WESTIN 57-924075 Max Winch Tray Instruction Manual

: June 13, 2024
: Westin

Table of Contents

WESTIN 57-924075 Max Winch Tray
Product Information
Product Usage Instructions
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

WESTIN 57-924075 Max Winch Tray

Product Information

The Max Winch Tray is designed for the Nissan Frontier 2022. It is a kit with the part number 57-924075 and 46-24075. The kit includes various components such as the winch tray, mounting brackets, support brackets, spacer plates, bolts, washers, nuts, and other hardware. The product is manufactured by Westin Automotive Products, Inc.

Tools Needed

19MM socket
17MM socket
Ratchet
Torque wrench
Allen wrench

Important Note
Anti-seize lubricant must be used on all stainless steel fasteners to prevent thread damage and galling.

Contact Information
For additional installation assistance, please call Customer Service at 800-793-7846 or visit the website www.westinautomotive.com

Product Usage Instructions

Remove all contents from the box and ensure that all parts listed are present and free from damage. Carefully read and understand all instructions before proceeding with the installation.
Starting from the bottom of the vehicle’s front bumper, remove the plastic clips and OEM hardware. Refer to Figure 1 & 2 for reference.
In the inner wheel well of the vehicle, locate and remove the two plastic retaining clips shown in Figure 3.
Carefully pry on the retaining clips along the top of the fascia trim of the vehicle to remove the fascia trim. Note: The plastic retainers need to be removed carefully to reinstall the fascia trim. Refer to Figure 4 & 5 for guidance.

Please follow the remaining installation instructions provided in the user manual for complete installation of the Max Winch Tray on your Nissan Frontier 2022.

CONTENT

ITEM| QUANTITY| DESCRIPTION| TOOLS NEEDED
1| 1| WINCH TRAY| 19MM SOCKET
2,3| 2| MOUNTING BRACKET, DRIVER (2) AND PASSENGER (3)| 17MM SOCKET
4,5| 2| SUPPORT BRACKET, DRIVER (4) AND PASSENGER (5)| RATCHET
6| 2| SPACER PLATE| TORQUE WRENCH
7| 4| M12-1.25 HEX HEAD BOLT (YELLOW ZINC)| ALLEN WRENCH
8| 8| M12 SPLIT LOCK WASHER (YELLOW ZINC)|
9| 8| M12 FLAT WASHER (YELLOW ZINC)|
10| 2| M12-1.75 HEX HEAD BOLT (YELLOW ZINC)|
11| 2| M10 HEX HEAD BOLT (YELLOW ZINC)|
12| 2| M10 SPLIT LOCK WASHER (YELLOW ZINC)|
13| 2| M10 FLAT WASHER (YELLOW ZINC)|
14| 2| M10 SERRATED FLANGE HEX NUT (YELLOW ZINC)|
15| 2| M12 HEX NUT (YELLOW ZINC)|
16| 2| M12 BOLT PLATE|
17| 2| M12 PLASTIC RETAINER SQUARE|
18| 6| M12 HEX HEAD BOLT (BLACK ZINC)|
19| 6| M12 FLAT WASHER (BLACK ZINC)|
20| 6| M12 SPLIT LOCK WASHER (BLACK ZINC)|
21| 6| M12 HEX NUT (BLACK ZINC)|
22| 4| M12 BUTTON HEAD BOLT (BLACK ZINC)|
23| 4| M12 BELLEVILLE WASHER (BLACK ZINC)|
24| 4| M12 SERRATED FLANGE NUT (BLACK ZINC)|
ANTI-SEIZE LUBRICANT MUST BE USED ON ALL STAINLESS STEEL FASTENERS TO PREVENT THREAD DAMAGE AND GALLING

Thank you for choosing Westin products for additional installation assistance please call Customer Service 800-793-7846
www.westinautomotive.com

$WESTIN -57-924075 -Max -Winch -Tray -FIG $1$$

PROCEDURE

Remove contents from box, verify if all parts listed are present and free from damage. Carefully read and understand all instructions before attempting installation. Failure to identify damage before installation could lead to a rejection of any claim.
Starting on the bottom of the vehicle’s front bumper, remove the plastic clips and OEM hardware. $WESTIN -57-924075 -Max -Winch -Tray -FIG $2$$
$WESTIN -57-924075 -Max -Winch -Tray -FIG $3$$
Locate a nd remove the two plastic retaining clips in the inner wheel well of the vehicle as shown in Figure 3. $WESTIN -57-924075 -Max -Winch -Tray -FIG $4$$
Start to carefully pry on the retaining clips shown
along the top of the fascia trim of the vehicle in order to remove the fascia trim.
Note: The plastic retainers need to be removed carefully in order to be able to reinstall the fascia trim.
Using the supplied M12-1.25 bolts (item 7), M12 split lock washers (item 8), and M12 Flat Washers (item 9), loosely attach the driver side mounting bracket (item 2) to the frame tow hook mounting locations on the under side of the frame. $WESTIN -57-924075 -Max -Winch -Tray -FIG $7$$ Note: Ensure that the fine thread M12 hardware is used.
Attach the driver side support bracket (item 4). $WESTIN -57-924075 -Max -Winch -Tray -FIG $8$$
Note: Ensure that the course thread M12 hardware is used.
Using the support bracket as a template, mark a location to drill a 1/2” hole in the aluminum crash bar.
Remove the support bracket.
Drill a 1/2” hole in the location marked in Step 7.
Loosely attach the support bracket using the same hardware from Step 6.
Use a M12 fish wire to pull a M12 bolt plate through the aluminum crash bar and use a M12 plastic retainer square to hold it in place.
Loosely install the remaining M12 hardware (items 9,8, and 15).
Repeat Steps 5-12 on passenger side of the vehicle to install the passenger side mounting bracket (item 3) and the passenger side support bracket (item 5).
Adjust the support brackets so that distance between the inner surfaces is approximately 34.3 inches. $WESTIN -57-924075 -Max -Winch -Tray -FIG $12$$
Tighten and torque the support bracket M10 hardware to 25-28 ft-lbs, and the M12 hardware to 50-55 ft-lbs.
Reinstall the front bumper fascia using the OEM hardware. Trim fascia as needed.
Place the winch tray on top of the mount brackets and loosely attach using the M12 hardware.
Install winch at this time per manufacturer’s installation instructions.
Note: It may be very difficult to install the winch after the Grille Guard has been installed.
For Installations without a Grille Guard: Continue Using these Instructions
For Installations with a Grille Guard: Stop Here and Use the Winch Mount Modular Grille Guard Instructions (P# 75-57924075A)
Loosely attach the support brackets to the winch tray placing a spacer plate (item 6) between each support bracket and the winch t ray. $WESTIN -57-924075 -Max -Winch -Tray -FIG $15$$
Adjust the winch tray as needed.
Tighten and torque the hardware as specified: M10 hardware to 35-38 ft.-lbs. and M12 hardware to 58-60 ft-lbs.

$WESTIN -57-924075 -Max -Winch -Tray -FIG $16$$

WARNING
Failure to follow these instructions could lead to death, personal injury, and / or property damage. Failure to follow these instructions could lead to death, personal injury, and / or property damage.

FASTENERS: All Westin supplied fasteners must be utilized and installed in accordance with the installation instructions and apply torque to the specifications as defined. DOUBLE CHECK ALL FASTENERS BEFORE INITIAL USE, AND PERIODICALLY IN THE FUTURE TO ENSURE PROPER FUNCTION AND SAFETY.

DRILLING:
Most Westin products do not require drilling for installation. If drilling is defined as required, use caution when drilling a vehicle. FAILURE TO REVIEW AN AREA TO BE DRILLED MAY RESULT IN PERSONAL INJURY AND/OR INJURY TO OTHERS AS WELL AS VEHICLE DAMAGE.

EYE PROTECTION:
ALWAYS WEAR SAFETY GLASSES OR GOGGLES DURING THE INSTALLATION PROCESS TO AVOID PERSONAL INJURY.

MAXIMUM TOWING/CARRYING CAPACITY: (if applicable)
The Westin Receiver Hitches will have a visible tow rating label affixed directly on the product. User should never exceed the vehicle manufacturers maximum tow and weight rating regardless of the capacity of the hitch. FAILURE TO FOLLOW THESE GUIDELINES WILL VOID THE WESTIN WARRANTY AND MAY RESULT IN PERSONAL INJURY AND/OR INJURY TO OTHERS AS WELL AS VEHICLE DAMAGE.

FOR CALIFORNIA RESIDENTS ONLY-PROP 65 WARNING:
Some products may contain chemicals such as DEHP, which can cause cancer, birth defects or other reproductive harm. For more info go to www.p65warnings.ca.gov
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773