Ramset ChemSet 101 Plus Chemical Injection Anchoring Instruction Manual
- June 12, 2024
- Ramset
Table of Contents
SPECIFIERS ANCHORING RESOURCE BOOK
ChemSet™ 101 PLUS
CHEMICAL INJECTION ANCHORING
GENERAL INFORMATION
Performance Related
Material Specification
Installation Related
Brick & Block Anchoring
Product
ChemSet ™ Injection 101 PLUS is a medium duty, peroxide initiated injection
anchor.
Benefits, Advantages and Features
Fast installation:
- Load in 50 min. (at 20°C).
Versatile:
- Suitable for anchoring into pre-manufactured masonry units.
Australian Made
Principal Applications into Brick and Block
- Installing wall mounted signs, handrails, and gates
Installation
- Drill recommended diameter and depth hole.
- Important: Clean dust and debris from hole with stiff wire or nylon brush and blower in the following sequence: blow x 4, brush x 3, blow x 4, brush x 3, blow x 4.
- Insert mixing nozzle into sleeve or sieve. Dispense adhesive to waste until colour is uniform light grey ( 2-3 trigger pulls ) Fill to 3/4 the sleeve/sieve depth slowly, ensuring no air pockets form. Insert Ramset™Anchor™ Stud to bottom of hole while turning. ChemSet
- ChemSet™ Injection 101 Plus to cure as per setting times. Attach fixture.
Recommended Installation Temperatures
| Minimum| Maximum
---|---|---
Substrate| 5°C| 40°C
Adhesive| 5°C| 40°C
Service Temperature Limits
-40°C to 80°C
Setting Times
Temperature of base material| Cartridge Temperature| Gel Time|
Curing time in dry and wet concrete
---|---|---|---
5°C| 5°C| 18 min| 145 min
10°C| 10°C| 10 min| 85 min
20°C| 20°C| 6 min| 50 min
25°C| 25°C| 5 min| 40 min
+30°C| +30°C| 5 min| 35 min
Note: Cartridge temperature minimum +5°C
SPECIFIERS ANCHORING RESOURCE BOOK
Installation and Working Load Limit performance details:
ChemSet ™Injection 101 PLUS and ChemSet ™Anchor Studs
Anchor lae, db (mm)| Substrate| Sleeve/Sieve
Type| Installation details| Working Load Limit (kN)
---|---|---|---|---
Drilled hole diameter, dh (mm)| Fixture hole
diameter, dr (mm)| Anchor
effective depth,h (mm)| Tightening
torque, Tr(Nm)| Solid Brick
Shear, V8| Tension, N8
M8| Solid Clay Brick| –| 10| 10| 80| 10| 4.| 1.
M10| 12| 12| 85| 20| 5.| 2.
M12| 14| 15| 85| 40| 52| 2.
M16| 18| 19| 85| 95| 52| 2.
Note: Use specified hole size for solid brick. Use of larger hole and/or sleeve/sieve will result in lower capacities.
Anchor
size, db (mm)| Substrate| Installation details| Working Load Limit (kN)
---|---|---|---
Drilled hole diameter, dh
(mm)| Fixture hole
diameter,
di (mm)| Anchor
effective depth.
h (mm)| Tightening
torque, Tr
(Nm)| 3 Hole Brick| 10 Hole Brick| Concrete Block
Shear, Va| Tension, Na| Shear, Va| Tension, Na| Shear, Va| Tension, Na
Nylon Sleeve| S/S Sieve
148| 3 Hole Brick,
10 Hole Brick
or Concrete
Block| 12| 12| 10| 64| 10| as| 3.| 3.0| 1.0| 2.| 2.
MIO| 14| 16| 12| 20| 5.| 3.| 5.| 1.0| 2.0| 2.
MI2| 16| 16| 15| 40| 5.0| 3.| 5.0| LO| 2.0| 2.
M16| –| 22| 19| 95| 5.0| 3.| 5.0| 1.0| 2.0| 2.
For lower strength studs, refer to table for reduced steel capacity on page
322.
DESCRIPTION AND PART NUMBERS
| Description | Cartridge Size | Part No. |
|---|---|---|
| ChemSet 101 PLUS Cartridge | 380 ml | C1OIC |
| ChemSet 101 PLUS Jumbo Cartridge | 750 ml | C1011 |
| ChemSet 101 PLUS Kit | 2 x 380 ml | ISKP |
| Mixer Nozzle for 101 PLUS | – | ISNP |
Effective depth, h (mm)
Preferred h = hn otherwise,
h = Le – t
t = total thickness of material(s) being fastened.
To suit ChemSet Anchor Stud| Nylon Sleeve| Stainless Steel
Sieve
---|---|---
M8| 18808| –
M10| 18810|
M12| 15512| ISM12
M16| | ISM16
ENGINEERING PROPERTIES
Refer to “Engineering Properties” for ChemSet ™ Anchor Studs.
www.ramset.com.au – 1300 780 063
www.ramset.co.nz – 0800 RAMSET