HILTI HIT-RE 500 V4 1400 Jumbo Injectable epoxy mortar Instruction Manual

HILTI HIT-RE 500 V4 1400 Jumbo Injectable epoxy mortar

Adhesive anchoring system for rebar and anchor fastenings in concrete

• Prior to use of product, follow the instructions for use and the legally obligated safety precautions.
• See the Safety Data Sheet for this product.

Hilti HIT-RE 500 V4
Contains: 2,2‘-[(1-methylethylidene)bis(4,1-phenyleneoxymethylene) (A); Trimethylolpropane  (A); 2-methyl-1,5-pentanediamine

Danger

• H314     Causes severe skin burns and eye damage. (A, B)
• H317             May cause an allergic skin reaction. (A, B)
• H335     May cause respiratory irritation. (B)
• H341     Suspected of causing genetic defects. (A)
• H360    May damage fertility or the unborn child. (A)
• H411     Toxic to aquatic life with long lasting effects. (A, B)
• P280      Wear protective gloves/protective clothing/eye protection/face protection.
• P262      Do not get in eyes, on skin, or on clothing
• P302+P352     IF ON SKIN: Wash with plenty of soap and water.
• P305+P351+P338     IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do. Continue rinsing.
• P333+P313 If skin irritation or rash occurs: Get medical advice/attention.
• P337+P313  If eye irritation persists: Get medical advice/attention.

Recommended protective equipment:
Eye protection: Tightly sealed safety glasses e.g.: #02065449 Safety glasses PP EY-CA NCH clear; #02065591 Goggles PP EY-HA R HC/AF clear;
Protective gloves: EN 374 ; Material of gloves: Nitrile rubber, NBR
Avoid direct contact with the chemical/ the product/ the preparation by organizational measures.
Final selection of appropriate protective equipment is in the responsibility of the user

Disposal considerations

Empty packs:

• Leave the Mixer attached and dispose of via the local Green Dot collecting system
• or EAK waste material code 15 01 02 plastic packaging.

Full or partially emptied packs:

• dispose of as special waste in accordance with official regulations.
•  EAK waste material code: 20 01 27* paint, inks, adhesives and resins containing dangerous substances.
•  or waste material code: EAK 08 04 09* waste adhesives and sealants containing organic solvents or other dangerous
  substances.
  Content: 1400 ml / 47.3 fl.oz
  Weight: 1980 g / 69.8 oz

Warranty : Refer to standard Hilti terms and conditions of sale for warranty information.

Failure to observe these installation instructions, use of non-Hilti anchors, poor or questionable concrete conditions, or unique applications may affect the reliability or performance of the fastenings.

Product Information

• Always keep this instruction for use together with the product.
•  Ensure that the instruction for use is with the product when it is given to other persons.
• Safety Data Sheet: Review the SDS before use.
• Check expiration date: See expiration date imprint on foil pack manifold (month/year). Do not use expired product.
• Foil pack temperature during usage: +5 °C to 40 °C / 41 °F to 104 °F.
• Conditions for transport and storage: Keep in a cool, dry and dark place between +5 °C to 25 °C / 41 °F to 77 °F.
•  For any application not covered by this document / beyond values specified, please contact Hilti.
• Partly used foil packs must be used up within one week. Leave the mixer attached on the foil pack manifold in the dispenser and do not retract the pistons! Remove the air pressure hose and store under the recommended storage conditions. If reused, attached a new mincer and discard the initial quantity of anchor adhesive.

WARNING

Improper handling may cause mortar splashes. Eye contact with mortar may cause irreversible eye damage!

• Always wear tightly sealed safety glasses, gloves and protective clothes before handling the mortar!
•  Never start dispensing without a mixer properly screwed on.
• When using an extension hose: Discard of initial mortar flow must be done through supplied mixer only (not through the extension hose).
• Attach a new mixer prior to dispensing a new foil pack (snug fit).
• Caution! Never remove the mixer while the foil pack system is under pressure.
• Use only the type of mixer supplied with the adhesive. Do not modify the mixer in any way.
• Dropping foil packs, also foil packs already inserted into the foil pack holder, is likely to cause damage leading to mal function.
• Never use damaged foil packs and/or damaged or unclean foil pack holders.

Poor load values / potential failure of fastening points due to inadequate borehole cleaning. The boreholes must be dry and free of debris, dust, water, ice, oil, grease and other contaminants prior to adhesive injection.

• Hilti hollow drill bits TE-CD, TE-YD must be used in conjunction with a properly maintained Hilti vacuum cleaner with model and suction capacity (volumetric flow rate) as specified in the accessory table.
•  For blowing out the borehole – blow out with oil free air until return air stream is free of noticeable dust.
• For flushing the borehole – flush with water line pressure until water runs clear.
•  Important! Remove all water from the borehole and blow out with oil free compressed air until borehole is completely dried before mortar injection (not applicable to hammer drilled hole in underwater application).
•  Inject adhesive immediately after cleaning the borehole. If not, water may come into the borehole when using wet base material.

Ensure that boreholes are filled from the back of the boreholes without forming air voids.

• If necessary, use the accessories / extensions to reach the back of the borehole.
• For overhead applications use the overhead accessories HIT-SZ / IP and take special care when inserting the faste-ning element. Excess adhesive may be forced out of the borehole. Make sure that no mortar drips onto the installer.
•  If a new mixer is installed onto a previously-opened foil pack, the first trigger pulls must be discarded.

Due to the heat generation during curing, metal element (rod) must be set within the allowed working time or wood (the base material) may be negatively effected.
Not adhering to these setting instructions can result in failure of fastening points.

Documents / Resources

| HILTI HIT-RE 500 V4 1400 Jumbo Injectable epoxy mortar [pdf] Instruction Manual
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| HILTI HIT-RE 500 V4 1400 Jumbo Injectable Epoxy Mortar [pdf] Instruction Manual
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