ECA500 II Total Motor Protection Relay Instruction Manual
- June 13, 2024
- ECA
Table of Contents
- ECA500 II Total Motor Protection Relay
- ECAS500-11 GENERAL DESCRIPTION
- PARTS AND PIECES
- Ecas00-11 DETACHABLE CT BOX MOUNTING
- ECAS00-11 DIN RAIL MOUNTING
- ECA500-11 FLAT SURFACE MOUNTING
- ECAS500-11 GENERAL DIMENSIONS
- ECAS00-11 CONNECTION DIAGRAM
- EcAS00-11 OPERATION
- ECA500-11 SETUP MENU & NAVIGATION
- ECAE00-11 DISMOUNTING INSTRUCTIONS
- ECA500-11 CONNECTIONS DIAGRAM WITH EXTERNAL CURRENT TRANSFORMERS
- MODBUS REGISTER MAPPING
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
ECASOO-II
TOTAL MOTOR PROTECTION RELAY
Instuction Instructions
ECA500 II Total Motor Protection Relay
Rated Voltage, Ue | 2U/220240 | 440/480 | VAC |
---|---|---|---|
Voltage Operation Limits. Ue | 1 1451-312 | 1 264►672 | VAC |
ECAS500-11 GENERAL DESCRIPTION
ECA500-1 is an electronic Total Motor Protection Relay that constantly
supervises the Motor Current and the main electrical parameters such as
Voltage, Power Factor, Real power, Reactive power and Energy consumption,
giving the most reliable protection against Overload, Phase
failure, Phase reversal, Single phasing and Unbalanced conditions.
Only qualified electrical technicians with knowledge of overload relays and
associated machinery should perform the installation, starting up, and
maintenance of the system.
Adhere to all local and national electric codes. Disconnect all electrical
power at the source prior to any installation or maintenance work. Failure to
comply could result in equipment damage, personal injury, OR even death.
WARNING: This product may start automatically, the user must take
caution to avoid hazards to people.
CAUTION: This product has been designed for industrial environment. Use
of this product in residential enviroment May cause unwanted electromagnetic
disturbances in which case the user may be required to take adequate
mitigation measures.
CAUTION: An incorrectly applied or installed ECASO0-11 can result in
damage to the components or reduction in product life. Wiring or application
errors, or operating/ storing in excessive ambient temperatures may result in
malfunction of
the ECASOO-11.
PARTS AND PIECES
Ecas00-11 DETACHABLE CT BOX MOUNTING
CAUTION: Each set of ECAS00-11 and detachable CT box is calibrated and
have the same Model Number. Before assembling the CT box verify that its
factory number is the same than ECASOO-11 one. Failure to comply may result in
a measurement error and a loss of protection.
3.1 instructions for ECA500-11 CT BOX assembly
a) Move the supporting brackets 2mm outside and push downward ECAS00-11 co CT
BOX until back groove of relay can insert into CT BOX guide rail, using
Alignment Mark as reference: b) From Alignment Mark. move ECAG00-11 relay
towards. the left sliding through rail guide until it does Click, as shown in
following picture: ¢) Insert both CT Input Terminals connecting ECASO0-11 and
CT Box.
3.2 Instructions for ECASO0-11 – CT BOX dismounting
a) Disconnect both CT Input Terminal used for ECASO00-11 and CT Box connection
and pull down beth supporting brackets by means of screwdrivers (see figure):
b) Move ECAG00-11 towards the right sliding through CT Box guide rail until it
gets to alignment mark.
ECAS00-11 DIN RAIL MOUNTING
CAUTION: ECASOO0-11 must be installed in an accessible position free
from dust, dirt, dampness and vibration. Allowenough space for air circulation
around the enclosure and easy access to all operator controls. Indoor use
only. :
4.1 Instructions for Mechanical Installation without CT Box
a) Place ECASOO-11 at inclined position and its back side must be placed
toward the upper edge of the DIN Rail and then push down ECAS00-11 relay as
shown in figure until it CLICKS on the rail as shown in figures:
4.2 Instructions for Mechanical Installation with CT Box
Once you have assembled CT Box on ECAS00-11 (See item 3.1) you shall follow
these mounting instructions:
a) Place ECASOO-11 at inclined position so that its back side (CT Box) must be
placed toward the upper edge of the DIN Rail and then push down ECASOO-141
relay as shown in figure until it does CLICK on the rail.
ECA500-11 FLAT SURFACE MOUNTING
5.1 Instructions for Mechanical Installation without CT Box
a) Take off the four (4) mounting ears at back side of ECASOO-11, insert and
slip both mounting ears into the ECASOO-11 back side grooves. b) Place
ECA5SO0-II over a flat surface panel and mount it using(2) #8 x 1/2” screws
Recommendation for Flat Surface Mounting:
Make four (4) hole (5/32°) on panel surface before installing. Refer Section
6.2 for dimensions.
5.2 Instructions for Mechanical Installation with CT BOX
Once you have assembled Detachable CT Box on ECAS00-I1 (Item 3.1)
a) Take off the four (4) mountings ear at back side of CT Box. Insert and slip
both mounting ears into the CT Box back side grooves. b) Place ECAS00-II over
a flat surface panel and mount it using(2) #8 x 1/2” screws Recommendation
for Flat Surface Mounting:
Make four (4) hole (5/32°) on panel surface before installing. Refer Section
6.2 for dimensions.
ECAS500-11 GENERAL DIMENSIONS
6.1 Guide for Flat Surface with CT Box6.2 Guide for Flat Surface without CT
Box
ECAS00-11 CONNECTION DIAGRAM
WARNING: Disconnect power supply before installing
ECAS5S00-11. Failure to comply may result in death or serious injury.
CAUTION: Check chat the vokage and current chosen of | ECAS00-11 model
corresponds to line voltage and motor current.
7.1 Wiring Diagram
-
REQUIREMENTS FOR SURGE PROTECTIVE DEVICE, (user-supplied)
-
UL Recoggnized SPD Type 2
-
Wiring configuration: 3-phase (DELTA ov WTE oF arrangement of 3x 1-Ph)
-
AC Power Frequency:50 or 60 Hz
Voltage Protection Rating (VPA):551800V -
Nominal Discharge Currenc (In) :21OKA
-
Max. Continuous Voltage (MCO¥) : Any value between I.1 and 1.4 Ue, where Ue is the nominal voltage of che installation
-
Short-creuit current rating (SCCR) : 10 kA min
CAUTION: In case of wing configuration wilh Ungrounded power, tekeinto account Pht Ungrounded systema are inhorety untiable and can produce excessively high lne-to-ground votlages during lau conditions. Dunng these fault concions any electrical equoment. inchuaeng an SPO. may be subyected to vollages which exceed their deponsted ratings. This information is Dewng provived to the user so that an informed decison can mo made before instaling any stoctical equipment on an ungrounded power sysion
7.2 Terminal designation
TERMINAL | DESCRIPCION |
---|---|
B1 | Voltage Input L 1 (Phase R) |
B3 | Voltage Input L2 (Phase S) |
BS | Voltage Input L3 (Phase T) |
B6 | Control Relay (Closed when normal) |
B8 | Control Relay (common) |
B I 0 | Control Relay (Closed when tripped) |
B I I | Auxiliary Relay (Closed when norma ly) |
BI3 | Auxiliary Relay (common) |
B I S | Auxiliary Relay (Closed when tripped) |
BI6 | CT-A Input |
BI7 | CT-B Input |
BI8 | CT-C Input |
B 19-B20 | CT-D (Common secondary) |
A8-A9-A 10 | PT100 (Terminal A-B-B Sensor). |
All-Al2 | Digital Input I (Dry Contacts only) |
A14-A15 | Digital Input 2 (Dry Contacts only) |
A 18 | RS485 S- (Negative Serial Comm) |
AI 9 | RS485 S+ (Positive Serial Comm) |
A20 | RS485SG (Ground for Serial Comm) |
Recommendation for Wiring
- Avoid over tightening M2.5 screws terminals during wiring connection. Torque max 4.5 Ib-in (5.18 kgf-cm).
- Feed the three phases going to the motor through the three holes. Using less than three wires may cause mon-desired current unbalance.
- Screw Terminal wire size: Between 12 AWG and 18 AWG.
- Maximum diameter of CT Box Holes wiring size: AWG 0 (18 mm).
- Connect LIL2L3 terminal for Voltage Input in parallel connection before line starter circuit before line starter circuit contactor (as shown in Diagram Connection).
- Wire Strip Length: 7-8 mm.
EcAS00-11 OPERATION
ECA500-11 constantly supervises current and voltage values; when any harmful
condition occurs, the output connection is deactivated until the fault
disappears and power line conditions returns to an acceptable level. Specific
timing such as Start Up Delay and
Fault Detection Delay are incorporated to prevent nuisance tripping due to
rapid power fluctuations.
ECA600-11 provides LCD Disphy to indicate the output status (voltage, current,
unbalance, frequency and load status). Also provides four (4) push buttons
(ON/OF, Up. Oown and Select) for electrical parameter adjustment such as
Voltage, Current,
Frequency. Fault Detection Delay and others. Besides these mentioned
advantages, a Communication Port with MODBUS RTU protocol is included in
ECA500-11.
ECA500-11 SETUP MENU & NAVIGATION
9.1 ECAS00-11 Recommended Values for adjustable parameters.
-
Undervoltage (UV) and Overvoltage (OV)
Manufacturers usually offers motors with limited range of operation voltage inside of 10% of nominal value.
Example: a protector installed for a motor of 220V should be adjusted in:
UV=22090%=198V (Undervoitage)
OV=220 | 10%=242V (Overvoltage) -
Voltage Unbalance
According to NEMA MGI standard. it ts recommended that motors operate with an unbalance voitage less than 5%. -
Overload (OL)
The recommended value for the protection against the overload is inside the range of 110% to 120% of nominal current (In) or the current specified in the motor nameplate at maximum rated load (FLA).
IN = FLA motor nameplate
OL = Service factor motor nameplate -
Underload by current (%in)
The recommended threshold value to protect from an underioad fault condition through current monitonng is 80% of the maximum rated load current (FLA) specified by the manufacturer. -
Underload by Power Factor (PF)
Indicator applicable to motors that are oversized contributing to loss in efficiencies or running at low load or without load (dry running)
Example: submersible pumps of gas stations, etc.
– To protect against low load or dry running through monitoring of power
factor (PF). the ECASOO4I is factory set to 0.5 (Although this protection
setting can be configured for a value in the range 0.1] to 0.9 PF. it is
recommended to set the threshold to above 0.3 PF).
- Selection of the Thermal dacs of the motor
Class 5 smaller motors with fast acceleration. requiring extremely fast tripping in the event of overload.
Class 10 (Fast) Motors used in compressor. refrigeration equipment.
submersible pumps and motors of general purpose usually classified under IEC standard that reach continual operation in less than 4 seconds.
Class 15 Motors for specialized applications.
Class 20 (standard) Motors of general purpose qualified under NEMA standard.
Class 30 (slow) Industrial motors for high inertia loads with tripping time that exceeds 10 seconds.”
9.2 ECASOO-11Schedule Timer Adjustment Guide
ECAS00-1tinclude “CLOCK ADJUSTMENTS” and “SCHEDULE TIMER” options. Following are examples considering EVENTS and HOLIDAYS adjustments.
ECAE00-11 DISMOUNTING INSTRUCTIONS
WARNING: Disconnect power supply (Circuit Breaker OFF) and electrical
wiring before dismounting ECASOO-11 Electrical shock veill resule in death or
serious injury.
10.1.1 DIN RAIL DISMOUNTING WITHOUT CT BOX
a) Usinga flat screwdriver. pull downward the mounting bracket that you Can
see at rear and down side of ECAS00-11 as shown in figure. b} With screwdriver
atposition (2) pull our ECASOG-11 from DIN Rail as shown in figure. 10.1.2
DIN RAIL DISMOUNTING WITH CT BOX
a) Using a flat screvedriver, pull downward the mounting bracket that you can
see at rear and down side of ECASOO-11 as shown in figure. b) With screwdriver
at position (2) pull out ECASO0-11 from DIN Rail as shown in figure.
Recommendation for DIN Rail Mounting:
Pull downward 2 mm with a soft movement when using screwdriver for
dismounting. Strong movement could break the supporting bracket.
10.2.1 FLAT SURFACE DISMOUNTING WITHOUT CT BOX
a) Unscrew both screw fixed on Flat surface through attachable mounting ears
and then pull out of ECASO0-11 relay from flat surface as shown in
figure.
10.2.2 FLAT SURFACE DISMOUNTING WITH CT BOX
a) Unscrew both screw fixed on Flac surface through ateachable mounting ears
and then pull out of ECA5O0-11relay from flac surface as shown in figure.
ECA500-11 CONNECTIONS DIAGRAM WITH EXTERNAL CURRENT TRANSFORMERS
NOTES:
a) The models identified as ECAS00-11-480000 and ECAS00-11-208000 are used
exclusively with externals CT. These models are to protect motors up to 660A
nominal current.
b) The user must specify the nominal motor current. With this informauon. the
user will select the nominal current range from the table and find the
corresponding °/5” retation required in selecting the CT for installation.
¢) The user must set up he ECASOO-1 1 with external CT using the instructions
of adjustments contained in this application note. (All the others functions
and protections will remain as specified in the installation’s instruction ECA
500-1 1).
d) The allibration of he ECASOO-11 will remain under warrantee, as long as the
exvernal CT are of commercial grade and rated Class |, secondary 5A.
RECOMMENDED EXTERNAL CT RATIO
ACCORDING TO NOMINAL CURRENT
Example: if a motor consume a nominal current of 350 amperes, the external
torolds to select will be a value of 1200/5.
11.1 ADJUSTMENT OF THE EXTERNAL CT AND NOMINAL CURRENT IN THE CURRENT
PROTECTION MENU.
MODBUS REGISTER MAPPING
GROUP| REGISTER
ADDRESS| NAME| READ/
WRITE| MI| MAX| SIZE| UNITS| DESCRPTION /
FORMAT| FACTORY SETTNG
---|---|---|---|---|---|---|---|---|---
PRODUCT ID| 3| PRODUCT ID| ft| 12| 12| | | FO| 12
1| MODEL| ft| 162| 252| 1| | F1|
2| VERSION| R| 0| 255| I| | F2|
0:03| MOMUSADDRESS| NW| 1| 127| I| | F3| 1
SECURITY| OMI| ACCESS PASSWORD| NW| 0| 65535| I| | F4| 0
SCHEDULE TIMER ADJUSTMENTS| 23| SCHEDULE TIMER| WW| 0| I| I| | F7| 0
24| ADDRESSES ARE REA:MEOW| | | | | | .|
25| (UV) UNDER VOLTAGE SETTNG| WW| 95| 460| I| VAC| FIS|
26| (0V) OVER VOLTAGE SETTNG| R/W| 125| 580| I| VAC| F36|
27| MB) VOLTAGE UNBALANCE SETTING| NW| 2| 10| 1| %| F7| 6
28| AC POWER FREQUENCY SETTING| NW| 0| I| 1| | F42| 1
29| (FS) FREQUENCY SHIFT SETTING| NW| 2| 10| 1| %| F7| 2
00030
00031| (TO)TRP DEIAY SETTING| MN| 1| 30| 1| s| F7| 10
(TC) START UP DRAY SETTING| NW| 0| 600| I| s| F7| 60
322| ADDRESSES ME RESERVI3).| | | | | | FM 4
33| CT SEEING| RAN| 0| 8| I|
14| (HA) NOMINAL CURRENT SETTING| NW| IS| MO| I| AMP| F39
35| MOTOR THERMAL CLASS SEWING| NW| 5| 30| 1| | F75
36| (OL) OVERLOAD LEVEL SETTING| NW| 5| 50| I| %| FT 10
UNDERCURRENT DETECTION| NW| 0| I| 1| | FS2 0
| HIGH4NERTIA LOAD DETECTION| NW| 0| I| I| | FS2 0
| No ACCEL LOCxED ROTOR DETECTION| NW| 0| 1| I| | F520
| (31) THRD FA1WRE DETECTION ADDRESSES ME RESERVED. —mi| 30| 0
0| 1| | | F52 0
illiMMEr
I|
342| UNDERCURRENT TYPE SETTING| | | F590
00043
00044| TRIP DELAY BECAUSE OF LIC| NW| 5| 603| I| s| F7 SO
START UP DELAY AFTER UC| RN/| 2| 500| 1| nw| F75
3045| ADDRESSES ARE REM| | | | | |
16| (PR UNDERCURRENT PF| RN/| 3| 9| I| PF/10| F75
47| (34) UNDERCURRENT IN| RN/| 30| 90| I| %| F780
348| TRP DELAY BECAUSE OF Ut| R/W| 20| 120| 1| s| F720
49| COMPENSATION BY TEMPERATURE| NW| 0| I| I| | F70
50| (TO INITIAL TEMPERATURE SETTING| NW| 20| ISO| I| 11C| F740
51| MO mAximum MOTOR 704PERATuRE| MN| 50| 200| 1| t| F7,105
| ADDRESSES ARE RESERVED.| INN| | | | | r
INPUT| 53| DIGITAL NPLIT I| R| 0| I| I| | F7
54| MGM MUT 2| ft| 0| I| I| | F7
AccumutAToft| KOSS| TOTAL MRS| R| 0| #####| 1| min| FS
CLOCK| 57| MINUTE| NW| 0| 59| 1| | F7
58| HOUR| NW| 0| 23| I| Hat| F7
69| DAY WEEX| ft| I| 7| I| | F41
60| DAY| NW| I| 31| I| ON| F7
61| MONTH| NW| 1| 12| 1| Math| F7
62| YEAR| NW| 0| 45| 1| Year| F7
ADIUSTMB4TS| 63| START MODE| NW| 0| 1| 1| | F190
masuNNEN7| 64| TEMERATURE INPUT| R| .20| 200| I| •C| F9
| CMS| FREQUENCY| R| 403| 700| I| Hz/10| F7
3066| NERCO| R| 14280| 25000| I| uS| F7
67| THERMAL CAPACITY| R| | | 1| | FS
ADJUSTMENTS| 369| CONTROL_ON_OFF| NW| 0| B| I| | FIO
70| AUX RELAY MODE| NW| 0| 2| 1| | F7 I
OUTPUT| 71| CONTROL RELAY| R| 0| I| 1| | F7
72| AUX RELAY| AhV| 0| I| 1| | F7
STATUS| 73| FAULT| R| 0| | | | F18
74| (TC) START UP DELAY| R| 0| 30000| 1| s| F7
MEASUREMENT| 75| VI-11.2| R| 0| | I| VAC| F7
76| MU| R| 0| | 1| VAC| n
3077| VIA I| R| 0| | I| VAC| F7
78| V AVERAGE| R| 0| | I| VAC| F7
79| LA| R| 0| | I| AMP/10| F7
| 79| IA| R| 0| | 1| AMP/10| F7|
80| S| R| 0| | I| AMP/10| F7|
81| IC| R| 0| | I| AMP/10| F7|
82| I AVERAGE| R| 0| | 1| AMP/10| F7|
FAULT HISTORY| 83| TOTAL_NUMBER_OF_FAULTS| KM| 0| 20| 1| | F7| 0
84| LAST_FAILURE_PONTER| R| 0| 19| I| | F7|
MEASUREMENT
TIMERS
RESTORE| °COE| TEMPERATURE CAPACITY| R| 0| 65535| I| X| F7|
86| REAL POWER (kW)| R| 0| 9999| I| | F4S|
87| REACTIVE POWER (WA).| R| 0| 9999| I| | F45|
88| ENERGY CONSUMPTION (kWH)| R| 0| 99999999| I| 10xWAI| F8|
90| (PF) POWER FACTOR| R| 0| 100| I| | F7|
91| DYNAMIC THERMAL CLASS| R| 6| 20| 1| | F7|
92| TOTAL NUMBER OF STARTS| R| 0| 65535| 1| | F7| I
93| CONTADOR_DE AF| It| 0| 65S35| I| | F7|
94| NUMBER OF STARTS MANUAL| RIW| 0| I| I| | F7|
SCHEDULE TIMER| 00256.00375| EVENT 01/60 • 60/60| R/W| 0| | | | Fl I|
00512.00531| HOLIDAY 0120 • 01/20| KM| 0| | | | FI3|
FAULT HISTORY| 76840867| FAULT 0120- Iwo| R| 0| | | | FI2|
12.1 MODBUS DATA FORMAT
CODE | TYPE | DESCRIPTION |
---|---|---|
FO | 8 bits | PRODUCT ID |
12 | ECA500- I I | |
F I | 8 bits | PRODUCT MODEL |
bits 2…0 | VOLTAGE MODEL (I to 4): | |
0 = Reserved | ||
1 = 120 – 120 V | ||
2 = 208 – 208/220 V | ||
3 = 380 – 380 V | ||
4 = 480 – 440/480 V | ||
bits 4…3 | CURRENT MODEL (0 to 3): | |
0 = 050 – 15 to 50 A | ||
1 = 100 – 30 to 100 A | ||
2= 180 – 55 to 180A | ||
3 = 000 – CT External | ||
bits 6…5 | LANGUAGE (0 to 3): | |
I = SPANISH | ||
2 = ENGLISH | ||
3 = PORTUGUESE | ||
bit 7 | 0 = S – STANDARD – Product without SCHEDULE TIMER | |
1 = + – SCHEDULE TIMER – Product with SCHEDULE TIMER | ||
F2 | 8 bits | SOFTWARE VERSION |
bits 4…0 | Software Version – Minor Number(0 to 31) | |
bits 7…5 | Software Version – Major Number (0 to 7) | |
F3 | 16 bits | MODBUS ADDRESS |
byte 0 | Address (1 to 127) | |
byte I | null. not used | |
F4 | 16 bits | UNSIGNED INT – WRITE PROTECTION INDICATOR |
Ox0000 | Unprotected Adjustments | |
Ox0001 | Protected Adjustments | |
F5 | 32 bits | Float 24bits |
OxNNNNNNOO | Float 24 bits | |
F7 | 16 bits | Unsigned int |
F8 | 32 bits | Unsigned Long |
F9 | 16 bits | Signed int |
FIO | 16 bits | ADJUSTMENT – CONTROL ON/OFF |
0 | ON | |
I | OFF – FAILURE MODE | |
2 | OFF – TRIP DELAY BECAUSE OF VOLTAGE FAILURES | |
3 | OFF – MODBUS | |
4 | OFF – MANUAL MODE | |
5 | OFF – 3RD FAILURE | |
6 | OFF – SCHEDULER TIMER (Only products with Schedule Timer) | |
7 | OFF – TRIP DELAY BECAUSE OF CURRENT FAILURES | |
8 | OFF – TRIP DELAY BECAUSE OF (UC) | |
Fl I | 32 bits | EVENTS OF SCHEDULE TIMER |
12.1 MODBUS DATA FORMAT
FI8 | 16 bits | FAULT REGISTER |
---|---|---|
bit 9 | Fail – UC – Undercurrent | |
bit 10 | Fail – OL – Overload | |
bit 11 | Fail – CSP – Current Single Phase | |
FI9 | I bits | START MODE |
0 | MANUAL | |
1 | AUTO | |
F35 | 16bits | Unsigned int – UNDER VOLTAGE SETTING – UV |
Value | Factory Setting = 108V – Min = 95V – Max = 115V @ model = 120 – 120V | |
Factory Setting = 187V – Min = 165V – Max = 22W p model = 208 – 208/220V | ||
Factory Setting = 360V – Min = 320V – Max = 380V @ model = 380 – 380V | ||
Factory Setting = 432V – Min = 350V – Max = 460V @ model = 480 – 440/480V | ||
F36 | 16bits | Unsigned int – OVER VOLTAGE SETTING – OV |
Value | Factory Setting = I 32V – Min = I 25V – Max = I 45V p model = 120 – |
120V
| | Factory Setting = 229V – Min = 2I5V – Max = 270V @ model = 208 – 208/220V
| | Factory Setting = 440V – Min = 420V – Max = 480V @ model = 380 – 380V
| | Factory Setting = 528V – Min = 460V – Max = 580V p model = 480 – 440/480V
F39| 16bits| Unsigned int – NOMINAL CURRENT SETTING
| Value| Factory Setting = 25A – Min = 15A – Max = 50A p model = 50A
| | Factory Setting = 45A – Min = 30A – Max = 100A p model = 100A
| | Factory Setting = 60A – Min = SSA – Max = 180A @ model = 180A
| | Min = 100A – Max = 133A – CT = 400/5 @ model = CTs EXT
| | Min = 125A – Max = I66A – CT = 500/5 @ model = CTs EXT
| | Min = 150A – Max = 200A – CT = 600/5 i model = CTs EXT
| | Min = 187A – Max = 250A – CT = 750/5 a model = CTs EXT
| | Min = 200A – Max = 266A – CT = 8005 @ model = Cs EXT (FACTORY SETTING)
| | Min = 250A – Max = 333A – CT = 1000/S @ model = CTs EXT
| | Min = 300A – Max = 400A – CT = 1200/5 p model = CTs EXT
| | Min = 375A – Max = SOOA – CT = 1500/5 p model = CTs EXT
| | Min = SOOA – Max = 666A – CT = 20005 @ model = CTs EXT
F41| 16 bits| DAY OF THE WEEK
| I| MONDAY
| 2| TUESDAY
| 3| WEDNESDAY
| 4| THURSDAY
| S| FRIDAY
| 6| SATURDAY
| 7| SUNDAY
F42| I bits| AC POWER FREQUENCY SETTING
| 0| 50Hz
| I| 60Hz
F44| 16 bits| CT SETTING – indicate the installed CT / 5
| 0| 400
| I| 500
| 2| 600
| 3| 750
| 4| 800
| 5| 1000
| 6| 1200
| 7| 1500
| 8| 2000
F45| 16 bits| Unsigned int – VALUE OF REAL POWER (kW) AND REACTIVE POWER (kVA)
| Value| Real Power W = Value * IOW A model = 50A, 100A, 180A
| | Real Power W = Value ” 100W @ model = CTs EXT
| | Reactive Power VA = Value ” I OVA @ model = 50A,I00A, 180A
| | Reactive Power VA = Value’ IOOVA @ model = CTs EXT
F52| 16 bits| Setting YES / NO
| 0| NO
| 1| YES
F59| 16 bits| UNDERCURRENT TYPE SETTING
| 0| %lnom
| I| (Pp Power Factor
ECA500-11 Technical Specifications
A) Power Supply Circuit
a 1 | Rated Voltage. Lie | 208×1202/0 | 4407480 I | VAC |
---|---|---|---|---|
a 2 | Voltage Operation Limits. tie | 145. | 264.672 j | VAC |
0. | Average Comsumption. In | 38 mA | ||
reouency Operation Limits. Fe | 42-•70Hz 50/60 Hz | |||
Rated Duty | Uninterrupted Duty |
B) Application Data, Environmental Conditions, Operation Limits and Installing
b.1| i – – – axordrgesEsopean SWSd| 1EC61010-1. IEC60255-6
IEC60947-1| IND & FMC
---|---|---|---
0.2| UL Listing| An Device NCR Cendief for USA
Aux. Device NKCR7 Certifiedfor Canada| E527483
b.3| CE Marking| CE (pending). LowVoltage Devices
-5 °C to 55 °C (23°F to 131°F)| lEC60947-1
b.4| Ambient Air Temperature (Operation)
b.5| Ambient Ak Temperature (Storage)| -10 °C to + 70 °C (14 ‘7 to 158°F)|
b.6| Maximum Relative Humidity| 85% R.H.|
D.7| Vibrations| Class 1. Amplitude <0.035mm or 16
10Hz < (<160142| NC
60255 21 I
D.13| Shocks| Class 1. < 156016 ms| EC 60255-21-2
D.9| Seismic| Class 1. Amplitude < 3.5mm or 1G
1Hz < f <35Hz| IEC
60255-21-3
lEC 60529
b.10| Degree of Protection| IP20, Protected against objects > 12Smm,
but no irotection against water
b.11| Pollution Degree| Degree 3| EC 60255-5
b.12| Ovetvoltage Category| Category III, 4KI/| tEC 60255-5
ME| Rated Insulation Voltage 500V| It EC40255-:
0.14| Impulse Voltage Test| 510/| tEC 60255-5
b.15| Impulse Dielectric Test| 210/ 50/60 HSImin| UL-508
3E| Flammability Rating of Enclosure| 9-0| UL-94
b.17 b.1| Enclosure Material| Polymers. PC. ABS. NYLON|
Mounting Position| Any Position|
b.19
b 20
b21
b22
b.23| Mounting Features
Terminal Screw Type| Symmetrical DIN Rail| lEC 715,
DIN 43880
NEMA Style
Rats’?” mint* (2)
t8s1/2• satyrs
Flat kin
Tightening Screw Torque| <5.2 Kgf.cm (4.5101.in)|
Terminals Wiring| AWG 30-12. L.7-8mm (5/16)|
Detachable CT Box| 0 5 18 mm maximum AWg 0|
Omcesicns| 175 x 90 x 78.0 (LxWxH)| mm
Dinensicce Detachable CT Box| 175 x 90 x 79.8 (LxViicH)| mm
b.24| DimensionsGM +CT Box| 175 x 90 x 1571 (LxYbii)| mm
625| Weight| 4829 (1.6041b)| ECA500-11 Wadable CT to,
882 g (1.940Ib)
1364 g (31b)| g=a e.
C) Control Characteristics
c.1| Output Contact Rating| 3 A0240 VAC, 1.5 A0480 VAC
Pilot Duty| W. 503
Section 139.1
---|---|---|---
c.2| Electrical Life Expectancy| 100.000 Operations|
c.3| Mechanical Life Expectancy| 10.000.000 Operations|
c.4| Utilization Category| AC-15, Capacity for loads> 72 VA| lEC50947-5-1
D) Rang. Sating= & Moasuremonts
| (According to Voltage| Model)| | 20E420/240| 440/480| VAC
---|---|---|---|---|---|---
d.1| Voltage Measurement Range, Urn| 0 1- 300| 0 1- 672| VAC ± 240
itOre:y
| Actordin to Current Model)| 15-50| 30-100| 55-180 urns)|
d.2| Current Measurement Range, Im| 1.5,450| 3.0 >700| s.sasoos% alma
i| A. ±2%
accuracy
Other Measured parameters
d.3| Frequency Range| 45.0–70.0 Hz| 1%
d.4| Instantaneous Power Factor| 0.00 -.1.00 Hz| 8%
d.5| Instantaneous Power KW| 0.0-►999.9 KVA| 4%
d.6| Instantaneous Power KVA| 0.0-►999.9 Hz| 4%
d.7| Energy
Total Motor Running Time (hours)| 0 -1- 999999 kWh
0 999999 H| 4%
1%
d_,8
d.9
Digital Input 1| 0 -r 1| Rc1K ON
RAC< .C:: Dry Contact
10| Digital Input 2| 0 — 1| NICK.-1-011 11,100K->OFf Dry Contact
4.| Temperature Input| -20°C -.200°C| 1%
E) Algorithms and Protection Functions| | | |
---|---|---|---|---
(According to Operation Voltage )| 208;220/240| 440/480| VAC
e.1| Undervoltage (UV)0Imotor= 0 or 01| 165-►225| 350-.4W| Level
settings
e.2| Overvoltage (OV) 0 Imotor=0 or OL| 215-►270| 4604►580| Level
settings
e.3| Voltage Hysteresis Threshold| 6| 12| VAC
e.4| Voltage Unbalance Detection (VU}| 2% -.20%| level set ^;s
e.5| Single Phasing (VSP)
Nominal Frequency| INV VUB > 33%,
50 or| OUT VUB < 28%|
e.6| 60 Hz| Level settngs
e.7| Tolerance for Frequency Shift (FS)
Phase Reversal (PR)| 2% -• 10%
Normal Sequence ABC. Reversal Sequence CBA| level set -,-,:
e.8
e.9| Trip Delay because of
Phase Reversal| < 1 sec.|
e.10| Trip Delay because of other Voltage Failures (ID)| 1 -■30 sec.| level
settings
e.11| Start Up Delay (TC)| 0►600 sec.| level settings
e.12| Start Mode| Auto/Manual| User
selection
e.13| Minimum Time Between Two Start Ur| 50 x Thermal Class| Sec.
(According to Operation Current)| 15-50| 30.100| 55-180 ca(ms)|
e.14| Nominal Current Setting| 1550| 30 -.100| 55-.180 an -nu| (At lealsetv
e.15| Overload Level Setting (01)| 5%►50%| kg Ind unv
e.16| Thermal Class Setting| Class 5 -. Class 30| level settings
e.17| Dynamic Setting of Motor
Model (Cold Curve/Hot Curve)| Marital dass yaks from 1 -1-1/3 of adjusted
cuss acconinqin stat up tin and Dior bad kit!| !EC 60255.5
e.18| Ikximum Time Between Cold/Hot Curie| 2 Hours (from 1 tot/30(1m la to 1)|
EC E02558-10
e.19| Trip Delay because of Overload| Accordng to Overbid lent and Adjusted
Class| cal:EEinSetid996.
e.20| Heat Thresh% temse of Weld Faure| 100%|
e.21| Current Unbalance (CUB)| CUB >48%| Heat 10.uSt
10 100%
e.22| Current Single Phase (CSP)| CUB>60%| Heat aoiust
to 100%
1).23| Accelerated Locked Rotor
Detection (LR)| YES/NO| ususitchou
on; )3 itO%
e.24| Trip Delay because of CUB| 3| Sec.
e.25| Trip Delay because of CSP| 4| sec.
e.26| High-Inertia Load Option| YES/NO
400%| selection.
e.27| High-Inertia Load Heat Threshold
e.28| High-Inertia Load Start up Delay| 20 -.120
50 x Thermal Class| : le.4 silo;
Sec.
e.29| Thermal Machine Coolin Time
e.30| Undercurrent Disconnection Type (UC)| % loom / Power Factor (PF)| level
settings
e.31| Undercurrent Adjusting (by Inca)| 40% -• 80%| non MON,
e.32| Undercurrent Adjusting (by PF)| 0.3-► 0.9| level settings
Slc te.4 siting
e.33| Trip Delay because of UC| 5 -• 600
e.34| Start Up Delay because of UC| 5 -.500 YES/NO| Mt. irel univ
level settings
e.35| Third Failure Detection
e.36| Permanent disconnection
because of Third Failure| 3 Current failures in less than 30minutes| User
selection
-. HOW TO ORDER ECAS500-11
Note: Technical data is valid at the time of printing. We reserve the right to
subsequent alterations
7313
William Barry Blvd.
North Syracuse, NY 13212, United States.
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