NEUATION iFUGE UC02R Universal Centrifuge Refrigerated Lab User Manual

NEUATION iFUGE UC02R Universal Centrifuge Refrigerated Lab

Product Information

Product Name: NEUATION iFUGE UC02R

Salient Features:

• Maintenance-free drive
• Large display and simple interface for efficient operation
• Programmable centrifuge with up to 15000 RPM
• Accommodates different types of rotors
• Various programmable modes for time-saving and convenience

Technical Specifications:

Motor Type| Max Capacity| Speed Setting| Speed Steps| Speed Accuracy| Run Time Min.| Acceleration Time Min.| Deceleration Time Min.| Noise Level| Ambient Temperature| Permissible Relative Humidity| Size (L x B x H)| Weight| Refrigerant| Altitude| Pollution Degree| Environment| Total Mass of Refrigerant| Maximum Allowable Pressure (PS) under Normal Condition| Power Supply| Power Consumption| Safety Fuse Rating
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---
Brushless DC Motor| 400 ml (4x 100 ml)| Variable| 500-15000 RPM| To be specified| To be specified| To be specified| To be specified| To be specified| To be specified| To be specified| To be specified| To be specified| To be specified| To be specified| To be specified| To be specified| To be specified| To be specified| To be specified| To be specified| To be specified

Product Usage Instructions

Installation:
Follow the installation instructions provided in the user manual to set up the centrifuge correctly.

User Interface and Display:
Familiarize yourself with the user interface and display of the centrifuge by referring to the user manual.

Operating the Centrifuge:

1. Ensure that the centrifuge is properly installed and connected to a power source.
2. Place the sample containers with the desired samples in the compatible rotors.
3. Close the lid of the centrifuge securely.
4. Set the desired speed using the speed setting controls.
5. Start the centrifuge by pressing the appropriate button or switch.
6. Monitor the centrifuge operation through the display.
7. Once the desired run time is reached, stop the centrifuge by following the provided instructions.
8. Open the lid of the centrifuge carefully and remove the sample containers.

Maintenance and Cleaning:
Refer to the user manual for detailed instructions on how to maintain and clean the centrifuge.

Troubleshooting:
If you encounter any issues or problems with the centrifuge, refer to the troubleshooting section of the user manual for possible solutions.

Warranty Statement:
Read and understand the warranty statement provided in the user manual for information regarding warranty coverage and terms.

Product Disposal:
Follow proper guidelines and regulations for the disposal of the centrifuge when it is no longer in use or needs to be replaced.

Transportation & Storage:
Refer to the user manual for instructions on how to safely transport and store the centrifuge.

INTROOUCTION
This universal centrifuge is equipped with a maintenance free drive, a large display & simple interface for efficient Operation for dally lab usage. The programmable centrifuge can deliver up to 15000 RPM and can accommodates different types of rotors. it features various programmable mode to save time & add convenience.

Intended Use

This is refrigerated bench top centrifuge designed to separate, sediment, spin down aqueous solutions & solvent suspensions of differing densities in compatible sample containers.
NOTE: Before usln9 the centrifuge, please read this user manual carefully. This user manual ls intended to assist with the operation and core of the unit & is not o document which aldes in repair. For repair please contact the supplier.

SYMBOL

Fuse

SALIENT FEATURES

Centrifuge has following features:

• Delivers up to 15000 RPM for all compatible rotors
• BLDC maintenance free motor drive
• lmbalance detection safety with auto cutoff feature
• Lid lock safety feature: Lid does not open du ring operation Program mode for customized operation
• Speed setting by RPM/RCF mode
• Countdown timer rangefrom 30secto 999 mins 59 second & infinite mode last run memory feature
• Convenient and easy user interface
• Emergency lid release du ring power cutoff
• Automate internal diagnosis & error display
• Auto rotor detection feature

STANDARD ACCESSORIES

• PowerCord
• T-Allen key
• Usermanual
• Warranty card

TECEINICAL SPECIFICATIONS

Total mass of Refrigerant

Maximum allowable pressure (PS) under normal condition

| 251g

250psi

Power Supply| 230VAC, SOHz
Power Consumption| 710W
Safety Fuse Rating| lOAmp

SAFETY PRECAUTIONS

Read all safety & usage Information provided In this manual carefully before ? using the device.

• Never use the centrifuge in any manner specified in this manual.
• Always use recommended original rotors and spare parts for best result & product safety.
• The rotors must be loaded symmetrically. Each tube should be counter balanced by another tube of same weight,
• Do not use centrifuge or rotor that have not been correctly installed or shows any sign of damage.
• The rotor must always be securely fastened. II the centrifuge makes unusual noise during operation, the rotor fitment needs to be checked. Switch OFF the device immediately by pressing STOP, check fitment & fasten it wail.
• Never move the centrifuge du ring its operation.
• Prior to centrifugation, the tubes should be visually inspected for material damage. Damaged tubes must not be centrifuged. This ls because broken tubes can result In sample loss and can create imbalance which can result In further damage to the centrifuge and accessories.
• Do not fill tubes while they are in the rotor. Liquids spillage may harm the device. if liquids are spilled on the rotor or rotor chamber, the centrifuge must be cleaned carefully and properly before being used again.
• Do not use liquid with density higher than 2.0 gm/ml during full load product operation.
• Centrifuge may be used for the specified applications only. lt must not be operated in a hazardous or flammable environment and must not be used to centrifuge explosive or highly reactive substances. Also do not place the potential hazardous material within the clearance area/envelope.
• Equipment if used in any manner not specified In this manual or by the manufacturer can result in the lapse of the product warranty.
• Repairs must only be performed by authorized service technician.
• Do not lean on the equipment. it may damage the equipment or even harm the operator.
• In the event of contamination caused by aggressive agents, the rotor must be cleaned immediately using 70% IPA. This is particularly important for the bores of the tubes. lf any damage is seen, contact the service technician.
• Before using cleaning or decontamination methods other than those mentioned by the manufacturer, contact the manufacturer to ensure that the intended method will not damage the centrifuge.
• For safety we have provided protective earthing with power supply. Make sure power supply is heartened.
• Safety Fuse is provided of loam configuration which can be replace by the operator. The same will protect the machine circuit during an electrical fault or overload.

INSTALLATION

The Laboratory centrifuge is supplied in packaging box. Open the box, remove the packaging and gently place the centrifuge out of the box. Before 1″ time usage, open the centrifuge & ensure to remove all packaging from the rotor chamber. Please keep all packaging in safe storage for at least 2 years for warranty purpose.

Location & Mounting
Place the centrifuge on a flat, solid and leveled surface and ensure that all the six feats of this centrifuge stand on the surface firmly. Avoid installing on slippery or surface prone to vibration.

• Ideal ambient temperature is 25’C t S’C, avoid placing the centrifuge in direct sunlight.
• Keep clearance of at least 30 cm from all side for ease of usage.
• Keep away from heat or water to avoid sample temperature issues or centrifuge failures.
• Do not place the centrifuge such that it becomes difficult to operate the device.

USER INTERFACE & DISPLAY

Time & Temp lf lld closed. Start buttonworks only if tid dosed.**

Motor starr or stop_, indicateswitß rotation symbol in LCD.

2

|

Stop/open

| Single press stop/open buttoo,will stop motor as per

set DCC rate if motOf’ is ruooing. Second press st.op/ open button, will open the lid once the motor stops.

Al-so used for lid open if centrifuge motor is not running.

3

| ****

RPM/RCF

| Single press, Speed display will be blink to set. long press, RPM/RCF will toggle between RPMto RCF.

RPM, RCF mode is also indicated on LCD display.

---|---|---
4| Time| Single press, Minute canbe set, another single press then seeond car1 lie set. Time, tan be set from O min 30 sec to

999 min 59 sec and Infinite Mode.

5

| ****

+/·Button

| Use to set parameter (speed, time, t<?mp, acc, brak,

program, line}values. Pressing N+ N __**button to increase**

and Pressing •-· button to decrease values.

6

| ****

Aeceleration

| Single press, Acceleration will display as ACCl.

ACC can be set between 1 to 9 using: {+} and {·} button. The timers for Accl- Acc9 is mention (page no. 7).

Deceleration

| Single press, Oece-leration will an display as BRAKl.

This canbe set between 1 to 9 by using {+} and {·I buttons. The tlmers for BRAKl• BRAK9 is mentlon (page no. 7).

7

8

9

| ****

Prog

Line

Temp.

| long Press: to toggle between Normal mode and Program

mode,

Short press: to select Program number. it can be access only in program mode.

Press line button to select line of any specific program out o 4 availabte lines in each program. it can be acces.s only in program mode.

Pressbutton to set the temperature from -to•c to 40°C.

10| Quick cool| Press **for ****setting ****the ****centrifuge ****an quick/pre ****cool.**

To set short spin on a set speed. Press short spin continues

press for short spjn operation.

11| Quick

spln

lid open.**

2

| | lndicates centrifuge status. When centrifuge is running the symbol rotates and when centrifuge is not running the symbol is stable.
3| | RPM indicates. the speed value at which centrifuge is running. x g indicates the value in RCF mode.

4

5

|

|

• The timer is a countdown timer. indicates the time for which the centrifuge will run. indicates the time in Min/Sec mode.
• indicate RPM or RCF mode and shows corresponding values. indicates selection of Acceleration and deceleration rate.

6|
7| | indicates selected rotor.

8

| | indicates selected program number and the line number specific to that program.

Warning Symbol! lt appear when some error occur.

9|

10

| | Chamber temperature indication.

ROTOR INSTALLATION

ROTOR REMOVAL AND REPLACEMENT PROCESS
lf you want to remove or replace the rotor, follow the instructions below.

REMOVING THE ROTOR

1. Do not remove or loosen the rotor lid before animating to remove the rotor.
2. Using the T -Allen Key, loosen the rotor nut by turning it counter dockize. Do not try to pull the rotor, the rotor will come up automatically.
3. Once the rotor nut is loosen completely, pull up the rotor vertically.

REPLACING THE ROTOR

1. To replace or install the rotor, take the rotor and load vertically onto the motor shaft.
2. Place the rotor nut in the center hole of the rotor onto the motor shaft.
3. Put T -Allen Key into the rotor nut and turn clockwise to tighten and counter clockwlse to loosen the rotor.
4. After properly fastening the rotor, place the rotor lid on the rotor lid nut by hand and rotate the rotor lid nut clockwise.

NOTE:

1. Check the rotor is firmly tightened begore running the next program.
2. Donat remove or Joosen the rotor lid before removing the rotor.

BALANCING THE ROTOR (Below are the representational Images of rotor)

1. Always balance the rotor before centrifugation. Above are examples of properly balanced rotors.
2. The samples in the tubes should be of equal volume.
3. If the tubes are not loaded correctly • vibration or imbalance can occur which cane cause serious damage to the centrifuge.
4. If the tubes are not loaded symmetrically then the lm balance detector will cut off the running centrifuge for device & user safety. This will stop the centrifuge and Err SS will be seen indicating tubes are not loaded symmetrically. To resume operation, load tubes symmetrically & restart the centrifuge.
5. incorrect method of loading tubes in centrifuge rotor:

OPERATING THE CENTRIFUGE

SWITCH ON THE CENTRIFUGE
After connecting the power cord. Switch ON the main power supply & then Switch on the power switch located on the front side of the instrument. Make sure to check the rotor litment before use. Centrifuge will not operate with open lid.
NOTE: Maintain a gap af 3 secands between switch OFF ond switch ON again. 00 NOT switch OFF and ON again instantly.

SPEED SETTING

• Press “RPM/RCF” button to set speed from 500 to 15000 RPM. Single press to set speed, long press to toggle mode RPM/RCF. The parameter can be set when the speed screen blinks by using “+” button for increment & “· “button for decrement. The values will automatically saves alter screen stops blinking.
• The speed can also be changed while the centrifuge is under operation. Press the “RPM / RCF” button & use “+/·” button to change speed. Changing the speed between the ongoing centrifugation will run the centrifuge at updated speed for the rest of time as indicated by the timer.

TIMER SETTING
Press the “Timer”‘ button to set timer. Time can be set by “-f.11 for increment & “-” for decrement. The timer will save automatically once the blinking stops. The timer can be set in minutes & seconds.

TEMPERATURE SETTING
Press “Temperature• button lord setting the temperature from •l0°C to 40 •c. The parameters can be set when the Temperature value blinks by pressing “+” button (for increasing the temperature) & “.” button (to reduce the temperature). The values will automatically saves after screen stops blinking. For quick cool, press the temp. key longer. lndicationbythis (cubic rotation)symbol.

QUICK COOL SITTING
Press “Quick Cool” Key, indicated by (cubic rotation) on top right (indication will be in dotted rotation in place of rotor digit indication). Oaring quick cool operation RPM:· FIX 2000& TEMP :-On set value. Press “START” button for centrifuge to start at FIX RPM & set TEMP. After reaching set TEMP, motor stops thus RPM becomes zero but compressor continues to keep the chamber temperature at the set value. The quick cool works for 1 hour only. (for indication of refrigeration running process, TEMP display will blink) IF time overs and TEMP does not reach to set value, TIME will switch-over from beginning.

NOTE:

• Quick cool / will not run If centrifuge ls running.
• Quick cool/ will not whorl In Programmable mode.

SHORT SPIN OPERATION
Short Spin Centrifugation is the feature for short/pulse run. It will run as long as the button is pressed. Set rotational speed prior to short spin as required. Oaring short spin the timer will be in incremental mode. After releasing short spin button the time in the display will show duration of short spin.

SETTING ACCELERATION / DECELERATION RATE
This button will set the parameters of acceleration or deceleration of the rotor ramp. Press “ACC/OCC” button once to set the acceleration from 1-9 by using “+/·” button
for increment/decrement respectively. Similarly press once again the “ACC/DCC” button to set deceleration from 1-9 by using “+/·” button for increment/decrement
respectively. The values of acceleration & deceleration timings are listed below.

Acc4

ACCS

| BRAK 4

BRAK 5

| 135Seconds

120Seconds

ROTOR SELECTION
This centrifuge is equipped with auto selection rotor technology. Fix the rotor on the shaft & follow the operation guideline.

Swing Out Rotors

Fixed Angle Rotors

Rotor| Rotor No.| Max. Volume| Max.RPM| Max.RCF|
UC-150| | 16×15 ml| 6000| 4910|
UC-148| 33| 6X50ml| 6000| 4910|
UC-147| 32| 4×50 ml| 6000| 4750|
UC-149| | 24xl5 ml| 6000| 5070|
UC-146| 31| 4 xlOO ml| 6000| 4628|
UC-600| 1| 24×2 ml| 15000| 21420|
UC-700| 4| 44×2 ml| 15000| 22388|
UC-800| 2| 4x8ml PCR| 15000| 15397|
UC-900| 3| 8x5ml| 15000| 18461

START ANO STOP OPERATION

• Press “START BUTTON” to start operation and press “STOP/OPEN BUTTON” to stop the ongoing operation. When the centrifuge is running the symbol will rotate. Pressing the “STOP/OPEN BUTTON” will stop the operation. Once operation ls stopped, press Button again to open the centrifuge lid. If the time gets over, centrifuge will stop automatically. When the centrifuge is not running the symbol will be lie. To open the lid in non-operating stage, press the “STOP/OPEN BUTTON”.
• After completing run, before any another operation, it is mandatory to open the lid once before starting new operation. Centrifuge will not do 2„ operation lf lid is not
  opened and closed for at least onetime alter completion of 1″ operation.

NOTE: lt is mandatory to open the Jid once ofter completion of operotion for 2″‘ operation. Centrifuge will not stort if Ud is not opened andclosed oft er c.ompletionof o operotion.

PROGRAM MODE

• Long press “PROG” button to enter into program mode. Short press select program and press”+/-” button. for increment & decrement to select desire program out of 99 available programs. User can select any program from 1 to 99 programs and can have user specific setting parameter for all programs. Each program has 4 lines indicated by Ll, L2, L3, L4.
• Press “UNE” button to enter in line selection mode and press”+/·” button to select line out of 4 lines.
• Every line of the program can have different values for all setting parameters. User can set and save different speed, different time, different temperature, different Acceleration and
• Deceleration rate for any line of program. Only Rotor will not remain save for any program. Rotor selection is not Program specific. Rotor selection is universal and it should be set before setting any other parameters.
• On first time usage, all programs will have zero (0) values and once the “PROG” button is pressed below display will appear indicating selection of program mode.

As per above image, the circle O left of “PO1 L1” is blank in dictating no values in any line of specific program. Once any line of Program in filled or set, below change of display will appear.

The circle left to “PO1 L3” will have a tick mark indicating that any one line of the specific program is filled. If any line leading to selected line is set, then the arrow below the line number will appear.

• If no leading line is felled or last line l4 is selected then the arrow below Une will not appear. It indicates there is no further operation left as leading lines of the specific program are empty.
• Once a particular line of the program is selected set the parameters like speed time, temperature and acc/brak parameters as in normal case. It is recommended to sleet the rotor before selecting a program or even before setting any other parameters in program mode. Rotor selection ls not program specific. Rotor number is not saved for any program and selected rotor remains actives for all programs until new rotor number is not selected. Select the rotor, Press “PROG” button to enter in Program mode, select specific program using “+/·” button, Press “LINE” button to select specific line and set deliberant parameter for that particular line of program, will Yes for any parameter gets save alter 5 blinks.
• Once Program is set, press “START” button to start program.
• After completion of any operation, it is mandatory to open the lid at least once for another operation. Open the lid, close it again and press START for another operation.

NOTE:

1. Rotor is not program specific. Selected rotor will be active Jory any new operando.
2. lt is mandatory to open the lid once offer completion of operation for 2M operatons. Centrifuge will not sort jib lid is not opened and closed after completion of ongoing operon.

IMBALANCE DETECTION
The centrifuge is equipped with an imbalance detection safety feature. When the rotor is not loaded symmetrically, the iamb lance detector gets activated and will cut off the centrifugation. The error “Err 55” will be shown on the display. First correct the imbalance load then switch OFF & switch it ON again. The values will be same as set before imbalance. The imbalance detection feature cannot be deactivated, as it is factory fitted.

OPENING CENTRIFUGE LID IN POWER FAILURE
Disconnect the centrifuge from the main power supply. Wait until the rotor has come to a standstill (this may take longer time). Once the rotor has stopped, then pull the lld release thread located at the bottom left (to your right) of the machine This will open the centrifuge lid. 
NOTE: This method of opening the lid should be used only in case of Emergency or power /failure.

MAINTENANCE AND CLEANING

• The rotor and the outside of the centrifuge should be cleaned regularly with a mild wet (with water) cloth.

• Ensure that while cleaning the unit ls not plugging In.

• Wear protective glove & safety glass while operating & cleaning the device.

• The brushless motor in the centrifuge requires no routine maintenance. Any required service should be performed by authorized, qualified personnel only. Repairs performed by unauthorized personnel may void the warranty.

• Always keep the centrifuge housing, rotor chambered rotor clean. All parts should be wiped down periodically with a soft cloth. For more thorough cleaning, use a neutral cleaning agent (Ph between 6 and 8) and clean with a soft doth. Exclusive amounts of liquid should be avoided.
  NOTE: Liquid should not come into contact with the motors.

• After cleaning, ensure that all parts are dry before reuse.

• Regularly cleaning of the rotor is important.

• If the rotor chamber needs cleaning, clean with cloth or sponge moistened with a neutral detergent solution.

• Do not place the rotor into the cleaning solution.

• If corrosive, toxic or pathogenic bacteria are accidentally spilled in the rotor or rotor chamber the centrifuge must be decontaminated thoroughly.

TROUBLESHOOTING

This centrifuge has a self-diagnostic function. If a problem occurs, an error/warning code will be displayed on the display screen and the operator can determine the malfunction with the warning code below.

Err 1| latch motor damaged, latch jammed or any Limit switch of latch got damaged| Contact service representative
---|---|---
Err 52| Motor Stuck or incorrect operating voltage| Turn OFF the centrifuge, Check rotor fitment or apply correct 230VAC ± 1OVAC Operating voltage
Power tripping| Cable not fit properly| Remove cable and connect properly
last run memory not displayed| Turing ON centrifuge immediately alter turning it OFF| Maintain 3 seconds gap Between switch OFF and switching ON again
System gets hang| Electronics error| Switch off centrifuge and then switch It ON again If the error still shows, contact service representative
Err41| Selected Temp value not reachable for selected set speed| Set temperature value will be taken automatically that it can be archived alter1 hour, Error indication will be displayed every 1S second
Err42| Temperature is out of control|

• Error indication will be displayed every15 second
• lf it persist in every operation consistently, contact service representative

Err43| Over Temperature inside chamber| Turn off the centrifuge and wait until temperature goes down
Err44| Temperature sensor failure| contact service representative

IMPORTANT NOTE:

• If system get hangs or gets heated due to over current, switch OFF & switch ON (restart) the centrifuge and check it again.
• Maintain 3 seconds gap between switch OFF and switch ON. Instant ON-OFF can lead to a reset, erasing last run memory.
• If motor gets hot due to which there will be fluctuation in speed value then allow centrifuge to get cool for at least 30 minutes. Do not do any operation for 30 minutes.

WARRANTY STATEMENT

• This product is warranted to be free from defects in material and workmanship for a period of two (2) years from date of purchase. Your product will be duly repaired upon prompt notification in compliance with the following conditions:
• This warranty is valid only if the product is used for its intended purpose and within the guidelines specified In this instruction manual. This warranty does not cover damage caused by accident, neglect, misuse, improper service, natural forces or other causes not arising from defects in original material or workmanship. This warranty does not cover any incidental or consequential damages, commercial loss or another damages from the use of this product.
• The warranty ls invalidated by any non-factory modification, which will immediately terminal all liabilities on us for the products or damages caused by its use. The buyer and its customer shall be responsible for the product or use of products as weal as any supervision required for safety. If requested the products must be returned to the distributor in well packed and insured manner and all shipping charges must be paid.
• Some states do not allow limitation on the length of implied warrantless or the exclusion or limitation of incidental or consequential damages. This warranty gives you specific legal rights. This warranty is given expressly in lieu of all other warrantless, expressed or implied.
• The purchaser agrees that there ls no warranty of merchantability or of flatness for any intended purpose and that there are no other remedies or warranties, expressed or implied, which extend beyond the description on the face of the agreement. This warranty is only applicable to the original purchaser.
• Products received without proper authorization will not be entertained. All items returned for service should be sent postage prepaid in the original packaging or other suitable carton, padded to avoid damage. We will not be responsible for damage incurred by I’m proper packaging.
• All items returned for service should be set postage prepaid in the original packaging or other suitable carton, added to avoid damage.
• This warranty is valid only if the warranty is registered with the supplier within 30days from the date of purchase. In case the product is to bbl. disposed of, the relevant legal regulations are to be observed.

For you reference, make a note of serial number, date of purchase and supplier here.

• Serial No.:____
• Supplier:__
• Purchase Date:__

PRODUCT DISPOSAL

• Information on the disposal of electrical and electronic devices in the European Community The disposal of electrical devices is regulated within the European Community by national regulations based on EU Directive 2012/19/EU on waste electrical and electronic equipment (WEEE).
• According to these regulations, any devices supplied after 13.06.05 in the business to business sphere, to which this product is assigned, may no longer be disposed off in municipal or domestic waste.
• They are marked with the following symbol to indicate this.
• As disposal regulations within the EU may vary from country to country, please contact your supplier if necessary.

TRANSPORTATION & STORAGE

This devices is heavy & weighs approximately 57kgs. Care must be taken while lifting up. Always take few people help to lift this instrument. The refrigerated centrifuge must be kept always in upright position while storing/transporting from place to place.

• Use only original packaging du ring transportation
• For longer distance take transportation aid like hard trucks
• Avoid knocking, harsh shaking or jolting the device
• Always retain the packaging material & transportation protections for longer storage or transportation
• The transportation conditions for the Instrument is-2s·c to 60″C with a Relative Humidity up to 80% & max pressure of 106kPa for both general & air transportation
• For storage the instrument is recommended to be stored in original package. the instrument is -S’C to 45’C with a Relative Humidity up to 70% & max pressure of 106kPa

Accumax Lab Devices Private Limited Plot No. 15, 16 & 32 GIDC Electronic Part SEZ, Sector 26, Gandhinagar, Gujarat, India – 382026. Website www.neuation.com

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