Taco Comfort Solutions 102-067 Timer and Aquastat User Guide

June 13, 2024
Taco Comfort Solutions

Taco Comfort Solutions 102-067 Timer and Aquastat

Application

The Taco Clock Timer/Temperature Aquastat combination is designed to cycle the circulator during peak demand periods. The Analog Timer (No. 265-1) is adjustable to 15 minute intervals within a 24 hour time frame. The Digital Timer (No. 265-3) can be programmed for 7 day operation. The Temperature Aquastat (No. 563-2) automatically switches the circulator ON at 95ºF and OFF at 115ºF. The two can be used in combination, or they can be used separately. When the Clock Timer/Temperature Aquastat are used together, the Timer switches ON sending power to the unit. The Temperature Aquastat measures the temperature, and cycles the circulator as long as the Timer is switched to the ON mode.
If used separately, the Clock Timer operates the circulator during the chosen number of ON/OFF intervals. When using only the Temperature Aquastat, the circulator cycles intermittently to maintain a temperature between 95ºF and 115ºF. The Clock Timer and Temperature Aquastat are easy to retrofit to any “00” Series Circulator. The user-friendly 24 hour analog clock has an hour hand, raised minute hand for ease of adjustment, two directional arrows, and AM/PM time settings. Our easy to program digital timer provides maximum convenience, comfort and energy savings. The Clock Timer can be mounted in any direction by just attaching it to the capacitor box electrical connection hole.

Installation

FOLLOW ALL INSTRUCTIONS IN THE SEQUENCE THAT THEY APPEAR.

Analog Timer Installation Instructions:

  1. Disconnect the electrical supply. Remove circulator terminal box screw and cover.
  2. Loosen Timer box cover screw and remove cover.
  3. Assemble the back portion of the Timer to the “00” terminal box as shown in the Timer installation diagram (006 circulator pictured). Make sure that the protruding tang on the back of the Timer box fits under the circulator’s terminal box base. Adjust until the two terminal box openings are aligned.
  4. Secure the locknuts. Feed the yellow and white circulator lead wires into the Timer through the bushing. Reassemble circulator terminal box cover and secure with the screw.
  5. See electrical hook-up for Timer wiring.

Aquastat Installation Instructions:

  1. Disconnect the electrical supply. Securely fasten the Aquastat clip to 3⁄4″ pipe or to the circulator casing for 1⁄2″ pipe applications. The Aquastat must be properly fastened to insure a good reading.
  2. See electrical hook-up for Aquastat wiring.

Electrical Hook-Up:

  1. All electrical work must be performed by an electrician in accordance with the latest edition of the National Electrical Codes and Local Codes and Regulations.
  2. Verify that the voltage, phase and frequency are correct for the Circulator, Timer and Aquastat prior to connection.
  3. Follow the appropriate wiring diagram

Analog Timer Programming:

  1. Set the clock to the exact time of day using the clock face minute hand. Pay special attention to the corresponding AM and PM settings.
  2. Supply power. Test circulator by pushing Timer lever into the manual position.
  3. Set the desired ON/OFF times in 15 minute intervals. Push trippers away from clock face for ON operation, and leave trippers toward the clock face for OFF operation.

Programming Modes:

  1. Up = On, Constant circulation I
  2. Middle = Automatic operation ****
  3. Down = Off O

Digital 7-Day Programmable Timer:

The Plumb n’ Plug digital timer features a large LCD display and unique “circular programming” with large keys for easy setting and adjustments. A 100-hour capacitor backup retains program memory during power outages.
Note: Although the Plumb n’ Plug digital timer contains some degree of spike and electrical noise protection, as with all electronic devices, these units can be affected by electrical noise. It is recommended that they be powered from a voltage source that has no switching devices or inductive loads connected.

Digital Timer Technical Data:

  • Channels: 1
  • Programs: 20
  • Daylight time changeover: Manual
  • Manual 3-way override: On-Auto-Off
  • Shortest switching time: 1 minute
  • Reserve carryover: 100 hrs.
  • Input voltage: 120 VAC
  • Switching Output: SPDT relay
  • Switch ratings: 500 W @ 125 VAC
  • Input draw: 4 VA
  • Input frequency: 50 or 60 Hz
  • Wiring connections: 1⁄4″ quick connect
  • Ambient temperature: -20°F to 140°F (-28°C to 60°C)
  • UL and Canadian UL recognized: File E83486

Keypad Description

  • ****Setting the Time/Automatic Run Mode

  • Prog. Program Mode

  • **Res.*** Reset: Clears all programs and time

  • ****Select ON or OFF in Prog. Mode, Manual Override in Run Mode

  • **±1h*** Manual Daylight Change Key

  • h Setting the Hour (12:– AM)

  • m Setting the Minute (12:01 AM)

  • Day Set Day(s) for time and programs (Mon = 1, Tues = 2, . . . Sun = 7)

  • Recessed keys; use a pen point to press

LCD Display Elements:
The LCD incorporates a number of different elements to display various data and information.

Programs

The PNP digital timer will accept up to 20 programs. A program consists of:

  1. An ON or OFF command
  2. Time of day (Hour and Minute)
  3. Single day or multiple days

A program is required for each ON event, and a program is required for each OFF event.
IMPORTANT: BEFORE PROCEEDING WITH SETTING THE TIME AND PROGRAMMING THE UNIT, PRESS THE RESET KEY TO CLEAR ALL DATA FROM MEMORY.

Selecting AM/PM or Military Time:
After pressing reset, the display may show AM (right). The numbered day symbols will be flashing on and off. If the display does not show AM, it is in military time mode (24:00 hr.). To change to AM/PM mode, press and hold the h key and press the ±1h key once. AM will appear in display. If display is in AM mode and military mode is desired, press and hold the h key, press the ±1h key once.

Setting the Time:
NOTE: If the h and m keys are held down longer than 2 seconds, the numbers will advance rapidly. Press and hold the ****key during the following: (If Daylight Savings Time is in effect, press ±1h first.)

  1. Press h to advance to the current hour (while holding down the ****key).
  2. Press m to advance to the current minute (while holding down the ****key).
  3. Press Day repeatedly to advance to current day (while holding down the **key). (Mon = 1, Tues = 2, . . . Sun = 7)
    NOTE:** If the days are flashing, it indicates the day of the week was not set when setting the time. The timer cannot be programmed unless the day of the week is entered.

Manual Daylight Time Changeover:
Each year, in the Spring, press ±1h to advance the time an hour. In the Fall, press ±1h to set back an hour.

Programming 24 Hour or 7 Day Schedules:
Note: It is helpful to write out the program schedules before beginning. See last page.
IMPORTANT: THE CURRENT TIME OF DAY AND DAY OF WEEK MUST BE SET PRIOR TO PROGRAMMING. SEE “SETTING THE TIME”.

EXAMPLE

  • Program 1: ON at 7:00 AM Monday thru Friday
  • Program 2: OFF at 8:00 AM Monday thru Friday
  • Program 3: ON at 8:00 AM Saturday and Sunday
  • Program 4: OFF at 9:00 AM Saturday and Sunday

Four programs need to be entered.
Press Prog. key only once. Display shows:

Program additional settings as desired (maximum of 10 ON/OFF programs). When all programs are complete, press **key to enter Run Mode.
IMPORTANT: IF AN “ON” TIME WAS PROGRAMMED THAT IS EARLIER IN THE DAY THAN THE CURRENT TIME, PRESS **ONCE TO TURN THE TIMER “ON”. (IT DOES NOT “LOOK BACK” TO DETERMINE IF IT SHOULD BE ON OR OFF AFTER PROGRAMMING.)
NOTE: If 24 hour time control (same schedule every day of the week) is desired, ignore Day key.
If an ON or OFF symbol is not entered, the ON symbol will flash, and program will not be accepted.

Day Key Selections:

Reviewing Programs:
To review the programs at any time, press Prog. key. Programs will appear in the order they were entered with repeated presses of the Prog. key. After all programs have been reviewed, the blank display will appear to allow entering another program. Another press of the Prog. key will display the number of free programs available, such as Fr 16 if 4 programs have been entered.

Manual Override:

  • TEMPORARY: While in the Run Mode,
    • Pressing the key once will reverse the output; ON to OFF or OFF to ON. The symbol appears in the display to indicate a temporary override. At the next scheduled switching time, automatic control resumes, eliminating the override.
  • CONTINUOUS: While in the Run Mode,
    • Pressing the key twice will turn the output to ON permanently. symbol appears in display.
    • Pressing the key three times will turn the output OFF permanently. symbol appears in display.
    • To terminate a continuous override, press the key until appears in the display.

Changing a Program:
Select the program to be changed with the Prog. key. A new set of days may be selected with the Day key just as in initial programming. Hour and minute can be changed with the h and m keys. Press Prog. ****or key to store the new program.

Deleting a Program:
To delete only one or a few programs:

  • Press Prog. key until the desired program is displayed.
  • Press m key to :59 and press once more to blank out.
  • Press h key to 11PM and press once more to blank out.
  • Press ****key, display will flash for several seconds and then enter the Run Mode.
    Using the reset key will delete ALL programs, the time of day, and day of the week.

Troubleshooting

  • PROBLEM: Days are flashing, pressing any key does nothing except **key turns output On and OFF.
    SOLUTION:** Time of Day and Day of Week have not been set. See “Setting the Time”. A second, but very unlikely cause of loss of program, is a power failure with the backup capacitor low or dead. Check by disconnecting power and monitoring how long the capacitor keeps the time of day in the display. Typically, the capacitor will maintain the time and programs for 4 days, but not more than 5 days.

  • PROBLEM: Time of day was set while holding the key down, but days are still flashing.
    SOLUTION: Current day of week was not set while holding down the ****key. See “Setting the Time”.

  • PROBLEM: It is 10 AM and an ON program for 8 AM was entered, but the output is not ON. Display shows the and symbols.
    SOLUTION: After programming, the timer does not “look back” to determine if it should be ON. Press the key (temporary override) to turn the output ON; ****appears in display. The timer will assume automatic operation at the next programmed event.

  • PROBLEM: A program for 8 AM Monday thru Friday was entered, but it will not accept it and **is flashing.
    SOLUTION: The ON **or OFF ****was not entered as part of the program. On or OFF must be selected.

PNP Digital Timer Program Schedules (Example)

Program ON/OFF h m Day(s)
1 On 7 AM 00 Mon., Tue., Wed., Thurs., Fri.
2 Off 8 AM 00 Mon., Tue., Wed., Thurs., Fri.
3 On 8 AM 00 Saturday and Sunday
4 Off 9 AM 00 Saturday and Sunday

Taco , Inc., 1160 Cranston Street, Cranston, RI 02920 | Tel: 401-942-8000 | FAX: 401-942-2360
Taco (Canada), Ltd., 8450 Lawson Road, Suite #3, Milton, Ontario L9T 0J8 | Tel: 905-564-9422 FAX: 905-564-9436
Visit our web site: www.TacoComfort.com
Printed in USA | ©2015 Taco, Inc.

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