GOOD YEAR 18123522G Digital Oil Control Valve Instruction Manual

GOOD YEAR 18123522G Digital Oil Control Valve

Product Information

The Digital Oil Control Valve is a professional-grade equipment designed for handling oil and controlling its flow rate. It is intended for use in industrial applications and comes with various safety features to ensure safe operation. The valve is equipped
with a digital display for accurate monitoring and control of oil flow. It has a maximum working pressure of 1500psi (10Mpa, 100bar) and can handle a wide range of operating temperatures.

Technical Details:

• Item No.: [Insert Item Number]
• Inlet: [Specify Inlet Configuration]
• Flow Rate: [Specify Flow Rate]
• Operating Pressure Range: [Specify Operating Pressure Range]
• Max Operation Temperature: [Specify Max Operation Temperature]
• Accuracy: [Specify Accuracy]
• Battery: [Specify Battery Type]

Safety Precautions:

• Read and understand all safety instructions and warnings provided in the instruction manual.
• Keep the work area clean and dry to avoid potential injuries.
• Ensure that children do not have access to the work area or handle the product.
• Use the valve only for its intended purpose and do not modify it.
• Regularly inspect the valve for any damaged or worn parts and replace them immediately.
• Maintain proper footing and balance while operating the valve to prevent accidents.
• Avoid using the equipment when tired, under the influence of drugs, alcohol, or medication.
• Comply with all local, state, and national fire, electrical, and safety regulations.

Installation:

1. Refer to the instruction manual for specific installation guidelines.
2. Ensure that the work area is suitable and meets the safety requirements.
3. Connect the valve to the appropriate inlet configuration.
4. Securely fasten all connections to prevent leaks.
5. Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces.

Operation:

1. Ensure that the valve is properly installed and all connections are secure.
2. Turn on the valve using the designated power source or battery.
3. Set the desired flow rate and operating pressure using the digital display.
4. Monitor the oil flow and pressure throughout the operation.
5. If any issues or abnormalities occur, stop using the valve and refer to the troubleshooting section of the instruction manual.
6. After use, turn off the valve and properly store it in a safe and dry location.

Note: This is a summary of the user manual. For detailed instructions and additional information, please refer to the complete user manual provided with the product.

WARNING:

• Read carefully and understand all INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
• Save these instructions in a safe place and on hand so that they can be read when required.
• Keep these instructions to assist in future servicing.

GENERAL SAFETY REGULATIONS

WARNING: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur. It must be understood by the operator that common sense and caution are factors that cannot be built into this product, but must be supplied by the operator.

1. Keep the work area clean and dry. Damp or wet work areas can result in injury.
2. Keep children away from work area. Do not allow children to handle this product.
3. Use the right tool for the job. Do not attempt to force small equipment to do the work of larger industrial equipment. There are certain applications for which this equipment was designed. It will do the job better and more safely at the capacity for which it was intended. Do not modify this equipment, and do not use this equipment for a purpose for which it Was not intended.
4. Check for damaged parts. Before using this product, carefully check that it will operate properly and perform its intended function. Check for damaged parts and any other conditions that may affect the operation of this product. Replace damaged or worn parts immediately.
5. Do not overreach. Keep proper footing and balance at all times to prevent tripping, falling, back injury, etc.
6. DO NOT use the equipment when tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating this equipment may result in serious personal injury

TECHNICAL DETAILS

This manual contains important warnings and information.
Read and keep for reference.

• Warning Symbol
  This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.

• Caution Symbol
  This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.

SAFETY PRECAUTIONS

EQUIPMENT MISUSE HAZARD

1. This equipment is for professional use only.
2. Read all instruction manuals, tags, and labels before operating the equipment.
3. Use the equipment only for its intended purpose. If you are not sure, call your distributor.
4. Do not alter or modify this equipment.
5. Check equipment daily. Repair or replace worn or damaged parts immediately.
6. Do not exceed the maximum working pressure of the lowest rated system component. This equipment has a 1500psi (10Mpa, 100bar) maximum working pressure.
7. Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
8. Route hose away from traffic areas, sharp edges, moving parts, and hot surfaces.
9. Do not lift pressurized equipment.
10. Comply with all application local, state, and national fire, electrical, and safety regulations.

INJECTION HAZARD
Spray from the valve, leaks or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury.

1. Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate medical attention.
2. Do not point the valve at anyone or at any part of the body.
3. Do not put your hand or fingers over the grease fitting coupler.
4. Do not stop or deflect leaks with your hand, body, glove or rag.
5. Tighten all fluid connections before operating the equipment.
6. Check the hose, tubes, and couplings daily. Replace worn or damaged parts immediately. Do not repair high pressure couplings; you must replace the entire hose.

INSTALLATION

Typical Installation
Fig. 1 shows a typical installation.
The installation shown in Fig. 1 is only a guide. The components shown are typical; however, it is not a complete system design. Contact your distributor for assistance in designing a system to suit your particular needs.

Pre-Installation Procedure

Relieve the pressure.
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the pressure relief procedure on page 3.

1. Close the fluid shut-off valve (Item 4 in Fig.1)
2. Ground the hose and reel or console. Do not use PTFE tape on the pipe joints; it may cause a loss of ground across the pipe joint.

Installation Procedure
If this is a new installation, or if the oil in the lines is contaminated, flush the lines before you install the dispense valve.

1. Air inlet
2. Air shut-off valve
3. Oil pump
4. Fluid shut-off valve
5. Meter
6. Hose reel
7. Control valve

NEW INSTALLATION

1. Relieve the pressure
   To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the pressure relief procedure on page 3.

2. Close the fluid shut-off valve at each dispense position.

3. Make sure the main fluid outlet valve at the pump is closed, the air pressure to the pump motor is adjusted, and the air valve is open. Slowly open main fluid valve.

4. Place the hose end (with no dispense valve connected) into a container for waste oil. Secure the hose in the container so it will not come out during flushing. If you have multiple dispense positions, first flush the dispense position farthest from the pump, and work your way toward the pump.

5. Slowly open the shut-off valve at the dispense position. Flush out a sufficient amount of oil to ensure that the entire system is clean, and close the valve.

6. Repeat step 5 at all other dispense positions.

1. Trigger
2. Nozzle
3. Tip
4. Swivel nut

Remark: If you want to adjust the angle of the nozzle, you can loose the #4 swivel nut, then turn thenozzle to your desired position and tighten the nut.

Existing Installation

1. Relieve the pressure
   To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the pressure relief procedure on page 3.

2. Loosen and disconnect the hose from the old dispense valve (the one that you are replacing)

3. Thread the extension into the outlet of the dispense valve, and tighten firmly. NOTE: Do not over tighten the extension tube assembly by using the nozzle adapter to hand turn the nozzle. For rigid extensions, thread the extension in at least three full turns, position the extension for proper alignment, and tighten the sealing nut. The PTFE seal on the sealing nut must face the valve housing.

4. Apply thread sealant to the male threads of the hose fitting, thread the hose fitting into the swivel, and tighten firmly.

5. Thread the new nozzle or nozzle adapter onto the extension, and tighten firmly.

6. Open all dispense position shut-off valves, and start the pump to pressurize the system. See the Operation section for proper operation.

7. For metered dispense valves, to ensure dispensing accuracy, purge all air from the fluid lines and dispense valves before you use them.

Grounding
Proper grounding is an essential part of maintaining a safe system.
To reduce the risk of static sparking, ground all system components per local and national electrical codes.
Refer to the user manuals for the pump and other system components to ground the following:

• Pump: Follow manufacture’s recommendations.
• Air and Fluid hoses: Use only grounded hoses.
• Air compressor: Follow manufacture’s recommendations
• Fluid supply container: Follow your local code.
• To maintain grounding continuity when flushing or relieving pressure, always hold a metal part of the valve firmly to the side of a grounded metal pail, then trigger the valve.

OPERATION

CAUTION

• Never operate the meter with the plastic cover removed. The cover protects the meter from damage due to impact. Meters are factory sealed to keep moisture and dirt out.
• To prevent line contamination, which can cause equipment malfunction or damaged, flush the lines before you install this equipment in the system.

Display and Button Usage

To Activate the Digital Display
Press the RESET key pad to clear the meter before starting a new dispense cycle. This is the best way to activate the meter, because it also clears the quantity of the last dispense cycle. The digital display can also be activated by pressing the MENU key pad or by running fluid through the meter.

Calibrating Automatically

• Press Reset key for 1 second and Area 1 shows .000 L;
• Keep running fluid through the meter until the fluid running out of the certain measuring cylinder. The display will show certain value as *.*L, press the Menu key for 3 seconds. The meter will enter instrument calibration mode and Area 1 shows 00.**L;
• Press Menu key to move the flashing digital, press Reset key to choose number, enter the fluid volume and press Menu key again for 3 seconds, then exit the calibration mode. The calibration settled

Show Current Correction Factor
Press Menu key and Reset key together. The display will show the correction factor, which can be reset

Reset The Resettlement Total
Press Menu key for 10 seconds, the accumulated total will be reset to be “0”

To Change the Measurement Units (L / GAL/ PT / QT meter only)

• Move the flashing display to Area 2 by pressing Menu key, then press Menu key to choose measurement unit
• Press Menu key over 3 seconds to exit the setting mode

CAUTION

• To be sure the proper amount of fluid is dispensed, always use the same measurement unit for a particular fluid. Units should be changed only by authorized employees.
• To Verify the Accuracy of an Digital Meter
• Use a clean, calibrated container. If using a single container, be sure to clean it after each dispense.
• Have pump air pressure at the lowest possible setting for dispensing fluid.
• Put the tip of the nozzle at the bottom of the calibrated container.
• If the tip of the dispense valve does not reach the bottom of the calibrated container, use a length of plastic tubing over the tip of the nozzle to ensure liquid enters the container from the bottom.
• Trigger the gun slowly so the fluid immediately covers the tip of the dispense valve.

Pressure Relief Procedure
Pressurized Equipment Hazard
The equipment stays pressurized Fluid under high pressure can be injected through the skin and cause serious injury. To reduce the risk of an injury from injection, splashing fluid, or moving parts, follow the pressure relief procedure whenever you:

• Are instructed to relieve pressure,
• Check, clean or service any of the system equipment,
• Install or clean the nozzle.

1. Turn off the power supply to the pump.
2. Trigger the valve into a waste container to relieve pressure.
3. Open any bleed-type master air valves and fluid drain valves in the system.
4. Leave the drain valve open until you are ready to pressurize the system.

If you suspect that the dispensing valve, extension, or nozzle is clogged or that pressure has not been fully relieved after following the steps above, very slowly loosen a fitting on the fluid line to relieve pressure gradually, then loosen it completely, then clear the clog.
To reduce the risk of a serious bodily injury, including fluid injection, never exceed the maximum working pressure of the valve you are using or of the lowest rated component in your system.

Dispensing Procedure
Note: Before you begin, make sure you understand how to unlock the trigger.

1. Pull the trigger toward the valve body to open the valve and begin dispensing.
2. Lock the valve open by keeping the trigger squeezed and depressing the trigger lock button. Then release the trigger, releasing your forefinger from the trigger lock last.
3. Pull the trigger toward the valve body to release the trigger lock. The trigger lock disengages. Release the trigger to stop dispensing.

TROUBLE SHOOTING GUIDE

Relieve the pressure before you check or repair the dispensing valve. Be sure all other valves and controls and the pump are operating properly.
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the pressure relief procedure on page 3.

valve is not fully open, or foreign materialis jammed in the

metering element.

| 1. Relief the pressure.

2. Loose swivel fitting, clean or replace the filter.

3. If the problem remains, contact your distributor for repair or replacement.

Oil leaks from swivel| Swivel is loose| Torque the swivel

If the problem remains, contact your distributor for repair or replacement

O-ring is worn or damaged| Replace the o-ring.

If the problem remains, contact your distributor for repair or replacement

Oil drips from nozzle| Nozzle is damaged or obstructed| Inspect the nozzle for damage or obstructions, and replace if damaged

If the problem remains, contact your distributor for repair or replacement

Valve leaks| O-rings or valve seat are worn or damaged| Replace the o-rings and/or the valve seat.

If the problem remains, contact your distributor for repair or replacement

Leakage from meter| O-ring damaged| 1. Get the meter off from the dispense system

2. Take off the protector

3. Loosing four the socket head cap screws on the cover of the meter

4. Loosing eight the hex bolts on the bottom of the meter

5. Take off the seat

6. Check the o-ring, replacing the o-ring if it is damaged

7. After replacing the o-ring, assemble the meter and fix it back to the dispense system

No Display| Loosing Battery| 1. Get the meter off from the dispense system

2. Take off the protector

3. Take off the labels sticks on the bottom of the meter

4. Loosing the five socket head cap screws on the bottom of the meter

5. Take off the seat

6. Check the battery, replacing the battery if it is out of power

7. After replacing the battery, assemble the meter and fix it back to the dispense system

Battery out of power
Wrong Reading| correction coefficient error| Reset the correction factor (follow the instructions on Page 6)

LIMITED WARRANTY

1. The manufacturer warrantees this product against defects in material and craftsmanship, for a period of five years from date of purchase, but not including wearing parts.
2. Manufacturer’s liability is limited to replacement or repair of defective material within the warranty period, when returned freight prepaid to the distributor or their designated service depot.
3. The warranty does not cover damage caused by accident, misuse or faulty installation.
4. The product must be installed and maintained in compliance with the instructions.

EXPLODED AND PARTS LIST

Item No.4 description:

Wearing parts:

Goodyear (and winged foot design) and Blimp are trademarks of The Goodyear Tire & Rubber Company used under license by Intradin (Shanghai) Machinery Co., Ltd. China. Copyright 2016 The Goodyear Tire & Rubber Company.

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