ALEMITE 9911-HA1 High Pressure Portable Pump User Guide

June 13, 2024
ALEMITE

9911-HA1
9911-HB1
9911-HC1
Service Guide
High-Pressure Portable Pump

Description

The major components of the high-pressure portable
pump assembly in the 9911-H model series consist of a(n):

  • air-operated motor
  • double-acting reciprocating pump tube with bung adapter
  • control valve assembly, z-swivel, and delivery hose
  • cover with bung fitting
  • handle assembly and bushing (model 9911-HA1 only)
  • follower plate

Pump Assembly
The high-pressure (50:1 ratio) pump included with the assembly is designed to deliver a range of greases [up to NLGI # 3] and operate directly from their original containers.
Models 9911-HA1, 9911-HB1 and 9911-HC1
Each pump model includes a pump assembly that has a tube length to accommodate different size containers. See Figure 1.
NOTE: Model 9911-HA1 contains a handle assembly and is designed to be transported by hand.
Models 9911-HB1 and 9911-HC1 are designed to be utilized with model 338958 two-wheel hand truck (not included).

Specifications

IMPORTANT: For detailed information on the pump tube (including specifications and performance data) refer to SER 9911-1/9950-1.
For information on the motor, please refer to SER 339413.ALEMITE 9911-HA1
High Pressure Portable Pump - Description

Pump Model Container Size in kg Cover with Handle and Bushing
9911-HA1 12.5 Included
9911-HB1 20 Not Included
9911-HC1 50

Figure 1 High-Pressure Portable Pump
Model 9911-H1 Series – Model 9911-HA1 Shown

ALEMITE 9911-HA1 High Pressure Portable Pump -
designed Figure 2 High-Pressure Portable Pump Models 9911-H1 Series – Exploded View

Item No.| Part No.| Description| Qty| Model| Notes| Numeric Order Part # (Item #)
---|---|---|---|---|---|---
IVH-II66| 111H-1166| IDH-1166
1| 9950-I| Pump Assembly| 1| | | | | See SER
9911-119950-1| 6320-3 (17)
9950-I (I)
9950-B1 (I)
9950-CI (I)
44734 (2)
48018 (8)
B52752 (18)
77009 (II)
79029 (12)
170561 (10)
172207-2 (13)
315943 (14)
317875-7 (3)
321678 (16)
321696 (15)
326750 (4)
338981 (7)
338982 (7)
338983 (5)
338991 (9)
338992 (9)
338993 (9)
339118 (6)
9950-BI| Pump Assembly| 1| | | |
9950-C1| Pump Assembly| I| | | |
2| 44734| Adapter, 112 ” -27 x 3/8 ” NPTF (m)| I| All| |
3| 317875-7| Hose Assembly, Material| I| |
4| 326750| Adapter, Bung, 2 ” NF’TF (m)| 1| |
5| 338983| Cover Assembly| I| | | | | Includes item 6
6| | Screw, Thumb, 1/4 ” -28 x 1.63 “| 3| | | | |
7| 338981| Cover Assembly| 1| | | | | Includes item 8
338982| Cover Assembly| I| | | |
8| 48018| Screw, Thumb, 1/4 ” -28 x 0.88 “| 3| | | | |
9| 338991| Plate Assembly, Follower| 1| | | | |
338992| Plate Assembly, Follower| I| | | | |
338993| Plate Assembly, Follower| I| | | | |
10| | Screw, 1/4 ” -20 x 5/16 “| 1| | | | |
11| | Washer, Internal Tooth Lock, 1/4 “| I| | | | |
12| | Nut, 5/16 ” -18| 4| | | | |
13| | Washer, Lock, 5/16 “| 2| | | | |
14| 315943| Bushing| 1| | | | |
15| | Handle| I| | | | |
16| | Grip (Rubber)| I| | | | |
17| 6320-3| Valve Assembly, High-Pressure| I| A11| | See SER 6320-3
18| 52752| Z-Swivel Assembly, High-Pressure| I| | See SER B52750
Legend:
Part numbers left

Repair Kits

Part No. Kit Symbol Description
393607 Kit, Handle

Assembly

NOTE: Refer to Figure 2 for component identification on all assembly procedures.
CAUTION Select a clean environment for all assembly procedures. Prevent contamination from foreign material.
Damage to components can occur.
Pump Assembly
IMPORTANT: Make sure to remove the protective cover from the inlet of Pump Assembly (1).

  1. Screw Bung Adapter (4) into Cover (5).

  2. Install Pump Assembly (1) into the Bung Adapte• Do not tighten the Bung Adapter at this time.
    Cover Assembly
    NOTE: The following procedures are applicable to model 9911-HA1 only.

  3. Install Grip (16) onto Handle (15).

  4. Screw Nut (12) onto each end of the Handle.

  5. Install the ends of the Handle into the Cover.

  6. Install Lock Washer (13) and additional Nut (12) onto each end of the Handle.
    ♦ Tighten the Nuts securely.
    ♦Follower Plate Assembly

  7. Place Follower Plate (9) onto the top of the product.
    ♦ With a wobbling motion, eliminate any air that may be trapped underneath the Follower Plate. Force the product through the hole in the center of the Plate.

  8.  Guide the Pump and Cover Assembly into the Follower Plate and fit the Cover onto the container.
    ♦ Allow the Pump to descend to the bottom of the container.

  9. Secure the Cover to the container with Thumb Screws (8).

  10. Adjust the Pump upward approximately 1/4 ” (7 mm) from the bottom of the container.
    ♦  Make sure the pump is oriented properly.

  11. Tighten the screw on the Bung Adapter securely.
    Control Valve and Material Hose
    IMPORTANT: Do not apply thread sealant to the first two (2) threads of any connection.
    ♦ Contamination can occur.

  12. Screw the large diameter end of Adapter (2) [with thread sealant] into the outlet of the Pump Assembly.
    ♦ Tighten securely.

  13. Screw either end of Material Hose (3) into the Adapter.
    ♦  Tighten securely.

  14. Screw the 1/2 ” -27 end of Z-Swivel (18) [with thread sealant] into the Material Hose.
    ♦ Tighten securely.

  15. Screw the opposite end of the Z-Swivel [with thread sealant] into Control Valve (17).
    ♦ Tighten securely.

  16. Test/Prime the Pump assembly.
    ♦ Refer to Service Guide SER 9911-1/9950-1 for details.

Changes Since Last Printing
Changed Bung Adapter from 326750-F1 to 326750

Alemite Corporation
PO Box 473515, Charlotte, North Carolina 28247-3515
www.alemite.com
©Copyright 2002 by Alemite Corporation
This document contains confidential information that is the property of Alemite Corporation and is not to be copied, used, or disclosed to others without express written permission. https://manual-hub.com/
Revision (8-02)
Alemite Corporation

Documents / Resources

| ALEMITE 9911-HA1 High Pressure Portable Pump [pdf] User Guide
9911-HA1, 9911-HB1, 9911-HC1, 9911-HA1 High Pressure Portable Pump, High Pressure Portable Pump, Pressure Portable Pump, Portable Pump, Pump
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References

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