Ramset EPCON C6 PLUS Seismic Anchor Stud with Chemical Injection Owner’s Manual

SPECIFIERS ANCHORING RESOURCE BOOK
EPCON ™ C6 PLUS
SEISMIC ANCHOR STUDS – CHEMICAL INJECTION

GENERAL INFORMATION

AVAILABLE IN NEW ZEALAND ONLY
(Australia refer to ChemSet TM Reo502 TM PLUS range)

Product

EPCON ™ C6 PLUS is a heavy duty pure Epoxy for anchoring threaded studs and reinforcing bar into cracked and uncracked concrete.
Compliance
European Technical Assessment (option 1) – ETA-18/0675 Design according to:

•  AS1170.4 – Earthquake Actions
• EN1992-4 (formerly ETAG001 Annex C, E & TR045)
• NZS3101 (A3) Section 17 – Seismic Design C1
• Use enclosed data for simplified calculation method
  Use Ramset TM iExpert Anchor Software for optimised calculation or where a greater range of anchor layout detail is needed.

Benefits, Advantages and Features

• 100 year working life Greater productivity:
•  Anchors in dry, damp, wet or flooded holes
• Easy dispensing even in cold weather Greater security:
• Strong bond
• Rated for sustained loading Versatile:
• Anchors in carbide drilled and diamond drilled holes*
• Cold and temperate climates Greater safety:
• Low odour
• VOC Compliant
• Suitable for contact with drinking water

Installation

1. Drill recommended diameter and depth hole.
2. Important: Use Ramset ™ Dustless Drilling System to ensure holes are clean. Alternativly clean dust and debris from hole with stiff wire or nylon brush and blower in the following sequence: blow x 2, brush x 2, blow x 2, brush x 2, blow x 2.
3. Dispense adhesive to waste until colour is uniform light grey ( 2-3 trigger pulls ). Insert mixing nozzle to bottom of hole. Fill hole to 3/4 the hole depth slowly, ensuring no air pockets form.
4. Insert Ramset ™ ChemSet ™ Anchor Stud/rebar to bottom of hole while turning.
5. Allow EPCON ™ C6 PLUS to cure as per setting times.
6. Attach fixture.

Principal Applications

• Threaded Studs
• Starter Bars
• Threaded Inserts
• Over-head installation
• Steel Columns
• Hand Rails
• Road Stitching

Recommended Installation Temperatures

| Minimum| Maximum
---|---|---
Substrate| 5°C| 40°C
Adhesive| 10°C| 40°C

Service Temperature Limits

-40°C to 70°C

Setting Times

Temperature of base material| Cartridge Temperature| Gel Time Curing time in dry and wet| concrete
---|---|---|---
5°C| Minimum 10°C| 300 min| 24 h
10°C| 10°C| 150 min| 18 h
15°C| 15°C| 40 min| 12 h
20°C| 20°C| 25 min| 8 h
25°C| 25°C| 18 min| 6 h
30°C| 30°C| 12 min| 4 h
40°C| 40°C| 6 min| 2 h
Note : Cartridge temperature minimum +10°C

Note
*Performance of cored & oversized holes was not included in the ETAG test program and therefore is based on testing conducted at Ramset™ Product Engineering Laboratory.

Installation and performance details: EPCON ™ C6 Plus and ChemSet ™ Anchor Studs

* For anchor spacings or edge distances less than the minimum, please refer to the simplified strength limit state design process to verify capacity.
Tension values are based on service temperature limits -40˚C to +70˚C only. If service temperature limits is beyond this range please contact Ramset Engineer.
Note: Seismic Cracked concrete combined pull-out and concrete cone resistance, tension = N 0 Rd,p,seis = αNseis N 0 Rk,p,seis /γMsp where γMsp = 1.5

* Note : Seismic Cracked Concrete steel resistance, tension = NRd,s,seis = αNseis N 0 Rk,s,seis / γMs (kN) where γMs = 1.5 (Grade 5.8 & 8.8 steel), γMs = 1.87 (A4 316 SS) and γMs = 1.5 (HCR 1.4529 stainless steel)
# Note: HOT-DIP GALVANIZED ANCHORS – for Seismic C1reduced characteristic steel shear capacity the following reduction factors shall apply;
M10 Multiply VRd,seis 0.47
M12 Multiply VRd,seis 0.47
M16 Multiply VRd,seis 0.54
M20 Multiply VRd,seis 0.54
M24 Multiply VRd,seis 0.88
M30 Multiply VRd,seis 0.88
## Note: Shear Data includes annular gap reduction factor of 0.5
For optimised performance data, please use Ramset iExpert Anchoring Software.**

DESCRIPTION AND PART NUMBERS

ENGINEERING PROPERTIES ChemSet ™ Anchor Studs and Threaded Rod

Refer to “Engineering Properties” for ChemSet ™ Anchor Studs Grade 5.8 and AISI 316 Stainless Steel in the SARB ANZ on page 141.

Select anchor to be evaluated

Table 1a Indicative combined loading – interaction diagram

Notes:

• Shear Limited by Grade 5.8 zinc plated steel capacity
• Tension limited by C1 concrete capacity using nominal depths
•  No edge or spacing effects
•  f’c = 30 MPa

Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)

Step 1c Calculate anchor effective depth, h (mm)
Refer to “Description and Part Numbers” table for ChemSet ™ Anchor Studs page in the SARB ANZ on page 141.

Effective depth, h (mm)
Preferred h = hn otherwise, h = Le – t
t = total thickness of material(s) being fastened.

Substrate thickness bm (mm)

Anchor Stud Size (mm)
M10| M12| M16 to M24
h + 3 Omm ? 10 Omm| h + (2 x dh)

Checkpoint 1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.

Verify Seismic C1 cracked concrete tensile capacity – per anchor

Table 2a – Seismic (C1) Cracked concrete combinded Pull-out and concrete cone resistance, tension N 0 Rd,p,seis = αseisN 0 Rk,p,seis/γMsp (kN), γMsp = 1.5, αN,seis = 0.85, f’c = 30 MPa where N 0 Rk,p,seis = π db h * τRk,cr,seis

Bold values are at ChemSet Anchors Stud nominal depths
All data relevant for Dry, Wet and Flooded Holes
For single anchor values: Multiply N 0
Rd,p,seis*1.17
For optimised performance data, please use Ramset iExpert Anchoring Software.
Table 2b-1 Seismic Cracked concrete service temperature limits effect, tension, Xns

| Service temperature limits effect, tension,
---|---
Anchor size, db| MIO| M12| M16| M20| M24| M30
Service temperature (°C)|
-40 ‘C to +70’ C| 1.00

Table 2b-2 Seismic Cracked concrete compressive strength effect, tension, Xnc

Table 2c – Seismic cracked concrete Edge distance effect, tension, Xne

Xne = 0.25 + 0.5(e/h)
Where em ≤ e ≤ ec
ec = 1.5h
Note: Tabled values are based on the nominal effective depth, h shown in the installation details.
For other values of Xne, please use equation shown above.

Seismic cracked concrete anchor spacing effect, tension, Xna

Xna = 0.5 + a/(6h)
Where am ≤ a ≤ ac
ac = 3h
Note: Tabled values are based on the nominal effective depth, h shown in the installation details.
For other values Xna, please use equation shown above.

Checkpoint

Design seismic cracked concrete combined pull-out and concrete cone resistance, NRd,p,seis NRd,p,seis = N 0 Rd,p,seis Xns Xnc Xne Xna
Verify seismic C1 cracked concrete tensile resistance – per anchor
Table 3a – Seismic C1 Cracked Concrete steel resistance, tensile, NRd,s,seis = αseisNRk,s,seis/γMs (kN), αseis = 1.0
γMs = 1.5 for Grade 5.8 and Grade 8.8 Carbon Steel
γMs = 1.87 for A4 316 Stainless Steel
γMs = 1.5 for HCR Stainless Steel

Design seismic C1 cracked concrete tensile resistance, NRd,seis
NRd,seis = minimum of NRd,p, seis , NRd,s, seis
Check N*/NRd,seis ≤ 1,
if not satisfied return to step 1

**Verify seismic C1 cracked concrete edge shear resistance – per

anchor**

Table 4a – Seismic (C1) cracked concrete edge resistance, V 0 Rd,c,seis = αseisV 0 Rk,c,seis / γMc (kN), γMc = 1.5, αseis = 0.85, f’c = 30 MPa

Note: Data includes annular gap reduction factor of 0.5.
For single anchor values: Multiply V 0 Rd,c,seis * 1.17
For optimised performance data, please use Ramset iExpert Anchoring Software.
Table 4b – Seismic cracked concrete compressive strength effect, shear, Xvc

Table 4c – Seismic cracked concrete load direction effect, concrete edge shear, Xvd

Load direction effect, conc. edge shear, Xvd

*Table 4d – Seismic cracked concrete anchor spacing and edge distance effect, concrete edge shear, Xve For single anchor fastening Xve Xve = e/em √e/em**

For 2 anchors fastening Xve

For 3 anchors fastening and more

Table 4e – Seismic (C1) Cracked concrete Pryout failure, V 0 Rd,cp,seis = αseisVRk,cp / γMpr (kN), γMpr = 1.5,
αseis = 0.75, f’c = 30 Mpa

Note: Data includes annular gap reduction factor of 0.5
For single anchor values: Multiply V 0 Rd,cp,seis*1.13

Anchor at a corner effect, concrete edge shear, Xvs

Note: For e1/e2 > 1.25, Xvs = 1.0

Checkpoint 4a

Design seismic cracked concrete edge shear resistance, VRd,c,seis = V 0 Rd,c,seis Xvc Xvd Xve Xvs

Checkpoint 4b
Design seismic cracked concrete Pryout failure, VRd,cp,seis = V 0 Rd,cp,seis Xnc Xne * Xna

Table 5a – Seismic (C1) Cracked Concrete steel shear resistance, VRd,s,seis = αseisVRk,s,seis/γMs (kN), αseis = 0.85
γMs = 1.25 for Grade 5.8 and Grade 8.8 Carbon Steel
γMs = 1.56 for A4 316 Stainless Steel
γMs = 1.25 for HCR 1.4529 Stainless Steel

Note : Data includes annular gap reduction factor of 0.5
For single anchor values: Multiply VRd,s,seis*1.17

Checkpoint 5

Design seismic C1 cracked concrete shear resistance, VRd, seis
VRd, seis = minimum of VRd,c, seis , VRd,cp, seis ,VRd,s, seis
Check V*/VRd, seis ≤ 1,
if not satisfied return to step 1

STEP 6 Combined Loading

Check
N/NRd,seis + V/VRd,seis ≤ 1.0,
if not satisfied return to step 1

Specifiy – Threaded Stud Anchors Ramset ™ EPCON ™ C6 PLUS with (Anchor Size) grade 5.8 ChemSet ™ Anchor Stud (Anchor Stud Part Number) Drilled Hole Depth to be (h) mm.
Example Ramset ™ EPCON ™ C6 PLUS Injection with M16 grade 5.8 ChemSet ™ Anchor Stud (CS16190GH). Drilled hole depth to be 125mm. To be installed according to Ramset ™ Installation Instructions.
Use Ramset™ iExpert Anchor Software for optimised calculation or where a greater range of anchor layout detail is needed.

www.ramset.com.au – 1300 780 063
www.ramset.co.nz – 0800 RAMSET

References

• Ramset - Products that make building easier
• Ramset - Products that make building easier

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