DCC Electric DCC-9 EV Energy Management Instruction Manual

DCC Electric DCC-9 EV Energy Management

Product Information

The Electric Vehicle Energy Management System (EVEMS) is a product designed to make a building’s electrical infrastructures fully ready for electric vehicles at the lowest possible price. It is a splitter box that allows the connection of an EV Charger to a power source without affecting load calculation. The system is available in multiple models: DCC-9-BOX, DCC-9-BOX-3R, DCC-9-BOX3, and DCC-9-BOX6.

• DCC-9-BOX: Voltage and wiring: 240/208V AC single phase, Terminals size CSA Certification UL Certification, Dimensions: 12 x 12 x 7.5, Total weight: 11 lb (4.99 kg), Main power supply options: 60A, 70A, 80A, 90A, 100A, 125A.

• DCC-9-BOX-3R: Voltage and wiring: 240/208V AC single phase, Terminals size CSA Certification UL Certification, Dimensions: 14 x 13 x 8, Total weight: 12 lb (5.44 kg), Main power supply options: 60A, 70A, 80A, 90A, 100A, 125A.

• DCC-9-BOX3: Voltage and wiring: 240/208V AC single phase, Terminals size CSA Certification UL Certification, Dimensions: 39 x 14 x 9, Total weight: 40.5 lb (18.37 kg), Main
  power supply options: 60A, 70A, 80A, 90A, 100A, 125A. (Only available in Canada)

• DCC-9-BOX6: Voltage and wiring: 240/208V AC single phase, Terminals size CSA Certification UL Certification, Dimensions: 81 x 14 x 9, Total weight: 81 lb (36.74 kg), Main power supply options: 60A, 70A, 80A, 90A, 100A, 125A. (Only available in Canada)

Product Usage Instructions

Before using the product, it is important to read and save the instructions provided in the user manual.

Safety Information

• Read all instructions prior to using this product.
• For a vertical installation on a wall, refer to the information on the enclosure for the choice of mounting position.

Precautions

• It is recommended to schedule the charging of the vehicle during hours of low electrical consumption to minimize interruptions to the electric charging station.
• Even if this product is advertised for EV chargers, it can be installed with other types of load.

Specifications

• The DCC-9-BOX is designed to make a building’s electrical infrastructures fully ready for electric vehicles at the lowest possible price.
• For bundled installations, taller versions (DCC-9-BOX3 and DCC-9-BOX6) can house 3 or 6 DCC PCBs to maximize space usage.

Characteristics

• The DCC-9 is an Energy Management System specially designed to allow the connection of an EV Charger to be connected to a power source without affecting load calculation.
• The DCC-9-BOX can be installed in various ways, including group installation, wall installation, ceiling installation, and vertical installation on the floor for DCC-9-BOX3 and DCC-9-BOX6 models.

Main Power Supply (CB)
The DCC-9-BOX can be powered by a 240/208V AC single phase source with a maximum of 125A. The available options for the main power supply depend on the specific DCC model.

Typical Installation

• For outdoor installation, use the NEMA 3R enclosure (DCC-9-BOX-3R).
• Refer to the user manual for specific installation instructions and diagrams based on your installation type.

Note: The provided dimensions, weights, and specifications are approximate and subject to change without notice.

ABOUT THIS MANUAL

ERRORS AND INACURACIES
For any inaccuracy or omission, or to forward any general comments or suggestions concerning the quality of this manual, please send an email to [email protected].

COPYRIGHTS AND TRADE NAMES

• All information’s in this manual are subject to copyright protection and other intellectual property protection of THERMOLEC LTÉE. / RECHARGE VÉHICULE ÉLECTRIQUE and its licensors. This installation manual cannot be modified, reproduced or copied without a prior written authorisation from THERMOLEC LTÉE. / RECHARGE VÉHICULE ÉLECTRIQUE and its licensors. Additional information’s are available on request. The following logos are trade names or trademarks of THERMOLEC LTÉE. / RECHARGE VÉHICULE ÉLECTRIQUE in the United States and in Canada.

• All other trade names mentioned in this document are the property of their respective owners and their uses in this manual does not means a sponsorship or approval of the product. The use of any trade name shown in this document is strictly forbidden. In this document, the terms DCC – EVEMS and DCC are equivalent.

SAFETY INFORMATION

This document describes important safety instructions which must be followed during installation, maintenance and application of the DCC – Electric Vehicle Energy Management System (EVEMS).

Warning

• Read all instructions prior using this product.
• Always disconnect the DCC – EVEMS power supply before any works.
• Use only the DCC – EVEMS by following the technical specifications indicated in this installation manual.
• Do not install the DCC – EVEMS nearby inflammable materials, explosives or fuels, chemical products and vapors.
• Never spray the DCC – EVEMS with water or any other liquids.
• Stop using the DCC – EVEMS immediately if defective, cracked, broken or damaged.
• Never try to modify, repair or dismantle the DCC – EVEMS. Please contact the manufacturer for any malfunction.
• Never insert a sharp object inside the DCC – EVEMS at the risk of causing da-mages to the components.
• Any improper use of the DCC – EVEMS could result in serious injuries which may cause death.
• For a vertical installation on a wall, refer to the information’s on the enclosure for the choice of mounting position.

Precautions

• Any improper use of the DCC – EVEMS can cause damages and premature wear of the components, which voids the warranty.
• Never use the DCC – EVEMS above or below the temperature range of -22 °F to 113 °F (-30 °C to 45 °C).
• Only store the DCC – EVEMS above or below the temperature range of -4 °F to 158 °F (-20 °C to 70 °C).
• The installation of the DCC – EVEMS must be done in accordance with the latest electrical code requirements.

Notes

• It is recommended to schedule the charging of the vehicle during hours of low electrical consumption to minimize interruptions to the electric charging station.
• Always check that the DCC – EVEMS is adequately fixed to the wall or ceiling or in a location to avoid any damages.
• Even if this product is advertised for EV chargers, it can be installed with other types of load.
• It is the installer’s responsibility to make sure that the electric power source is adequate for the use of the DCC – EVEMS.
• Do not use any cleaning solvents to clean the DCC – EVEMS.

Limited warranty

1. THERMOLEC LTÉE. warrants the integrated controls against any defects for a period of one year from the shipping date. The warranty is limited to the equipment and components supplier by THERMOLEC LTÉE.
2. In case of incorrect installation, inappropriate use or repairs done by unauthorized personnel by THERMOLEC LTÉE., the warranty will be automatically void.
3. THERMOLEC LTÉE. undertakes to repair or replace, at site or at the manufacturing location, at his option, the defective material only after an evaluation made by its representative.
4. THERMOLEC LTÉE. will not be held liable for damages or delays and will not be required to pay transport cost of the EVEMS said to be defective.
5. THERMOLEC LTÉE. shall not be liable for any indirect damages or delays caused by faulty workmanship or materials. No indemnity will be paid for repairs, replacements or modifications without a prior written consent supplied by THERMOLEC LTÉE.
6. Any control device or accessory sup-plied with the DCC – EVEMS to be installed or connected remotely from the EVEMS will be guaranteed by the manufacturer only under the special conditions mentioned in paragraph 5.
7. The components supplied for repairs are guaranteed for the remaining of the warranty on the original product or 90 days. The longest period will pre-vail.
8. All repairs made at the THERMOLEC LTÉE. plant are guaranteed for 30 days from the date of repairs.

SPECIFICATIONS

• DCC-9-BOX is a splitter box specifically designed to make a building’s electrical infrastructures fully ready for electric vehicles at the lowest possible price.
• For bundled installations, taller versions (BOX3 and BOX6) can house 3 or 6 DCC PCBs in order to maximise space usage.

Models                Dimensions                          Total weight

 | (H” x W” x D”)|
---|---|---
DCC-9-BOX| 12″ x 12″ x 7.5″| 11 lb (4,99 kg)
DCC-9-BOX-3R| 14″ x 13″ x 8″| 12 lb (5,44 kg)
DCC-9-BOX3| 39″ x 14″ x 9″| 40.5 lb (18,37 kg)
DCC-9-BOX6| 78″ x 14″ x 9″| 81 lb (36,74 kg)

• Voltage and wiring 240/208V AC single phase: L1, L2, Neutral, Ground.
• Terminals sizeup to 2/0 (CU/AL)
• CSA Certification DCC-9-BOX,
  • DCC-9-BOX-3R,DCC-9-BOX3,
  • DCC-9-BOX6
• UL Certification DCC-9-BOX, DCC-9-BOX-3R

*Approximative and can change without notice.
Only available in Canada

CHARACTERISTICS

CONDITIONS FOR APPLICATION
The DCC-9 is an Energy Management System specially designed to allow the connection of an EV Charger to be connected to a power source without affecting load calculation.

INSTALLATIONS TYPES

• Group installation
• Wall installation
• Ceiling installation

The DCC-9-BOX6 and DCC-9-BOX3 can also be installed vertically on the floor.

MAIN POWER SUPPLY (CB)
The DCC-9-BOX can be powered by a 240/208V AC single phase source, max 125A. The following options are offered by each DCC model:

DCC-9-BOX-3R

TYPICAL INSTALLATION

NOTES
For outdoor installation, use our NEMA 3R enclosure (DCC-9-BOX-3R). DCC INSTALLATION
STEP 1: CHECK THE PACKAGE CONTENTS INSTALLATION VIDEO
To access our installation video, visit our website www.dccelectric.com

STEP 2: PREPARATIONS FOR INSTALLATION

1. Disconnect the main power

2. Select the DCC intended location.

   • The DCC can be mounted on a ceiling or on a wall.
     NOTE: The DCC controller must be mounted so that the nameplate remains visible at all times.
     Do not install the DCC:

   • Outdoor, unless the DCC is ordered with our NEMA 3R enclosure.

   • In a location with high level of risk.

   • Nearby inflammable materials, explosives or fuels, chemical products and vapors.

3. Before installation, check the DCC mounting position.

• Wall installation
  Refer to the information on the enclosure to insure proper installation.

• Ceiling installation
  The installation may be done in any direction.

WARNING
Warranty automatically void if the DCC is installed incorrectly.

STEP 3: INSTALLATION

Ceiling installation

1. Remove the 4 cover screws.
2. Fix the ceiling mounting support on the DCC.
3. Lift the DCC using the ceiling mounting support.
4. Position the DCC at the intended location.
5. Fix the DCC with the anchors for the type of surface.
6. Check that the DCC is adequately fixed to the wall or ceiling.
7. Remove the ceiling mounting support.

Wall installation

1. Remove the 4 cover screws.
2. Position the DCC at the intended location.
3. Ensure that the mounting is according with the information’s on the enclosure.
4. Fix the DCC with the anchors provided for the type of surface.
5. Check that the DCC is adequately fixed to the wall or ceiling.

STEP 4: CONDUCTOR CONNEXIONS
See label within the box.

WARNING

• The location of the terminals of the main power supply and of the panel is modified from the DCC-9 generation 2.1.
• Please pay attention to the indications “L1” and “L2” in the box.

STEP 5: SECURE AND ENERGIZE

1. Secure: Put the cover back.
2. Energize: Supply electrical power to the DCC.

STEP 6: IDENTIFICATION

1. Register all the information of the charging station owner (address and parking space) in the space provided on the cover.
2. Register all configuration settings of the main power supply (essential load) in the space provided on the cover.

MAINTENANCE

Do not use any cleaning solvents to clean the DCC.

INTERNAL COMPONENTS

DCC-9-BOX3 AND DCC-9-BOX6

TYPICAL INSTALLATION DCC INSTALLATION
STEP 1: CHECK THE PACKAGE CONTENTS INSTALLATION VIDEO
To access our installation video, visit our website www.dccelectric.com

STEP 2: PREPARATIONS FOR INSTALLATION

1. Disconnect the main power;

2. Select the DCC stack intended location; It can be mounted:

   • On the back of a meter stack

   • At any other location deemed adequate by the installer.
     NOTE: The DCC stack must be mounted so that the nameplate remains visible at all times.
     Do not install the DCC stack:

   • Outdoor

   • In a location where it would be at risk of being damaged

   • Nearby inflammable materials, explosives or fuels, chemical products and vapors.

3. Before installation, check the DCC stack mounting position.

WARNING
Warranty automatically void if the DCC is installed incorrectly.

STEP 3: INSTALLATION

1. Remove the cover screws (4 per cover) and remove each of the front covers;
2. Position the DCC stack at the intended location;
3. Fix the DCC stack with the anchors suitable for the type of surface;
4. Check that the DCC stack is adequately fixed to the floor.

STEP 4: DUCT INSTALLATION
The ducts can be installed according to the layout chosen by the installer:

• On the back of the stack, for each DCC box, to the corresponding meter socket if the DCCs and the meters are back-to-back:
• On the sides, from the upper and lower junction boxes of the DCC stack:
• Downwards and/or upwards from the upper and lower junction boxes of the DCC stack:

STEP 5: CONDUCTOR CONNEXIONS
See label within the box.

WARNING
The location of the terminals of the main power supply and of the panel is modified from the DCC-9 generation 2.1.
Please pay attention to the indications “L1” and “L2” in the box.

STEP 6: SECURE AND RE-ENERGIZE

1. Secure : Put the cover back on each DCC;
2. Re-energize : Supply electrical power to the DCC.

STEP 7: IDENTIFICATION

1. Register all the information of the charging station owner (address and parking space) in the space provided on the cover of each DCC;
2. Register all configuration settings of the main power supply (essential load) in the space provided on the cover.

MAINTENANCE
Do not use any cleaning solvents to clean the DCC.

DIMENSIONS DCC STACK

KNOCK OUT MESURES FOR DCC STACK TUB END

References

• DCC Electric Vehicle (EV) Charging for Condos or Full Panel Homes
• DCC Électrique - Contrôleur de charge pour véhicule électrique

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