SUPER-B Andrena Series Lithium Ion Battery Instruction Manual

Manual
Version
September 2022

Andrena Series Lithium Ion Battery

ANDRENA SERIES
12V2.5Ah | 5Ah | 7.5Ah | 10Ah
15Ah(SC) | 20Ah(SC) | 25Ah

User Manual Andrena Series
This manual contains all the information necessary to install, use and maintain the Li-ion battery. We kindly ask you to read this manual carefully before using the product. In this manual, the Super B Andrena Li-ion power batteries will be referred to as the Li-ion battery.
This manual is meant for the installer and the user of the Li-ion battery. Only qualified and/or certified personnel may install and perform maintenance on the Li-ion battery. Please consult the index at the start of this manual to locate information relevant to you.
During the use of the Li-ion battery, user safety should always be ensured, so installers, users, service personnel and third parties can safely use the Li- ion battery.
Copyright© Super B All rights reserved. Licensed software products are owned by Super B or its subsidiaries or suppliers, and are protected by national copyright laws and international treaty provisions. Super B products are covered by Dutch and foreign patents, issued and pending. Information in this publication supersedes that in all previously published material. Specifications and price change privileges reserved. Super B is a registered trademark of Super B.
For more information please contact:
Super B Lithium Power B.V.
Europalaan 202
7559 SC Hengelo (Ov)
The Netherlands
Tel: +31(0)88 00 76 000
E-mail: info@super-b.com
www:www.super-b.com

Safety guidelines and measures

1.1. General

• Do not short-circuit the Li-ion battery.
• Treat the Li-ion battery as described in this manual.
• Do not dismantle, crush, puncture, open or shred the Li-ion battery.
• Do not expose the Li-ion battery to heat or fire. Avoid exposure to direct sunlight.
• Do not remove the Li-ion battery from its original packaging until required for use.
• In the event of electrolyte leaking, do not allow the liquid to come in contact with the skin or eyes. If contact has been made, wash the affected area with water and seek medical advice.
• Always use a class 2 charger which is specifically provided for use with a Lithium Iron Phosphate battery (LiFePO4).
• Observe the plus (+) and minus (–) marks on the Li-ion battery and equipment and ensure correct use.
• Do not mix batteries of different manufacture, capacity, size or type.
• Keep the Li-ion battery clean and dry.
• Secondary batteries need to be charged before use. Always use the correct charger and refer this manual for proper charging instructions.
• Do not leave the Li-ion battery on prolonged charge when not in use.
• After extended periods of storage, it may be necessary to charge and discharge the Li-ion. battery several times to obtain maximum performance.
• Retain the original product documentation for future reference.
• Disconnect the Li-ion battery from the equipment when not in use.
• Do not charge the Li-ion battery below 0°C.

1.2. Disposal
Dispose the Li-ion battery in accordance with local, state and federal laws and regulations.
Batteries may be returned to the manufacturer.
Do not mix with other (industrial) waste.
1.3. Safety symbols and markings on product
Several safety symbols and markings can be found on the product. These markings are displayed below. Never remove these markings!

The meanings of the symbols:

| Wear eye protection
---|---
****| Refer to instruction manual/booklet
| Warning, corrosive substance
| Warning, explosive material
| No open flame, ignition source and smoking prohibited
| No children allowed

Introduction

2.1. Product description
The Andrena power batteries are light-weighted, compact and offer high performances. The Li-ion batteries are especially developed for motorsports. If you want to use it on road, please consult with Super B.
Please note that Li-ion batteries have to be treated differently from conventional lead-acid batteries. We kindly ask you to pay attention to the warnings as mentioned on the battery:

1. Risk of fire and burns when not used or treated correctly.
2. Do not open, crush, heat above 60°C or incinerate.
3. Follow manufacturer’s instructions.
4. Avoid contact with electrolyte. In the event of an accident, flush with water.
5. Do not jumpstart.
6. Use correct charger.
7. Do not puncture or impact this battery.
8. Do not short battery terminals.
9. Do not reverse connect (polarity).
10. Do not operate battery beyond published maximum specifications.
11. This product can store fault conditions internally, like excessive charge current or deep discharge situations. Super B uses this information in the warranty process.

2.2. Intented use
The Andrena series Li-ion battery serves as a voltage source for starting combustion engines, which use a 12V board net. Also stationary applications which require a short and high peak current can benefit from using this Li-ion battery. In applications other than motorcycles it is required to use the Relay BDB 12V/24V 250A; an external under and overvoltage protector, to secure the Andrena Li-ion battery against under- and overvoltage with the lowest possible stand-by current. Never install multiple Li-ion batteries in series or parallel.
2.3. Glossary of Terminology

Endurance Life-cycle:| The  products maximum lifespan, achieved by following the guidelines presented in this manual
---|---
Charge cycle:| A  period of use from fully charged, to fully discharged, and fully recharged again
CCCV:| Constant Current – Constant Voltage
LiFeP04| Lithium Iron Phosphate

Table 1. Glossary of terminology
Be in charge. Super B.
2.4. Used symbols
The following icons will be used throughout the manual:
Warning! A warning indicates severe damage to the user and/or product may occur when a procedure is not carried out as described.
Caution! A caution sign indicates problems may occur if a procedure is not carried out as described. It may also serve as a reminder to the user.

Product specifications

3.1. Technical specifications
3.1.1. Electrical specifications

| Andrena 12V2.5Ah| Andrena 12V5Ah| Andrena 12V7.5Ah| Andrena 12V10Ah| Andrena 12V15Ah| Andrena 12V20Ah| Andrena 12V15Ah- SC| Andrena 12V20Ah- SC| Andrena 12V25Ah
---|---|---|---|---|---|---|---|---|---
Nominal capacity1| 2.5Ah| 5Ah| 7.5Ah| 10Ah| 15Ah| 20Ah| 15Ah| 20Ah| 25Ah
Energy| 32Wh| 64Wh| 96Wh| 128Wh| 192Wh| 256Wh| 192Wh| 256Wh| 320Wh
Nominal voltage| 12.8V
Open circuit voltage| 13.2V
Self-discharge| <3% per Month
EqPb (Equals lead-acid battery)|

5 to 7 Ah

| 10 to

12 Ah

| 12 to

20 Ah

| 20 to

32 Ah

| 40 to

60 Ah

| 70 to 100Ah| 40 to

60 Ah

| 70 to 100Ah| 100 to 130Ah

Table 2. Electrical specifications
1 The nominal capacity may deviate by ± 8%
3.1.2. Mechanical specifications

| Andrena 12V2.5Ah| Andrena 12V5Ah| Andrena 12V7.5Ah| Andrena 12V10Ah| Andrena 12V15Ah| Andrena 12V20Ah| Andrena 12V15Ah- SC| Andrena 12V20Ah- SC| Andrena 12V25Ah
---|---|---|---|---|---|---|---|---|---

Dimensions (LxWxH)

| 114 x 32

x 84mm/ 4.49” x

1.26” x

3.30”

| 114 x 62

x 84mm

/ 4.49” x

2.44” x

3.30”

| 120 x 82

x 98mm/ 4.72” x

3.23” x

3.86”

| 120 x 82

x 124mm/ 4.72” x

3.23” x

4.88”

| 120 x 82

x 181mm/ 4.72” x

3.23” x

7.13”

| 120 x 82

x 238mm/ 4.72” x

3.23” x

9.37”

| 249 x 96

x 141mm/ 9.80” x

3.78” x

5.55”

| 249 x 96

x 141mm/ 9.80” x

3.78” x

5.55”

| 249 x 96

x 141mm/ 9.80” x

3.78” x

5.55”

Weight| 0.46 kg /

1.0 lbs

| 0.85 kg /

1.8 lbs

| 1.3 kg /

3.0 lbs

| 1.7 kg /

3.7 lbs

| 2.4 kg /

5.4 lbs

| 3.2 kg /

7.0 lbs

| 2.9 kg /

6.4 lbs

| 3.6 kg /

8.0 lbs

| 4.3 kg /

9.5 lbs

Ingress protection| IP 69
Cell type / chemistry| Cylindrical – LiFePO4

Table 3. Mechanical specifications
3.1.3. Charge and discharge specifications

| Andrena 12V2.5Ah| Andrena 12V5Ah| Andrena 12V7.5Ah| Andrena 12V10Ah| Andrena 12V15Ah| Andrena 12V20Ah| Andrena 12V15Ah- SC| Andrena 12V20Ah- SC| Andrena 12V25Ah
---|---|---|---|---|---|---|---|---|---
Charge method| CCCV
Charge voltage| 14.3V – 14.6V
Max charge current| 10A| 19A| 27A| 37A| 52A| 66A| 52A| 66A| 77A
End of discharge voltage|

8V

Discharge current continuous|

40A

|

80A

|

120A

|

160A

|

240A

|

320A

|

240A

|

320A

|

385A

Discharge pulse current (1 sec)| 136A (54C)| 255A (51C)| 375A (50C)| 493A (49C)| 708A (47C)| 892A (45C)| 708A (47C)| 892A (45C)| 1045A (42C)

Table 4. Charge and discharge specifications
3.1.4. Temperature specifications

| Andrena Series
---|---
Charge temperature| 0°C to 55°C1 / 32°F to 131°F1
Discharge temperature| -30°C to 55°C / -22°F to 131°F
Storage temperature short

term (<1 month)

| -40°C to 60°C / -40°F to 140°F
Storage temperature long

term (>1 month)

| -10°C to 25°C / 14°F to 77°F2
Relative humidity| 10-90%

Table 5. Temperature specifications
1 Do not charge the Li-ion battery below 0°C / 32°F
2 Long term exposure to temperatures >35°C / 95°F might affect battery capacity and cycle life.
3.1.5. Compliance specifications

| Andrena Series
---|---
Certifications| CE, FCC, UN 38.3
Shipping classification| UN 3480
Table 6. Compliance specifications

3.1.6. General product specifications

| Andrena 12V2.5Ah| Andrena 12V5Ah| Andrena 12V7.5Ah| Andrena 12V10Ah| Andrena 12V15Ah| Andrena 12V20Ah| Andrena 12V15Ah- SC| Andrena 12V20Ah- SC| Andrena 12V25Ah
---|---|---|---|---|---|---|---|---|---
Battery designation| 4IFpR27/

66

| 4IFpR27/

66-2

| 4IFpR27/

66-3

| 4IFpR27/

66-4

| 4IFpR27/

66-6

| 4IFpR27/

66-8

| 4IFpR27/

66-6

| 4IFpR27/

66-8

| 4IFpR27/

66-10

Cycle life*| >1000 (10C discharge, 100% DoD))

Table 7. General product specifications
1 The cycle life given above is an indication at 23°C. Battery lifespan depends strongly on temperature and the applied charging and discharging currents.
3.2. Environmental conditions
Warning! The Li-ion battery may only be used in conditions specified in this manual.
Exposing the Li-ion battery to conditions outside the specified boundaries may lead to serious damage to the product and/or the user.
Use the Li-ion battery in a dry, clean, dust free, well ventilated space. Do not expose the Li-ion battery to fire, water, solvents or excessive heat.
3.3. Required tools

• 10mm Hexagon socket wrench

3.4. Scope of delivery

Figure 1. Scope of delivery

1. (1x) Andrena Li-ion Power battery
2.  (1x) Terminal cover, Red
3. (1x) Terminal cover, Black
4. (2x) M6 bolt
5. (1x) Transportation terminal

3.5. Connections

X1/X2: Battery Terminal for M6 bolt.
3.6. Optional Components

Installation

4.1. General information
Warning! Never install or use a damaged Li-ion battery.
Warning! Never short circuit the Li-ion battery.
Warning! Connect to 12V systems only. Never install multiple Li-ion batteries in series.
Warning! Do not reverse connect the power cables (polarity).
4.2. Unpacking
Check the Li-ion battery for damage after unpacking. If the Li-ion battery is damaged, contact your reseller or Super B. Do not install or use the Li-ion battery if it is damaged!
4.3. Preparing the Li-ion battery for use
Warning! Do not overcharge the Li-ion battery.
Warning! Do not operate the Li-ion battery beyond published maximum specifications.
Remove the transportation terminal before use and store it in a safe place. (Figure 3)

4.3.1. Placement of the Li-ion battery
Before it is used, the Li-ion battery must be positioned in such a way that it will not move around in its compartment during use.
Use appropriate brackets for mounting (see chapter 3.6 for optional components).
4.3.2. Connection wires
Use appropriate wire for the connection wires to prevent overheating and unnecessary losses.
4.3.3. Connecting power cables with automotive type terminal

1. Connect the load or charger to the X2 (+) terminal of the Li-ion battery (Figure 4).
   Warning! Do not connect the (-) terminal first as this may lead to short circuits.

2.  Connect the load or charger to the X1 (-) terminal of the Li-ion battery (Figure 4).

3. Ensure both contacts are tightened (M6 = 10Nm).
   Warning! Avoid short circuit when using a wrench.

4. Place the terminal covers over the terminals. (Figure 5).

4.3.4. Connecting a charger to the Li-ion battery
Warning! Ensure you have completed all the previous steps described in chapter 4 before connecting the Li-ion battery to the charger.

4.4. Disconnecting a Li-ion battery

1. Disconnect the negative wire from the (-) terminal of the Li-ion battery.
2. Disconnect the positive wire from the (+) terminal of the Li-ion battery.

Battery use

5.1. General information
Warning! Follow the safety guidelines and measures of chapter 1.
5.2. Charging
Warning! Never overcharge the Li-ion battery, this will permanently damage the Li-ion battery.
Caution! Disconnect the charger from the Li-ion battery if it is not used for a long time.
Caution! To charge the Li-ion battery, use a Super B charger or charger which is suitable for charging Lithium Iron Phosphate batteries.
Caution! Charge the Li-ion battery before use.

1. Connect the charger to the Li-ion battery as described in paragraph 4.3.4
2. Charge the battery in case of an undervoltage shutdown or if the state of charge drops below 20% to preserve the lifespan of the Li-ion battery.

5.2.1. Charging rate
The Li-ion battery can be charged within 25 minutes. Displayed in Table 9 are the charge rates for the Li-ion battery at different charge currents. Always respect the indicated charge current.

Charging rate

| Charge current
Maximum*| Recommended charge**
Andrena 12V2.5Ah| 10 A| 2.5 A
Andrena 12V5Ah| 19 A| 5 A
Andrena 12V7.5Ah| 27 A| 7.5 A
Andrena 12V10Ah| 37 A| 10 A
Andrena 12V15Ah| 52 A| 15 A
Andrena 12V20Ah| 66 A| 20 A
Andrena 12V15Ah-SC| 52 A| 15 A
Andrena 12V20Ah-SC| 66 A| 20 A
Andrena 12V25Ah| 77 A| 25 A

Table 9. Charging rates at different charge currents

• Charge time: max 25 minutes
• • Charge time: approximately 1 hour

Inspection and cleaning

6.1. General information
Warning! Never attempt to open or dismantle the Li-ion battery! The inside of the Li-ion battery does not contain serviceable parts.

1. Disconnect the Li-ion battery from all loads and charging devices before performing cleaning and maintenance activities (see paragraph 4.4).
2. Place the enclosed protective caps over the terminals before cleaning and maintenance activities to avoid the risk of a short circuit.

6.2. Inspection

1. Inspect for loose and/or damaged wiring and contacts, cracks, deformations, leakage or damage of any other kind. If damage to the Li-ion battery is found, it must be replaced by a professional. Do not attempt to charge or use a damaged Li-ion battery. Do not touch the liquid from a ruptured battery.
2. Consider replacing the Li-ion battery with a new one if you note either of the following conditions:
   – The Li-ion battery run time drops below 80% of the original run time.
   – The Li-ion battery charge time increases significantly.

6.3. Cleaning
If necessary, clean the Li-ion battery with a soft, dry cloth. Never use liquids, solvents, or abrasives to clean the Li-ion battery.

Storage

Follow the storage instructions in this manual to optimize the lifespan of the Li-ion battery during storage. If these instructions are not followed and the Li-ion battery has no charge remaining when it is checked, consider it to be damaged. Do not attempt to recharge or use it. Replace it with a new Li-ion battery.
The self-discharge of the Li-ion battery is <3% per month.
Storage instructions:

1. Charge the Li-ion battery to >50% of its capacity before storage.
2. Disconnect the Li-ion battery from all loads and, if present, the charging device.
3. Place the enclosed protective caps over the terminals during storage.
4. Charge the Li-ion battery to >50% of its capacity every 1 year.

Transportation

Always check all applicable local, national, and international regulations before transporting a Lithium Iron Phosphate battery.
Transporting an end-of-life, damaged, or recalled battery may, in certain cases, be specifically limited or prohibited.
The transport of the Li-ion battery falls under hazard class UN3480, class 9. For transport over water, air and land, the battery falls within packaging group PI965 Section II.

Disposal and recycling

Always discharge the Li-ion battery before disposal unless the battery is damaged. Use electrical tape or other approved covering over the Li-ion battery connection points to prevent short circuits.
Battery recycling is encouraged. Dispose the Li-ion battery in accordance with local, state and federal laws and regulations.

Troubleshooting

The cells within the Li-ion battery are damaged or the Li-ion battery is worn out.| Consult support Super B.
The Li-ion battery cannot be charged.| The Li-ion battery is not installed properly.| Check the installation of the Li-ion battery.
The cells within the Li-ion battery are damaged or the Li-ion battery is worn out.| Consult support Super B.
The capacity of the Li-ion battery has decreased.| The cells within the Li-ion battery are damaged or the Li-ion battery is worn out.| Consult support Super B.
Table 10. Troubleshooting

Warranty and liability

No rights can be derived from this document. Any installation or use contrary to these instructions may void the warranty granted to you. Please refer to the sales agreement for warranty and other provisions applicable to your purchase. If the product is defective, please contact the dealer, reseller or retailer that you purchased the product from. Super B’s liability for any of its products is limited to the corresponding provisions under mandatory applicable law.

For more information please contact: Super B Lithium Power B.V.
Europalaan 202
7559 SC Hengelo (Ov)
**** The Netherlands
Tel: +31 (0)88 0076 000
E-mail: info@super-b.com
www: www.super-b.com
Manual September 2022

References

• Lithium Iron Phosphate Batteries | Super B

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