TROTEC TP7 Pyrometer User Manual

June 4, 2024
TROTEC

TROTEC TP7 Pyrometer

TROTEC-TP7-Pyrometer-PRODUCT

Safety

Read this manual carefully before starting or using the device. Always store the manual in the immediate vicinity of the device or its site of use.

Warning
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference.

  • Do not use the device in potentially explosive rooms or areas and do not install it there.
  • Do not use the device in aggressive atmosphere.
  • Do not immerse the device in water. Do not allow liquids to penetrate into the device.
  • The device may only be used in dry surroundings and must not be used in the rain or at a relative humidity exceeding the operating conditions.
  • Protect the device from permanent direct sunlight.
  • Do not expose the device to strong vibrations.
  • Do not remove any safety signs, stickers or labels from the device. Keep all safety signs, stickers and labels in legible condition.
  • Do not open the device.
  • Avoid looking directly into the laser beam.
  • Never point the laser beam at people or animals.
  • Never charge batteries that cannot be recharged.
  • Different types of batteries and new and used batteries must not be used together.
  • Insert the batteries into the battery compartment according to the correct polarity.
  • Remove discharged batteries from the device. Batteries contain materials hazardous to the environment. Dispose of the batteries according to the national regulations.
  • Remove the batteries from the device if you will not be using the device for a longer period of time.
  • Never short-circuit the supply terminal in the battery compartment!
  • Do not swallow batteries! If a battery is swallowed, it can cause severe internal burns within 2 hours! These burns can lead to death!
  • If you think batteries might have been swallowed or otherwise entered the body, seek medical attention immediately!
  • Keep new and used batteries and an open battery compartment away from children.
  • Observe the storage and operating conditions (see Technical data).

Intended use

This device is exclusively intended for measuring temperature by means of an infrared sensor in the measuring range specified in the technical data. People who use this device must have read and understood the operating manual, especially the Safety chapter.
To use the device for its intended use, only use accessories and spare parts which have been approved by Trotec.

Foreseeable misuse

The device must not be pointed at people. Do not use the device in potentially explosive atmospheres, for measurements in liquids or at live parts. Trotec accepts no liability for damages resulting from improper use. In such a case, any warranty claims will be voided. Any unauthorised modifications, alterations or structural changes to the device are forbidden.

Personnel qualifications

People who use this device must:

  • be aware of the dangers that occur when working with laser measuring devices.
  • have read and understood the operating manual, especially the Safety chapter.

Residual risks

  • Warning of electrical voltage
    There is a risk of a short-circuit due to liquids penetrating the housing! Do not immerse the device and the accessories in water. Make sure that no water or other liquids can enter the housing.

  • Warning of electrical voltage
    Work on the electrical components must only be carried out by an authorised specialist company!

  • Warning of laser radiation
    Laser class 2, P max.: < 1 mW, λ: 400-700 nm, EN 60825-1:2014
    Do not look directly into the laser beam or the opening from which it emerges.
    Never point the laser beam at people, animals or reflective surfaces. Even brief eye contact can lead to eye damage.
    Examining the laser output aperture by use of optical instruments (e.g. magnifying glass, magnifiers and the like) entails the risk of eye damage.
    When working with a laser of class 2, observe the national regulations on wearing eye protection.

  • Warning Risk of suffocation!
    Do not leave the packaging lying around. Children may use it as a dangerous toy.

  • Warning
    The device is not a toy and does not belong in the hands of children.

  • Warning
    Dangers can occur at the device when it is used by untrained people in an unprofessional or improper way!Observe the personnel qualifications!

  • Caution
    Keep a sufficient distance from heat sources.

  • Note
    To prevent damages to the device, do not expose it to extreme temperatures, extreme humidity or moisture.

  • Note
    Do not use abrasive cleaners or solvents to clean the device.

Information about the device

Device description
The pyrometer TP7 uses an infrared sensor to measure surface temperatures without contact. An integrated multi-laser pointer serves for the determination of the measuring spot. You can set the emission ratio of the material to be measured so as to achieve a more precise measurement result. For the temperature measurement the device allows you to set freely definable thresholds. Exceeding or falling below these preselected thresholds is indicated by an acoustic alarm function and visually by a changed display colour.
The display can be illuminated as needed. When not in use, an automatic switch-off saves the battery.

Measuring principle
The device measures the temperature by means of an infrared sensor. Important factors playing a role in the temperature measurement are the measuring spot diameter and the degree of emission.

Measuring spot
Observe the ratio of the distance (D) to the measuring spot diameter (S). The larger the distance to the object, the larger the measuring spot diameter and hence, the less precise the measured result. The device calculates an average temperature from all the temperatures in the measuring spot.

Degree of emission

The degree of emission is used to describe the energy radiation characteristics of a material. Most organic materials have an emissivity of 0.95. Metals or shiny materials come with a much lower value. A material’s emissivity depends on various factors, e.g. on

  • Material composition
  • Surface condition
  • Temperature

The emissivity can range between 0.1 and 1 (in theory). The following rule of thumb can be assumed:

  • When a material is rather dark and its surface texture matt, it probably has a high emissivity.
  • The brighter and smoother the surface of a material, the lower will be its emissivity, presumably.
  • The higher the degree of emission of the surface to be measured, the better it is suited for non-contact temperature measurement by use of a pyrometer or thermal imaging camera, since falsifying temperature reflections become negligible.

Nevertheless, entering a degree of emission as appropriate as possible is indispensable for a precise measurement.

Emissivity table

The table below may be used as reference for setting the degree of emission. It supplies reference values for the emissivity of common materials.

Material Degree of emission
Aluminium, roughened 0.1 to 0.3
Aluminium, alloy A3003, oxidized 0.3
Aluminium, oxidized 0.2 to 0.4
Asbestos 0.92 to 0.95
Tarmac 0.92 to 0.95
Basalt 0.7
Concrete 0.92 to 0.95
Bitumen 0.98 to 1.00
Lead, oxidized 0.2 to 0.6
Lead, rough 0.4
Roofing felt 0.95
Ice 0.98
Iron (forged), blunt 0.9
Iron, oxidized 0.5 to 0.9
Iron, rusted 0.5 to 0.7
Enamel varnish, black 0.95
Earth 0.92 to 0.96
Paint (not alkaline) 0.90 to 0.95
Paint (non-metal) 0.95
Gypsum 0.60 to 0.95
Glass, pane 0.85 to 0.95
Rubber 0.92 to 0.95
Cast iron, molten 0.2 to 0.3
Cast iron, not oxidized 0.2
Skin 0.98
Haynes alloy 0.3 to 0.8
Radiator enamel 0.95
Timber (natural) 0.90 to 0.95
Inconel, electro-polished 0.15
Inconel, oxidized 0.70 to 0.95
Inconel, sand-blasted 0.3 to 0.6
Limestone 0.95 to 0.98
Carborundum 0.9
Ceramics 0.88 to 0.95
Gravel 0.95
Carbon, graphite 0.70 to 0.85
Carbon, not oxidized 0.8 to 0.9
Material Degree of emission
--- ---
Plastic, non-transparent 0.95
Copper, oxidized 0.4 to 0.8
Varnish 0.80 to 0.95
Marble 0.90 to 0.95
Brass, highly polished 0.3
Brass, oxidized 0.5
Molybdenum, oxidized 0.2 to 0.6
Nickel, oxidized 0.2 to 0.5
Plastic 0.85 to 0.95
Plaster 0.90 to 0.95
Sand 0.9
Snow 0.9
Steel, heavy plate 0.4 to 0.6
Steel, cold-rolled 0.7 to 0.9
Steel, oxidized 0.7 to 0.9
Steel, polished sheet metal 0.1
Steel, stainless 0.1 to 0.8
Cloth 0.95
Wallpaper (non-metal) 0.95
Textiles (non-metal) 0.95
Titanium, oxidized 0.5 to 0.6
Clay 0.90 to 0.95
Water 0.93
Cement 0.90 to 0.96
Brick (rough) 0.90 to 0.95
Zinc, oxidized 0.1

Overview

TROTEC-TP7-Pyrometer-FIG-2

No. Designation
1 Laser pointer
2 Infrared sensor
3 Battery compartment with cover
4 Measurement button
5 Lamp button
6 MODE button
7 Laser button
8 Display
No. Designation
--- ---
9 SCAN indication
10 HOLD indication
11 Laser indication
12 Indication for continuous measurement
13 Indication of the upper alarm threshold
14 Indication of the lower alarm threshold
15 Temperature unit indication
16 Battery status indication
17 Indication of the degree of emission
18 MAX temperature indication
19 MAX indication
20 Measurement value display

Technical data

Parameter Value
Model TP7
Weight 224 g

Dimensions

(length x width x height)

| 160 mm x 49 mm x 122 mm
Measuring range| -50 °C to 1000 °C (-58 °F to

1832 °F)

Resolution| 0.1 °C / °F
Target display| Laser class II, 630 to 670 nm

< 1 mW

Accuracy| ±2.5 °C (±4.5 °F) at -50 °C to

20 °C (-58 °F to 68 °F)

±1 % at 21 °C to 300 °C

(69 °F to 572 °F)

±1.5 % at 301 °C to 1000 °C

(573 °F to 1832 °F)

Degree of emission| Adjustable from 0.10 to 1.0
Optical resolution| 40:1 (D:S)
Smallest measuring spot| ø 25.4 mm
Spectral sensitivity| 8~14 μm
Response time| < 150 ms
Operating temperature| 0 °C to 50 °C (32 °F to

122 °F), 10 % to 90 % RH

Storage conditions| -10 °C to 60 °C, < 80 % RH
Power supply| 9 V battery
Switch-off| After approx. 10 seconds of non-use

Scope of delivery

  • 1 x Device TP7
  • 1 x 9 V battery
  • 1 x Quick guide
  • 1 x Storage bag

Transport and storage

Note
If you store or transport the device improperly, the device may be damaged. Note the information regarding transport and storage of the device.

Transport
For transporting the device use a suitable bag to protect it from external influences. The manufacturer packed the device to the best of his abilities to protect it against transport damage.

Storage
When the device is not being used, observe the following storage conditions:

  • dry and protected from frost and heat
  • protected from dust and direct sunlight
  • the storage temperature complies with the values specified in the Technical data
  • Remove the battery from the device.

Operation

Inserting the battery

Note
Make sure that the surface of the device is dry and the device is switched off.

  1. Open the battery compartment by folding open the cover (22) with your fingers.
  2. Use the battery clip (21) to connect the new battery  (1 x 9 V) with correct polarity.
  3. Close the cover of the battery compartment.
Carrying out a measurement

Info
Please note that moving from a cold area to a warm area can lead to condensation forming on the device’s circuit board. This physical and unavoidable effect can falsify the measurement. In this case, the display shows either no measured values or they are incorrect. Wait a few minutes until the device has become adjusted to the changed conditions before carrying out a measurement.

  • Ensure that the surface to be measured is free of dust, dirt or similar substances.
  • To be able to gain exact measurement results on surfaces which reflect heavily, stick matt masking tape to the surface or apply matt black paint with a very high and known degree of emission.
  • Note the 40:1 ratio of the distance to the measuring spot diameter. For accurate measurements the measuring object should be at least twice as large as the measuring spot.

Carrying out a quick measurement
Please proceed as follows to carry out a quick measurement:

  1. Point the device at the object to be measured.
  2. Press the Measurement button (4).
    • The device turns on and carries out a measurement.
    • The currently measured value will be indicated on the display.

Carrying out an extended measurement
Please proceed as follows to carry out a somewhat longer measurement:

  1. Point the device at the object to be measured.
  2. Hold onto the Measurement button (4) if you want to perform a prolonged measurement.
    • The device turns on and carries out a measurement.
    • The SCAN indication (9) will appear on the display to indicate that the measurement is in progress.
    • The currently measured value will be indicated on the display.
  3. Let go of the Measurement button (4).
    • The device stops the measurement and indicates this by displaying HOLD (10).
    • The maximum value (19) of the last measurement will be shown in addition.

Setting the temperature unit (°C / °F)
The default setting for the temperature unit is °C. This setting can be manually changed to °F at the device. Please proceed as follows to change the temperature unit:

  1. Repeatedly press the MODE button (6) until the Temperature unit indication (15) flashes.
  2. Press the Laser button (7) or the Lamp button (5) to change the temperature unit at the device.

Switching the laser pointer on or off Ex works the laser pointer is switched off.

Warning of laser radiation
Please observe that with a switched-on laser the laser pointer will go on as soon as you press the Measurement button (4).

Danger due to laser radiation!
Please proceed as follows to switch the laser pointer on or off:

  1. Press the Laser button (7).
    • The Laser pointer ON symbol is displayed in the Laser indication (11).
    • The laser pointer is switched on.
  2. Press the Laser button (7) again.
    • The Laser pointer ON symbol is no longer displayed in the Laser indication (11).
    • The laser pointer is switched off.

The device memorizes the selected setting when switching off.

Switching the display illumination on or off
Ex works the display illumination is switched off. Please proceed as follows to activate or deactivate the display illumination:

  1. Press the Lamp button (5).
    • The display illumination will be switched on.
  2. Press the Lamp button (5) again.
    • The display illumination will be switched off.

The device memorizes the selected setting when switching off.

Setting the degree of emission
To achieve a more precise measurement you can previously enter a degree of emission that is as accurate as possible. Please proceed as follows to set the degree of emission at the device:

  1. Repeatedly press the MODE button (6) until the Indication of the degree of emission (17) flashes.
  2. Use the Laser button (7) or the Lamp button (5) to change the degree of emission to the desired value between 0.10 and 1.00.
  3. Press the Laser button (7).
    • The set emissivity value will be increased by 0.01.
  4. Press the Lamp button (5).
    • The set emissivity value will be reduced by 0.01.
  5. Press the Measurement button (4) to adopt the set emissivity value for your measurement.

Switching the continuous measurement function on or off
The device comes with a function for continuous measurements. If this function is activated, the device constantly measures the temperature until deactivated. Please proceed as follows to switch on the continuous measurement function:

  1. Repeatedly press the MODE button (6) until the corresponding icon in the Indication for continuous measurement (12) flashes.
    • The characters OFF appear on the upper measurement value display (20).
  2. Press the Laser button (7) or the Lamp button (5).
    • The characters ON appear on the upper measurement value display (20).
  3. Press the Measurement button (4) to start a continuous measurement.
    • The device starts measuring.
  4. Press the Measurement button (4) again to stop the continuous measurement operation.
    • The device stops the continuous measurement operation and indicates the determined measured value.

Setting the upper and lower alarm thresholds
You can set both an upper and lower alarm threshold for the measured value at the device. Upon exceeding or falling below this value an acoustic signal will be emitted by the device. Additionally, the display lights up in one of the following colours:

Display colour Meaning
Flashes red Surface temperature exceeds activated upper threshold. The

display flashes red and a constant alarm tone is emitted. Also works when the display illumination is deactivated.
Flashes blue| Surface temperature below activated lower threshold. The display flashes blue and a constant alarm tone is emitted. Also works when the display illumination is deactivated.
Continuously illuminated in green| Surface temperature is in normal range. The display will only be illuminated in green if the display illumination is activated.

Please proceed as follows to set the upper and lower alarm thresholds:

  1. Repeatedly press the MODE button (6) until the corresponding icon flashes in the Indication of the upper alarm threshold (13) / Indication of the lower alarm threshold (14).
    • The characters OFF appear on the upper measurement value display (20).
  2. Press the Laser button (7) or the Lamp button (5).
    • The characters ON appear on the upper measurement value display (20).
  3. Then press the MODE button (6) again.
    • The currently saved value for the alarm threshold will be indicated on the upper measurement value display (20).
  4. Use the Laser button (7) or the Lamp button (5) to change the value for the alarm threshold as desired.

Enabling/disabling the alarm threshold
Please proceed as follows to enable/disable the upper and lower alarm thresholds:

  1. Repeatedly press the MODE button (6) until the corresponding icon flashes in the Indication of the upper alarm threshold (13) / Indication of the lower alarm threshold (14).
    • The characters OFF appear on the upper measurement value display (20).
  2. Press the Laser button (7) or the Lamp button (5) to activate the alarm threshold.
    • The characters ON appear on the upper measurement value display (20).
    • The desired alarm threshold is now activated.
  3. Press the Laser button (7) or the Lamp button (5) again to deactivate the alarm threshold.
    • The characters OFF appear on the upper measurement value display (20).
    • The desired alarm threshold is now deactivated.

Maintenance and repair

Battery change
A battery change is required, when a battery indication lights up on the display (8) or the device can no longer be switched on. See chapter Operation.

Cleaning
Clean the device with a soft, damp and lint-free cloth. Make sure that no moisture enters the housing. Do not use any sprays, solvents, alcohol-based cleaning agents or abrasive cleaners, but only clean water to moisten the cloth.

Repair
Do not modify the device or install any spare parts. For repairs or device testing, contact the manufacturer.

Errors and faults

The device has been checked for proper functioning several times during production. If malfunctions occur nonetheless, check the device according to the following list.
The device does not switch on:

  • Check the charging status of the battery. Change the battery, if required (see chapter Inserting the battery).
  • Make sure that the battery is properly positioned. Check the polarity is correct.

Disposal

Always dispose of packing materials in an environmentally friendly manner and in accordance with the applicable local disposal regulations.
The icon with the crossed-out waste bin on waste electrical or electronic equipment stipulates that this equipment must not be disposed of with the household waste at the end of its life. You will find collection points for free return of waste electrical and electronic equipment in your vicinity. The addresses can be obtained from your municipality or local administration. You can also find out about other return options that apply for many EU countries on the website https://hub.trotec.com/?id=45090. Otherwise, please contact an official recycling centre for electronic and electrical equipment authorised for your country. The separate collection of waste electrical and electronic equipment aims to enable the re-use, recycling and other forms of recovery of waste equipment as well as to prevent negative effects for the environment and human health caused by the disposal of hazardous substances potentially contained in the equipment. In the European Union, batteries and accumulators must not be treated as domestic waste, but must be disposed of professionally in accordance with Directive 2006/66/EC of the European Parliament and of the Council of 6 September 2006 on batteries and accumulators. Please dispose of batteries and accumulators according to the relevant legal requirements.

Only for United Kingdom
According to Waste Electrical and Electronic Equipment Regulations 2013 (SI 2013/3113) (as amended) and the Waste Batteries and Accumulators Regulations 2009 (SI 2009/890) (as amended), devices that are no longer usable must be collected separately and disposed of in an environmentally friendly manner.

Trotec GmbH Grebbener Str. 7
D- 52525 Heinsberg
+ 49 2452 962-400
49 2452 962-200
info@trotec.com www.trotec.com

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