100773242
71 100774951-0002
72 100715007
73 100011570-0009 74 100777648-0001 75 100085794 76 100011000-0002 77 100000121-0003
Description
Qty.
Bolt
6
Fuel Tube, L=295mm
1
Clamp 2, Ø11.5 x 10
1
Tube Sheath, Silicon Resin
1
Fuel Tank Assembly, See Figure E
1
Lock Nut
1
Housing Assembly, Left Handle, Yellow
1
Housing, Left Handle, Yellow 1
Threaded Clamp
8
Screw M5 x 16
4
Side Cover Plate, Left, Black 1
Shaft Locating Bolt
6
Retainer Ring
6
O-ring Seal
1
Rear Panel, Muffler, Black
1
Housing Assembly, Right Handle,Yellow
1
Housing, Right Handle, Yellow 1
Spark Plug Maintenance Plate, Yellow
1
Rubber Washer
1
Flange Bolt M6 x 16
1
Fuel Solenoid Valve Controller 1
Rubber Damper
1
12VDC Battery Charging Cable 1
CO Shutdown Module
1
5VDC USB Adapter
1
Housing Assembly, Right, Black
1
Bolt
4
Rectifier Bridge, Capacitance 1
Rubber Damper
1
Switch Box Base Kit, See Figure G
1
LPG Hose with Regulator
1
Mounting Cover, Gas Pressure Valve
1
Big Flange Bolt M6 x 12, GB16674
4
Service Window
1
Spark Arrester
1
Self-tappling Screw, ST4.2×9.5
1
Spark Plug Socket
1
34
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Figure E Parts Diagram
TROUBLESHOOTING
35
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Figure E Part List
Part Number
Description
Qty.
1 100009020
Fuel Strainer
1
2 100072727-0001
Rubber Pad
2
3 100731679
Fuel Tank, 4.5 L
1
4 100072726-0005
Fuel Tank Cap
1
5 100010831-0001
Flange Bolt M5 x 10
2
6 100714562-0001
Fixed Clamp
1
7 100728784
Fuel Indicator
1
36
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Figure F Parts Diagram
TROUBLESHOOTING
37
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Figure F Part List
Part Number
1 100765674-0002
2 100765674-0001
3 100019997 4 100120180
5 100019758-0002
6 100031552 7 100010885-0003 8 100746006-0001 9 100773345 10 100719040-0001 11
100096063-0001 12 100771601 13 100019782 14 100011421-0003 15 100010886-0004
16 100010910-0003 17 100092320 18 100128826-0001 19 100010919-0002 20
100011419-0001
21 100746006-0002
22 100157215
23 10057719-0001
Description
Qty.
Parallel Port Cover, Square, Black
1
Parallel Port Cover, Square, Red
1
Receptacle
1
Cover, Circuit Breaker
2
16Amp Circuit Breaker, Push Button
1
O-Ring
2
Spring Washer Ø5
1
Parallel Port, Square, Red 1
LED Display Module
1
Screw M2.5 x 18
2
Flange Nut M2.5
2
Wire Harness Assembly 1
Receptacle, 12 VDC
1
Flange Nut M6
1
Spring Washer Ø6
1
Flat Washer Ø6
1
Ground Stud
1
Lock Washer Ø6, Toothed 1
Flat Washer Ø5
1
Nut M5
1
Parallel Port, Square, Black
1
Mounting Plate
1
8Amp Circuit Breaker, Push Button
1
38
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Figure G Parts Diagram
TROUBLESHOOTING
39
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Figure G Part List
Part Number
1 100072715-0001
2 100088546
3 100050562 4 100072711 5 100072994 6 100011452-0010 7 100072712 8 100011570-0008
Description
Qty.
Vibration Mount, Support 4
Housing Assembly, Bottom, Black
1
Threaded Clamp
4
Housing, Bottom, Black 1
Step Nut M6
6
Nut M6
4
Foot, Bottom Housing
4
Big Flange Bolt M6 x 12 4
40
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Figure B Engine Parts Diagram
TROUBLESHOOTING
41
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Figure B Engine Part List
Part Number
1 100011570-0008
2 100097810
3 100088413-0001
4 100158098
5 100031968-0003
6 100157081
7 100158111 8 100158112 9 100005133-0001 10 100158122 11 100002464-0002
12 100774886
13 100751828 14 100158113
15 100011280-0003
16 100011452-0010 17 100773527 18 100090871 19 100774885-0001 20 100098589-0001 21 100158121 22 100005150 23 100010558 24 100760593 25 100004262 26 100725589 27 100003220 28 100722061 29 100717667 30 100731257 31 100157087 32 100719270-0002 33 100031967-0008 34 100158116 35 100072204 36 100158125 37 100158110 38 100157091 39 100033100-0008 40 100084322-0006
Description
Qty.
Big Flange Bolt M6 x 12
9
Spark Plug(E6RTC)
1
Breather Tube
1
Cylinder Head Cover Gasket 1
Big Flange Bolt M6 x 20
4
Cylinder Head Cover Assembly
1
Gasket, Cylinder Cover
1
Inner Cover, Valve Cover
1
Cross Screw M3 x 6
4
Gasket, Cylinder Head Cover 1
Flange Bolt M8 x 60
4
Cylinder Head Assembly See Figure C
1
Gasket, Muffler
1
Exhaust Muffler Assembly 1
Flange Bolt M6 x 75, GB5789
1
Lock Nut M6, Flange
4
Carburetor kit
1
Clamp 1, Ø9.7 x 8
1
Fuel Tube
1
Fuel Hose Jacket
1
Air Filter Hose
1
Clamp 2
1
Dowel Pin Ø10 x 16
2
Push Rod
2
Lifter, Valve
2
Piston Ring Set
1
Circlip
2
Wrist Pin
1
Piston
1
Connecting Rod
1
Crankcase
1
Oil Level Sensor
1
Big Flange Bolt M6 x 16
2
Crankshaft
1
Bearing, 6205E
1
Camshaft
1
Gasket, Crankcase Cover
1
Cover, Crankcase
1
Big Flange Bolt M6 x 25
8
Oil Dipstick Assembly, Black 1
42
Part Number
41 100010549
42 100158680
43 100162210
44 100724647
45 100720769
46 100000656
47 100720770
48 100765358-0001
49 100055591-0007
50 100017644
51 100765368-0001
52 100076844-0002
53 100765369-0001
54 100158114 55 100157090 56 100011462-0002 57 100011571-0002 58 100158103 59 100032967-0003 60 100158099 61 100011004-0003 62 100010886-0004 63 100010920-0002 64 100158107 65 100765357 66 100093250-0005 67 100715178-0002 68 100767171 69 100767172 70 100158177 71 100158179 72 100158178 73 100158176
74 100011274-0005
75 100158097 76 100158096
77 100717807-0002
78 100000672 79 100771388-0001
Description
Qty.
Dowel Pin Ø8 x 12
2
Washer Ø14.2 x 0.5 x Ø21 2
Washer, Ø14.2×Ø21×2
1
Oil Thrower Gear
1
Shroud 1
1
Wire Clip C
2
Shroud 2
1
Trigger
1
Big Flange Bolt M6 x 12
2
Oil Seal Ø25 x Ø41.25 x 6 1
Stator Assembly
1
Big Flange Bolt M6 x 38
3
Rotor Assembly, Permanent Magneto
1
Cooling Fan
1
Pulley, Starter
1
Flange Nut M14 x 1.5
1
Big Flange Bolt M6 x 14
2
Rear Air Guide
1
Cross Screw M4.2 x 16
6
Idle Spring
1
Cross Screw M4.2 x 25
5
Spring Washer Ø6
1
Washer Ø6
1
Front Air Guide
1
Ignition Coil
1
Cross Screw M4.8 x 20
2
Big Flange Bolt M6 x 45
1
Fan Cover Assembly
1
Fan Cover, Black
1
Gasket, Air Filter
1
Air Filter Element
1
Air Filter Cover
1
Bolt
1
Flange Bolt M6 x 45, GB5789
3
Clip Base 1
1
Clip Base 2
1
Recoil Starter Assembly, Black
1
Clip
1
Earth Wire
1
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Figure C Parts Diagram
TROUBLESHOOTING
43
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Figure C Part List
Part Number
Description
Qty.
1 100760595
Rocker Arm Assembly
2
2 100158127
Shaft, Rocker Arm
1
3 100075055
Valve Collet
2
4 100758247
Oil Drip Pan
1
5 100075056
Valve Spring Seat, 148F
2
6 100159357
Spring Valve
2
7 100756934
Cylinder Head
1
8 100051258-0001 Stud Bolt M6 x 82
2
9 100158124
Gasket, Cylinder Head
1
10 100760591
Valve Exhaust
1
11 100010348-0001 Stud Bolt M6 x 87
2
12 100760590
Valve Intake
1
13 100760592
Valve Adjust Cap, Exhaust 2
44
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Figure D Parts Diagram
TROUBLESHOOTING
45
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Figure D Part List
Part Number
Description
Qty.
1 100158108
Gasket, Insulator
1
2 100158118
Insulator, Carburetor
1
3 100158117
Gasket, Carburetor
1
4 100733457
Carburetor
1
5 100061512
Stepper Motor
1
6 100131960
Fuel Bowl O-Ring
1
100005759 7
100005736
Main Jet Standard (63)
1
Main Jet Standard (61)
/
8 100006037
Fuel Bowl Mounting Bolt Gasket
1
9 100131964
Fuel Bowl Mounting Bolt
1
10 100031942-0002 Big Flange Bolt M3 x 6
2
46
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
Wiring Diagram
Main winding Inverter Unit winding
Ignition winding
CO winding DC winding Motor section
Stepper motor CW
Yellow Blue Orange Pink
Brown Blue
16A,C.B Brown
Parallel Terminal
AC socket
Blue Yellow/Green
Red Red Red White White
Inverter Module Yellow/Green
Yellow/Green Brown
Black/White
White Violet Orange Black/Red
RESET BUTTON
BUTTON
Black Red
Orange White
Orange
Black
Blue
Controller
CO Alarm
Pulser coil Oil level switch Spark plug Ignition coil
Violet Violet Blue
Fuse,15A
Blue Power section
Rectifier Bridge Red
Black
Red Blue/White Black/White Blue Black Green
LED Display Module OIL
Brown
CO CO
White
Engine Stop Microswitch Black
Black Violet Violet
8A,C.B Red
Black Panel section
12V/8.3A
-+
DC socket
47
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
TROUBLESHOOTING
TROUBLESHOOTING
Problem Engine will not start. Engine starts but runs roughly.
Engine shuts down during operation.
Cause No fuel. Faulty spark plug.
Low oil level.
Spark plug wire loose. Fuel valve is closed. EZ Start dial OFF. Old fuel or
water in fuel. Flooded with fuel. CO Shield® module has been removed or
tampered with. Choke in the wrong position. Dirty air filter. Dirty fuel
valve. Clogged spark arrestor. Out of fuel.
Low oil level.
Solution Add fuel. Clean and adjust spark plug or replace. Fill crankcase to
the proper level. Place generator on a flat, level surface. Attach wire to
spark plug. Open fuel valve. Turn EZ Start dial ON. Drain fuel and replace
with fresh fuel. Let unit stand for 10 mins.
Re-install module or contact technical support.
Move EZ Start Dial to the RUN position. Clean or replace air filter. Clean the
fuel valve. Clean spark arrestor. Fill fuel tank. Fill crankcase to the proper
level. Place generator on a flat, level surface. Move generator to an open,
outdoor area. Point exhaust away from people and buildings. Move to fresh air
and get medical help if sick, dizzy, or weak.
If equipped, when CO Shield® shutoffs occur due to accumulating carbon
monoxide (CO) and if the red LED light blinks on the panel.
If equipped, when CO Shield® shutoffs occur due to system fault and if the
yellow LED light blinks on the panel. Clogged spark arrestor.
Make sure there are no objects creating obstructions within 5 feet of the
generator. Obstructions in the vicinity of the generator may trap carbon
monoxide emissions near the generator and cause the engine to shutoff.
If the generator’s exhaust is facing into the wind, the exhaust may be blown
back into the generator’s operating area, creating an accumulation of CO
emissions and triggering an engine shutoff. To avoid an engine shutoff, turn
the generator 45° in either direction to allow the exhaust emissions to blow
away from the generator. If engine shutoff events continue, readjust and align
the exhaust with the wind direction to blow away from the generator.
Start by confirming yellow LED light blinks when/ if generator shuts off. If
CO Shield continues to sense the fault and shuts off, contact technical
support.
Clean spark arrestor.
48
93001i-DF-UK – 3000W DUAL FUEL INVERTER GENERATOR
TROUBLESHOOTING
Problem
Engine starts and shuts off right away.
Both CO Shield® LEDs not blinking 10 times upon start up. Generator cannot
supply enough power or overheating. Engine is running but no AC output.
Cause
If equipped, when CO Shield® shutoffs occur due to accumulating carbon
monoxide (CO) and if the red LED light blinks on the panel.
If equipped, when CO Shield® shutoffs occur due to system fault and if the
yellow LED light blinks on the panel. Starting the generator within 1 minute
after being manually shutoff, not a CO shutoff event. Generator is overloaded.
Dirty air filter. Choke in wrong position. Poor cord connection. Circuit
breaker is open. Faulty brush assembly. Loose wiring. AC Overload: Button
illuminated red Other.
Solution
Move generator to an open, outdoor area. Point exhaust away from people and
buildings. Move to fresh air and get medical help if sick, dizzy, or weak.
Make sure there are no objects creating obstructions within 5 feet of the
generator. Obstructions in the vicinity of the generator may trap carbon
monoxide emissions near the generator and cause the engine to shutoff.
If the generator’s exhaust is facing into the wind, the exhaust may be blown
back into the generator’s operating area, creating an accumulation of CO
emissions and triggering an engine shutoff. To avoid an engine shutoff, turn
the generator 45° in either direction to allow the exhaust emissions to blow
away from the generator. If engine shutoff events continue, readjust and align
the exhaust with the wind direction to blow away from the generator.
Start by confirming yellow LED light blinks when/ if generator shuts off. If
CO Shield® continues to sense the fault and shuts off, contact technical
support.
Wait 1 minute before trying to restart the generator. The LEDs should then
blink ten (10) times.
Review load and adjust. See “Connecting Electrical Loads.”
Clean or replace air filter.
Move EZ Start Dial to the RUN position.
Check all connections.
Reset circuit breaker. Check all circuit breakers.
Replace brush assembly (Service Center).
Inspect and tighten wiring connections.
Reduce AC load and press Overload Reset Button until illuminated green.
Contact the help line.
49
WARRANTY*
CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY
Warranty Qualifications
To register your product for warranty and FREE lifetime call center technical
support please visit: https://www.championpowerequipment.co.uk To complete
registration you will need to include a copy of the purchase receipt as proof
of original purchase. Proof of purchase is required for warranty service.
Please register within ten (10) days from date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and electrical
components will be free of defects in material and workmanship for a period of
three (3) years for domestic usage and One (1) Year for commercial and
industrial use. Transportation charges on product submitted for repair or
replacement under this warranty are the sole responsibility of the purchaser.
This warranty only applies to the original purchaser and is not transferable.
For full T&C’s please visit www.championpowerequipment.co.uk.
Do Not Return The Unit To The Place Of Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone
or e-mail. If the problem is not corrected by this method, CPE will, at its
option, authorize evaluation, repair or replacement of the defective part or
component at a CPE Service Center. CPE will provide you with a case number for
warranty service. Please keep it for future reference. Repairs or replacements
without prior authorization, or at an unauthorized repair facility, will not
be covered by this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment: Normal Wear
Products with mechanical and electrical components need periodic parts and
service to perform well. This warranty does not cover repair when normal use
has exhausted the life of a part or the equipment as a whole. Installation,
Use and Maintenance This warranty will not apply to parts and/or labor if the
product is deemed to have been misused, neglected, involved in an accident,
abused, loaded beyond the product’s limits, modified, installed improperly or
connected incorrectly to any electrical component. Normal maintenance is not
covered by this warranty and is not
required to be performed at a facility or by a person authorized by CPE.
Other Exclusions
This warranty excludes: Cosmetic defects such as paint, decals, etc.
Wear items such as filter elements, o-rings, etc,piston rings.
Accessory parts such as starting batteries, and storage covers.
Failures due to acts of God and other force majeure events beyond the
manufacturer’s control.
Problems caused by parts that are not original Champion Power Equipment
parts.
When applicable, this warranty does not apply to products used for prime power
in place of a utility or city power.
Limits of Implied Warranty and Consequential Damage
Champion Power Equipment disclaims any obligation to cover any loss of time,
use of this product, freight, or any incidental or consequential claim by
anyone from using this product. THIS WARRANTY AND THE ATTACHED U.S. EPA and/or
CARB EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE) ARE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. A unit provided as an exchange will be
subject to the warranty of the original unit. The length of the warranty
governing the exchanged unit will remain calculated by reference to the
purchase date of the original unit. This warranty gives you certain legal
rights which may change from state to state or province to province. Your
state or province may also have other rights you may be entitled to that are
not listed within this warranty.
Contact Information
Winch Solutions ltd Unit 17-18 Bradley Trading Estate Standish WN6 0XQ / UK
www.championpowerequipment.co.uk support@cpeeurope.co.uk
References
- Champion Power Equipment
- Champion Power Equipment
- Take Your Generator Outside
- Champion Power Equipment