EIBENSTOCK ESM 1311 Satineermachine Set Instruction Manual

EIBENSTOCK ESM 1311 Satineermachine Set

Product Information

Product Name: Satiniermaschine ESM 1311 Set

Technical Data:

• Rated Voltage: 230 V ~
• Power Input: 1300 W
• Rated Current: Not specified
• Order No. : 37537000
• Frequency: Not specified
• Rated Speed: Variable speed with 7 settings (1300 – 3050 min-1)
• Max. Diameter of the Tool : Not specified
• Connection shaft: Not specified
• Protection Class: Not specified
• Degree of Protection: Not specified
• Weight: Not specified
• Interference Suppression: Not specified

Included in the Set:

• Calender with suction hood
• Nylon roller brush
• Manual in a case

Available Accessories:

• Roller brush nylon K80
• Starter Kit finishing wheels* with 1 piece of Sanding flap wheel (P 60), Polishing fleece wheel (rough), Polishing fleece wheel (fine), Flap-fleece combi wheel (P 100)
• Nylon fleece wheel* (1 piece)

Application:
The Satiniermaschine ESM 1311 Set is designed for professional use and is suitable for rough and fine grinding, as well as for mirror finish. It can be used on surfaces of metal, plastic, and wood for tasks such as sanding, deburring, burnishing, structuring, matting, calendaring, and polishing.

Product Usage Instructions

1. Before using the machine, read the operating instructions in the manual.
2. Work with concentration and care. Keep your workplace clean and avoid hazardous situations.
3. Take precautions to protect yourself, such as wearing goggles, ear protectors, dust mask, protective gloves, and sturdy work clothes.
4. When working, make sure to wear ear protectors, goggles, protective gloves, and a dust mask.
5. Ensure that the machine is properly switched off before performing any maintenance or adjustments. Refer to the manual for additional safety instructions.
6. For electrical connection, follow the instructions provided in the manual.
7. To turn the machine on or off, use the designated switch.
8. The machine has a continuous operation mode for extended use.
9. The machine offers variable speed settings. Refer to the table in the manual for the corresponding speed values.
10. The satiniermaschine should only be operated with the protective hood attached.
11. To insert a grinding roller, place it on the mounting mandrel so that it is captured by the two keyways of the mandrel. Secure the roller using the provided mechanism.
12. Note that one of the keyways on the mandrel must be removed to install the expansion roller.
13. Before starting any work, run the machine briefly in a safe position. If the tool runs unevenly, stop working immediately.
14. Work in a linear motion when using the machine.
15. For dust protection, use the suction hood and an industrial vacuum cleaner (specific models mentioned in the manual).
16. Refer to the manual for environmental protection guidelines.

Important Safety Instructions

Important instructions and warning notices are allegorized on the machine by means of symbols:

• Before you start working, read the operating instructions of the machine.
• Work concentrated and carefully. Keep your workplace clean and avoid dangerous situations.
• In order to protect the user, take precautions.

During work you should wear goggles, ear protectors, dust mask, protective gloves and sturdy work clothes.

• wear ear protectors
• wear goggles
• wear protective gloves
• wear a dust mask

Technical Data

Polisher ESM 1311 Set

• Frequency: 50 / 60 Hz
• Rated Speed: 1300 – 3050 rpm
• Max. Diameter of the Tool : 120 mm
• Connection shaft: Ø 19 mm
• Protection Class: II
• Degree of Protection: IP 20
• Weight: about 3,7 kg
• Interference Suppression: EN 55014 and EN 61000

Supply
Calender with suction hood, nylon roller brush and manual in a case.

Available Accessories

Starter Kit finishing wheels* with 1 piece of Sanding flap wheel (P 60), Polishing fleece wheel (rough), Polishing fleece wheel (fine), Flap-fleece combi wheel (P 100)| ****

37520000

Nylon fleece wheel* (1 piece)| 37535000

• width/Ø 100 x 100 mm

Application for Indented Purpose
The calender ESM 1311 Set is indented for professional use and suitable for rough and fine grinding, as well as for mirror finish. According to the accessories, surfaces of metal, plastic and wood can be finished, i. e. sanded, deburred, burnished, structured, matted, calendered and polished.

Safety Instructions

• Safe work with the machine is only possible if you read this operating instruction and the safety instructions completely and follow the instructions contained strictly. Additionally, the general safety instructions of the leaflet supplied with the tool must be observed. Prior to the first use, the user should absolve a practical training. Save all warnings and instructions for future reference.
• If the connection cable gets damaged or cut during the use, do not touch it, but instantly pull the plug out of the socket. Never use the tool with a damaged connection cable.
• The tool must neither be wet nor used in humid environment.
• Do not use the tool near explosive materials (petrol, dilution).
• Do not work with materials containing asbestos.
• Modifications of the tool are prohibited.
• Always check the tool, cable and plug before use. Have damages only repaired by specialists. Only insert the plug into the socket when the tool switch is off.
• When the machine runs outside, always use a protection switch (30 mA max.) against fault current.
• The machine should only work under supervision of somebody. Plug and switch the machine off if it is not under supervision, e. g. in case of putting up and stripping down the machine, in case of setting up and striking, voltage drop or when fixing or mounting an accessory.
• Switch the machine off if it stops for whatever reason. This way, you avoid that it starts suddenly and not under supervision.
• Do not use the machine if one part of the housing is damaged or in case of damages on the switch, cable or plug.
• Pay attention that the speed indicated on any disc or tool meets or is higher than the max. speed indicated on the machine.
• Grinding wheels have to be stored and used carefully and following the instructions of the producer.
• Check the accessories before use. Do not use any products which are broken away, cracked or damaged in another way.
• Before use, make sure that the tool is correctly fixed and fastened. Let it run idle for about 30 seconds in a safe position. If considerable vibrations occur or if other defects are recognised, switch off immediately.
• In case of using grinding tools with internal thread, make sure that the internal thread is long enough to receipt the whole spindle thread length.
• Make sure that while grinding no sparks can pose a danger for persons or ignite inflammable substances.
• While working, lead the line cord or extension cord to the back away from the tool.
• Electric tools have to be inspected by a specialist in regular intervals.
• Never carry the tool at its cable.
• Do not touch rotating parts.
• Persons under 16 years of age are not allowed to use the tool.
• When working with this tool, wear ear protectors, dust mask and goggles.
• Make sure that persons in the work space are not endangered by particles flying around.
• Keep the handles dry, clean and free of oil and grease.
• Always hold the tool with both hands.
• Attention! The tool still runs for a little while after the machine was switched off.

For further safety instructions, please refer to the enclosure!

Electrical Connection

• First, check the correspondence between voltage and frequency against the data mentioned on the identification plate. Voltage differences from
  + 6% to – 10% are allowed.

• The machine is equipped with a soft start which prevents that swift automatic circuit breakers are unintentionally triggered.

• Before connecting the machine with the mains supply, make sure that it is switched off.

Switching on and off

• Short-Time Operation
  • Switching-on: press on/off switch (1)
  • Switching-off: release on/off switch (1) 

Permanent Operation

• Switching-on: press the on/off switch (1) and, keeping it pressed, engage the lock button (2)
• Switching-off: press the on/off switch (1) and let it go off again

Attention!
In case of every stop of the machine, the lock button (2) has to be released immediately by pressing the on/off switch. Consequently, you can avoid an unintentional restart of the machine (physical hazard).

The ESM 1310 is equipped with an adjusting wheel in order to allow a continuously variable control of the speed from 1300 and 3050 rpm. The adjusting wheel is on the top side of the handle opposite of the on/off switch.

Rated speeds

• A permanent use with reduced speed can cause an overload because the motor then gets less cooling air and therefore the machine will be overheated much faster.
• After working at low speed for a long time, before switching off, let the machine run at maximum speed without load for approx. 30 sec. This will cool the motor.

Functioning of the Electronics

1. Soft start
2. Constant speed in case of increasing working pressure
3. In case of overloading the motor, the speed is reduced until the user of the machine again decreases the working pressure.
4. By means of a thermal sensor, in case of continuous overload, the motor is protected against destruction. In fact, the machine switches off automatically and only can be switched on again after a certain cooling period (about 2 minutes). Press the on/off switch. The cooling period depends on the heating of motor winding and ambient temperature.

Attention!
High-energy and high-frequency interference can cause fluctuations in speed. In case of low speed adjustments, the machine can be overloaded easier.
Even if the electronics is not interrupted, there is the danger of overload. Therefore, work with soft pressure in order to avoid an excessive heating of the motor due to a too high power input.

Hand Guard
Only run the Calender with the mounted protective hood.

• You can use the front roller (A) to set the optimum pressure for the sanding rollers or the structure depth when brushing wood. To do this, open the knurled screw (8) and bring the roller into the desired position. Tighten the thumbscrew again.
• Connect the vacuum hose to the nozzle of the suction hood (C).

Werkzeugwechsel

Attention!
Before the beginning of all works disconnect the plug from the mains!

• To mount the insert tool (grinding roller, brush …) loosen the wing screw (D) and open the cover (E). 

Insert a Finishing Wheel

• Remove the knurled head screw (F).
• Put the wheel in a way on the connection shaft that it can be recepted by the two keys of the shaft. Secure the finishing wheel by means of the knurled head screw.

Attention!

• For mounting the Rubber air roller remove one of the keys.
• Let the machine run for a short period of time and in a safe position. If the machine does not run easily, stop working immediately.
• Switch the machine on and put it carefully on the surface you want to work on. Hold the tool with both hands and work with circular or linear movements. Never put on the whole surface of the sanding disc. Always grind with a small angle between grinding disc and the surface of the work piece.

Usage of abrasive belts
Mount the expansion wheel on the machine. Put the abrasive belt around the work piece you want to grind. Connect the ends of the abrasive belt and put it on the expansion wheel.

Attention!
Never load the abrasive belt so much that it rips.

Working Advice

• When sanding, the removal capacity and the surface quality are mainly determined by the abrasive selection as well as through the preselected speed. Work with the lowest possible sanding pressure in order to increase the service life of the abrasive. Excessively increasing the sanding pressure does not lead to a higher sanding capacity, but to more wear of the power tool and the abrasive. Work with moderate feed and perform the sanding parallel and overlapping with respect to the sanding paths.
• Use only original EIBENSTOCK sanding accessories.
• Only proper abrasives achieve good sanding capacity and give the power tool longer service life.
• Do not clamp power tools in the saw stand. Clamped power tools and sharp-edged application tools may result in serious injury.

Care and Maintenance

• Before the beginning of the maintenance or repair works you have to disconnect the plug from the mains.
• Repairs may be executed only by appropriately qualified and experienced personnel. After every repair the machine has to be inspected by an electric specialist. Due to its design, the machine needs a minimum of care and maintenance. However, the following points have to be observed:
  • The machine and the ventilation must be cleaned in regular intervals according to degree of contamination by means of compressed air.
  • During work, please pay attention that no particles get inside the machine.
  • In case of failure, a repair has to be carried out by an authorised service workshop.
• Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. EIBENSTOCK’s application service team will gladly answer questions concerning our products and their accessories.

Environmental Protection

• Raw material recycling instead of waste disposal
• To avoid damages on transportation, the power tool has to be delivered in a sturdy packing. The packing as well as the tool and its accessories are made of recyclable materials which makes it possible to remove environmental friendly und differentiated because of available collection facilities.

Only for EU countries

• Do not dispose of electric tools together with household waste material!
• In observance of the European Directive 2012/19/EU on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.

Noise Emission / Vibration
The indication of noise emission is measured according to EN 62841. The level of acoustic pressure on the work place could exceed 85 dB (A); in this case protection measures must be taken.

Wear ear protectors!

• The typical hand-arm vibration is below 2.5 m/s².
• Measured values determined according to EN 62841.
• The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.

Dust protection
Dust from material such as paint containing lead, some wood species, minerals and metal may be harmful. Contact with or inhalation of the dust may cause allergic reactions and/or respiratory diseases to the operator or bystanders. Certain kinds of dust are classified as carcinogenic such as oak and beech dust especially in conjunction with additives for wood conditioning (chromate, wood preservative). Material containing asbestos must only be treated by specialists.

• Where the use of a dust extraction device is possible it shall be used.
• To achieve a high level of dust collection, use the suction hood and an industrial vacuum cleaner (DSS 25/35/50) for wood and/or minerals together with this tool.
• The work place must be well ventilated.
• The use of a dust mask of filter class P2 is recommended.

Warranty

According to our general terms of delivery for business dealings, suppliers have to provide to companies a warranty period of 12 months for redhibitory defects (to be documented by invoice or delivery note). Damages due to natural wear, overstressing or improper handling are excluded from this warranty. Damages due to material defects or production faults shall be eliminated free of charge by either repair or replacement. Complaints will be accepted only if the tool is returned in non- dismantled condition to the manufacturer or an authorized Eibenstock service centre.

EU Declaration of Conformity

• We declare under our sole responsibility that the Polisher ESM 1311 described under “Technical Data” is in conformity with the following standards or standardization documents:
  • DIN EN 62841-1:2016-07 DIN EN 62841-2-4:2015-05
  • DIN EN IEC 55014-1:2022-12 DIN EN IEC 55014-2:2022-10
  • DIN EN IEC 61000-3-2:2019-12 DIN EN 61000-3-3:2020-07
  • DIN EN IEC 63000:2019-05
• according to the provisions of the directives 2011/65/EU, 2014/30/EU, 2006/42/EG
• Technical file (2006/42/EC) at:
  • Elektrowerkzeuge GmbH Eibenstock
  • Auersbergstraße 10
  • D – 08309 Eibenstock

Declaration of Conformity

• We declare as the manufacturer under our sole responsibility that the Polisher ESM 1311 described under “Technical Data” fulfi lls all the relevant provisions of the following Regulations S.I. 2008/1597 (as amended), S.I. 2017/1206 (as amended), S.I. 2012/3032 (as amended) and that the following designated standards have been used:
  • BS EN 62841-1+A11:2015-10-31 BS EN 62841-2-4:2014-08-31 BS EN IEC 55014-1:2021 BS EN 55014-2:2015-04-30
  • BS EN IEC 61000-3-2+A1:2019-03-05 BS EN 61000-3-3+A2:2013-09-30 BS EN IEC 63000:2018-12-10
• Technical file (S.I. 2008/1597) at:
  • Elektrowerkzeuge GmbH Eibenstock
  • Auersbergstraße 10
  • D – 08309 Eibenstock

Elektrowerkzeuge GmbH Eibenstock Auersbergstraße 10

• D – 08309 Eibenstock
• +49 (0) 37752 5030
• www.eibenstock.com

References

• EIBENSTOCK Elektrowerkzeuge | Qualitätswerkzeuge

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