abicart Hakko HK-100L Linear Air Pump Instruction Manual

Hakko HK-100L Linear Air Pump
Instruction Manual

Hakko HK-100L Linear Air Pump

WARNING
IMPORTANT SAFEGUARDS READ AND FOLLOW ALL SAFETY INSTRUCTIONS.
DANGER
To avoid possible equipment electric shock, special care should be taken when the pump is used as aquarium equipment. For each of the following situations, do not attempt to repair yourself, return the air pump to an authorized service facility for servicing, or discard the pump.
I) If the pump falls into the water, DO NOT REACH FOR IT: first unplug the pump, and then retrieve it. If the pump’s electrical components get wet, unplug the pump immediately.
II) Carefully examine the air pump after installation. It should not be plugged in if there is water on parts that are not intended to be wet.
III) Do not operate if the cord or plug is damaged, or if the pump is malfunctioning, dropped, or damaged in any way.
IV)To prevent the plug of the electrical outlet from getting wet, position the aquarium tank and stand to one side of a wall-mounted outlet. This should avoid water dripping onto the plug or outlet. A drip loop shown in the figure below should be arranged for each cord connection from an air pump to an electrical outlet. The drip loop is that part of the cord below the level of the outlet or connector if an extension cord is used. The drip loop prevents water from traveling along the cord and coming into an outlet. If the plug of the outlet does get wet, DO NOT UNPLUG THE CORD: Disconnect the fuse or circuit breaker supplying power to the pump. Then unplug and examine for the presence of water in the outlet.
V) Do not use the pump near volatile liquids such as gasoline, thinners, etc, as this creates the possibility of an explosion.
CAUTIONS FOR USE
A) Close supervision is necessary when an appliance is used or near children.
B) This pump is air-operated. Do not, under any circumstances, attempt operation with water or other liquids, otherwise, the pump may be damaged.
C) The ambient operating temperature for this pump is between 41 °F(5°C) and 104°F(40°C). operation of the pump in temperature outside recommended temperature range may result in a malfunction of severely shortened service life.
D) Do not block the air being discharged. The pump must have sufficient room to allow for heat dissipation. Under extreme operating temperature conditions which may be caused by failure to Observe cautions C) or D), the pump will automatically switch off until cools. DO NOT REMOVE THE PUMP CASING UNTIL THE UNIT IS DISCONNECTED FROM THE MAIN SUPPLY.
E) Always unplug the pump prior to servicing. Grasp the plug to remove the cord from the outlet. Do not remove it by pulling on the power cord.
F) Do not use the air pump for any other purpose which differs from its original use. The use of unauthorized replacement parts may jeopardize safety.
G) Do not install a pump where it will be exposed to the weather. Do not store the pump under freezing conditions
H) Ensure the pump is securely mounted prior to operation.
I) Read and observe all important markings on the pump.
J) Ensure that extension cords (if require) have the correct or higher rating (amperes or watts). Ensure the cord is properly positioned to avoid tripping.

INSTRUCTIONS NOTES

INSTALLATION

A) When using the pump to inject air into a liquid, ensure the pump is placed higher than the surface level of the liquid, otherwise the liquid may run back into the pump when the power is turned off.
B) Do not keep the air pump in a damp and stuffy place.
C) Please ensure the air pump is placed in a strongly built place horizontally. 2.

GROUNDING

This air pump should be grounded to minimize the possibility of electric shock. This air pump is equipped with an electric cord having an equipment grounding conductor and a grounding type plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all appropriate codes and ordinances.
This air pump is for use on a normal 110-130 volt circuit or 220-240 volt circuit as indicated on the sticker, and has a grounded plug which is illustrated in (Figure2: 110-130V) or (Figure5 : 220-240V). (A temporary adapter is illustrated in (Figure3). (Figure4) is used to connect the plug to a two- poles receptacle as shown in (Figure3) if a proper grounded outlet is not available.The temporary adapter should be used on until a proper grounded outlet can be installed by a qualified electrician. The green-colored rigid ear(lug, etc.) extending from the adapter must be fastened to a permanent ground such as a properly grounded outlet box.

OPERATION AND MAINTENANCE

When the pump is connected to a proper receptacle, the pump will operate. The filter must be periodically cleaned or replaced. The air pump has no sliding parts and therefore no need for lubrication. Also, the exhaust air pump is always clean. This air pump has no user-serviceable parts.
ASSEMBLY AND OPERATIONAL INSTRUCTIONS.

1. Inspect the unit for any damage due to shipment.
2. Ensure that no parts are missing.
3. The HAKKO AIR PUMP is designed to be positioned horizontally. Ensure that the location is dry and free of excessive dust or debris. Dust protection around the entire unit may be constructed of furnace filters. Please ensure the air circulation is maintained all the time.
4. The air pump should be placed above water level to ensure no siphoning can occur if the power failed (Figure6). A properly installed check valve will prevent backflow and allow placement of the pump below the water surface level (Figure 6 A).
5. For store or fish room requirements. The air pump should be attached to a permanent pie assembly with a minimum diameter of pump outlet (18mm) Rigid plastic pipe is preferable over flexible hosing for valve attachment. Air valve should be tapped into this line to supply individual aquariums with standard aquarium airline. Teflon tape on valve threads will reduce air leakage from the pipe.
6. The outside diameter of the output stem is 18mm, the hose can be directly attached for straight line installation, or provided elbow can be used if a corner is required.
7. See figures outlining typical set-ups for proper installation of rigid pipe assembly. Do not block the air pump’s output. Excessive back pressure will prematurely damage the diaphragm.
8. If the air pump produces more air than required, bleed excess into the atmosphere with a valve to reduce damaging backpressure.

NOTE: FULL LOOP PROVIDES EVEN AIR PRESSURE TO ALL AREAS OF INSTALLATION.

Construction

HK-40L, HK-60L, HK-80L

MAINTENANCE

Cleaning the filter: The FILTER MUST BE CLEANED EVERY 6 MONTHS
I) Undo the cover bolt securing the filter cover to the pump housing, and remove the filter pad. ( Figure 7)
II) Gently dust the filter pad then wash in mild, soapy water and dry.
III) Replace the filter pad and filter cover. Secure with the cover bolt.

Connecting the Piping: IMPROPER CONNECTION WILL CAUSE LEAKAGE OF AIR.
I) Connect the pump’s exhaust port and PVC(Plastic) pipe with an L-shaped rubber hose.
II) Secure the place of connection with a hose tightening clip (Figure8).

Removing the Pump Housing

1. Changing the casing block
   I) Invert the pump and remove corner screws. (Figure 9a)
   II) Insert a screwdriver between the exhaust outlet and upper housing and try opening gently. (Figure 9b)
   III)Remove the assembly screws on the left and right of the diaphragm Casing. Remove the diaphragm Casing from the diaphragm frame and disconnect L-tube. Replace with new casing block.
   IV) Put back in place, and ensure all screws are tight. (Figfure9c).

Replacing the Diaphragm Mounting Block
I) Undo the six sides U-Nut in the center of the frame.
II) Remove and replace the frame. (Figure 10)
III) Reassemble, and ensure the tightness of screws.
Inserting a new Actuating Rod.
Insert the rod into the slot on the side of the diaphragm frame and then slide it into the motor unit. The rod should be positioned with the “S” at the top. (Figure 11). List of repair parts

Actuating Rod
1 pcs per set| HK-40L| HKAA040
---|---|---
HK-60L
HK-80L| HKAA06080
HK-100L| HK-AA100
HK-120L| HK-AAl20
Chamber Block
2 pcs per set
includes: Casing Block
Diaphragm Mounting Block| HK-40L| HKCHB040
HK-60L
HK-80L| HKCHB06080
HK-100L
HK-120L| HKCHB120
Filter Pad
1 pcs per set| HK-40L
HK-60L
HK-80L| HKF4680
HK-100L
HK-120L| HKF 120

Specifications

Model→
SPECIFICATION Item
↓| HK-40L| HK-60L| HK-80L| HK-100L| HK-120L
---|---|---|---|---|---
Rated Voltage(V)| *AC115/AC230^**
Power supply frequency (Hz)| 50| 60| 50| 60| 50| 60| 50| 60| 50| 60
Normal pressure kgf/cm²| 0.13(1 85psi)| 0.15(2.13p si)| 0.18(2.56psi)| 020(2.845psi)
Exhaust quantity(] /min)| 46| 51| 64| 65| 82| 85| 108| 113| 126| 130
Power (W)| 33| 40| 63| 68| 83| 86| 116| 120| 120| 123
Noise level (dB)| 32| 36| 37| 38| 38| 39| 41| 40| 42| 43
Closed pressure| Psi| 5.4| 6.28| 7.24| 6.83| 7.95| 7.68| 8.25| 6.69| 7.25| 6.69
Kg-f/cm2| 0.38| 0.44| 0.51| 0.48| 0.56| 0.54| 0.58| 0.47| 0.51| 0.47
Weight (kg)| 5.4| 54.| 6.26| 6.26| 6.28| 6.28| 8.9| 8.9| 8.9| 8.9
Article no.| 11K40L230V| MOWN| FIK60I230V| EMMY| FIKE230V| BRAM| Hi10012:30V| IMICOLIISV| E120L73OV| ffiC120LIISV

Diagnosing malfunction -No air is discharged.

Caution:

1. Double bracketed items can be repaired by the customer. For other troubles, return the pump to the nearest repair depot for repairs by the manufacturer
2. Change diaphragms once a year.
3. During operation, do not touch the lower housing with bare hands as the temperature will become about 70t. (This temperature will not affect the performance of the pump.)

BHB ASIA TECHNOLOGY COI, LTD
GUARANTEE PROVISIONS

1. This machine is guaranteed for one year from the date of purchase provided that:
   [a] it is operated in accordance with the instruction manual and
   [b] Any repairs to the BHB, which must be accompanied by this certificate are undertaken by the dealer from whom it was purchased.

2. Though the guarantee period may not have expired, payment. for repairs must be made in the following cases:
   [a] When the fault is due to improper usage or repairs have been attempted by persons other than an authorized dealer
   [b] When the fault is due to fire, natural disaster, or incorrect voltage.
   [c] If the guarantee has been lost, incorrectly completed or details fraudulently changed.

TEL: 8864-26304015
FAX: 8864-26304067
E-Mail: hakko.airpump@msa.hinet.net
No.121. Tzu 1.12ST. WU CHI TOWN
TAICHUNG, TAIWAN R.O.0
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