BANNER Engineering PVS28 Verification Sensor Instruction Manual

: June 12, 2024
: BANNER Engineering

BANNER Engineering PVS28 Verification Sensor Instruction Manual

Features

28 mm Programmable Multicolor Optical Sensor and Indicator
Features

Programmable using Banner’s Pro Editor software and Pro Converter Cable
Up to 3 colors in one device (7 colors using Pro Editor)
Devices are completely self-contained—no controller needed
Teachable modes with color feedback for ease of use
Touchless activation removes the need for physical force to activate
Rated IP54
12 V DC to 30 V DC operation
Resistant to ambient light, EMI, and RFI interference
Sensing and indication in one device

WARNING:

Do not use this device for personnel protection
Using this device for personnel protection could result in serious injury or death.
This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A device failure or malfunction can cause either an energized (on) or de-energized (off) output condition.

Models

Overview

The PVS28 Parts Verification Sensor is an adjustable field optical sensor that can detect a wide variety of materials and objects.

Configure the sensor using software or remote input wires to sense objects up to a specific distance, ignoring objects beyond this distance (background suppression), or within a windowed range.
Overview

Model	D0 (mm)	Switch Point D1 (mm)	Switch Point D2 (mm)
PVS28D	0	20	500

Pro Editor

Use Banner’s Pro Editor software and Pro Converter Cable to create custom configurations by selecting different colors, flash patterns, and animations.
For more information visit www.bannerengineering.com/proeditor.

Wiring Diagrams

NPN| PNP|
---|---|---
Wiring Diagrams | Wiring
Diagrams | Pin 1 = Brown Pin 2 = White Pin 3 = Blue Pin 4 = Black Pin 5 = Gray (Remote Input)
Green| Input active, no detection
---|---
Yellow| Input active, detection
Red| No input, detection
Off| Power applied, but no input or detection

Device Status Indicators

The PVS28 Parts Verification Sensor has two indicators: one to indicate power, and one to indicate output.

Indicator	Color	Description
Power Status	Green	ON: Sensor is powered OFF: Sensor is not powered
Output Status	Amber	ON: Output is active, sourcing in PNP mode or

sinking in NPN mode OFF: Output is not active

Configuring a Sensor

The PVS28 Parts Verification Sensor has three Teach modes. These modes are indicated with a Teach Status color.
The Signal Level color flashes in between the Teach Status color. The color of the Signal Level depends on the signal strength of the target:
Green: Best signal, accepts Teach
Yellow: Acceptable signal, can accept Teach
Red: Poor signal, rejects Teach

Remote Input
Use the remote input to program the sensor remotely.

The remote input provides limited programming options and is Active High in PNP mode (V+ to brown wire), or Active Low in NPN mode (V+ to blue wire). For Active High, pulse the gray wire to V+ (12 V DC to 30 V DC). For Active Low, pulse the gray wire to ground (0 V DC).

The remote input wire is enabled by default. Pulse the remote input wire 7 times or use the Banner Pro Editor software to enable or disable the feature. When the remote input feature is enabled, pulse the remote input according to the diagram and the instructions provided in this manual. Remote teach can also be performed using the button on the Pro Converter Cable.

The length of the individual programming pulses is equal to the value T: 0.04 seconds ≤ T ≤ 0.8 seconds.

Exit remote programming modes by cycling power or by waiting for 30 seconds.

NOTE: If a factory reset is performed through the Banner Pro Editor Software, the remote input wire becomes enabled (factory default setting). If the sensor is returned to factory defaults by using the remote input wire, the input wire remains enabled and the rest of the settings are restored to factory defaults.

Remote Teach
Use the following procedure to teach the Set Point.

Pulse the remote input:
- 3x – Object Teach: The indicator alternates between a blue Teach Status color and the Signal Level color.
- 4x – Background Teach: The indicator alternates between a magenta Teach Status color and the Signal Level color.
- 5x – Window Teach: The indicator alternates between a cyan Teach Status color and the Signal Level color.
- 6x – Retroreflective Teach: The indicator performs a chase animation with a blue Teach Status color, with the Signal Level color as the background.
Present the Set Point.
Teach the Set Point.

Action	Result
Single pulse the remote input.

The indicator stops flashing and the device returns to operation.
Teach Not Accepted
The Signal Level color turns red during the teach procedure, and then theindicator stops flashing.
Retry teaching the set point.

Remote Teach

Teach Modes and Operation

Object Mode (default)
Teach Status Color: Blue

The PVS28 Parts Verification Sensor is configured to Object Mode by default. Object Mode sets the total Detection Area from the sensor to the Set Point plus the Offset Value (50 mm default). Use Object Mode to trigger a change in state when an object is present between the sensor minimum (20 mm default) and the taught distance plus the offset.

Three-pulse the remote input to enable Object Mode. Successfully entering Object Mode causes the device to alternate between the Teach Status color (Blue) and the Signal Level color.
Teach Modes and Operation

Background Mode

Teach Status Color: Magenta

Background Mode sets the total Detection Area from the sensor to the Set Point minus the Offset Value (50 mm default). Use Background

Mode when there is a constant background object present and a state change is desired when another object is in front of that background.

Four-pulse the remote input to enable Background Mode. Successfully entering Background Mode causes the device to alternate between the Teach Status color (Magenta) and the Signal Level color.

Window Mode
Teach Status Color: Cyan

Window Mode centers the total Detection Area at the Set Point plus and minus the Offset Value (50 mm default). Configuring a window near the minimum and maximum ranges shifts this window to ensure that it maintains this value. Use Window Mode when a change in state is desired within a specific narrow area, and not when outside this area.

Five-pulse the remote input to enable Window Mode. Successfully entering Window Mode causes the device to alternate between the Teach Status color (Cyan) and the Signal Level color.
Retroreflective Mode
Teach Status Color: Blue chase animation

Retroreflective Mode extends the total Detection Area beyond the set point limit (500 mm) by using a reflective target up to 1000 mm away.

Place the retroreflective target at the desired switch point. The minimum distance is the set point limit (500 mm) plus the offset value (50 mm default). The device operates normally up to the set point limit. Beyond this point, 50% of the reflective target area must be blocked to trigger the output. When using retroreflective tape, use widths of 3 inches or less, and lengths between 3 inches and 10 inches, depending on desired detection area.

Six-pulse the remote input to enable Retroreflective Mode. Successfully entering Retroreflective Mode causes the device to perform the Teach Status animation (Blue chase animation) with the Signal Level color as the background.

NOTE: There is a short delay when entering and exiting Retroreflective Mode. The outer four indicators turn red during this time to indicate that the device is switching modes. The device resumes the Teach Status animation for the corresponding teach mode once it has completed switching modes.

Reset the Sensor to Factory Defaults
Reset the sensor to factory default settings using one of two methods.

NOTE: If a factory reset is performed through the Banner Pro Editor Software, the remote input wire becomes disabled (factory default setting). If the sensor is returned to factory defaults by using the remote input wire, the input wire remains enabled and the rest of the settings are restored to factory defaults.

Reset Using the Banner Pro Editor Software
Go to Sensor › Factory Reset. The sensor indicators flash once, the sensor is reset back to the factory default settings, and a confirmation message displays.

Reset Using the Remote Input
Nine-pulse the remote input to reset the device to factory default settings. The device then flashes white on success.

Pulse the remote input once more to apply the factory defaults.

Factory Default Settings via Remote Teach Mode

Default Settings

Setting	Factory Default
Discrete Output and Remote Input	Bimodal
Remote Input Wire	Enabled
Teach Offset Distance	50 mm (2 in)
Operation Mode	Object Mode
D1	20 mm (0.8 in)
D2	500 mm (19.7 in)
NO/NC	Normally open
On Delay	0 ms
Off Delay	0 ms

Specifications

Supply Voltage (Vcc)
12 V DC to 30 V DC
Supply Current
Maximum current (exclusive of load):
100 mm: 85 mA
225 mm: 150 mA
Typical current at 24 V DC (exclusive of load):
100 mm: 35 mA
225 mm: 55mA
Supply Protection Circuitry Protected against output short-circuit Leakage Current Immunity 400 µA
Range
The sensor can detect an object at the following ranges, depending on the material and size of the target: 20 mm to 500 mm
Retroreflective mode extends the maximum distance to 1000 mm
Output Ratings
Maximum Load: 150 mA
ON-State Saturation Voltage:
< 2 V DC at 10 mA
< 2.5 V DC at 150 mA
OFF-State Leakage Current: < 10 µA at 30 V DC
Remote Input
Allowable Input Voltage Range: 0 to Vsupply
Active High (internal weak pull-down): High state > (Vsupply – 2.25 V) at 2 mA maximum
Active Low (internal weak pull-up): Low state < 2.25 V at 2 mA maximum Delay at Power-up < 1 s
Response Time
Object Mode/Diffuse Mode:
Switching Frequency: 4 Hz
Discrete Output Response: 120 ms
Retroreflective Mode:
Switching Frequency: 2 Hz
Discrete Output Response: 240 ms
Sensor Array and Beam Spacing
100 mm model: 2 sensors, 50 mm
225 mm model: 4 sensors, 60 mm

Application Note
For best performance, allow 5 minutes for the sensor to warm up
Construction
Housing: Polycarbonate
End Caps: ABS
Connections
150 mm (6 in) PVC-jacketed cable with a 5-pin M12 male quick-disconnect connector
Models with a quick disconnect require a mating cordset

NOTE: A shielded cable is required if the sensor is mounted outdoors or if the cable is longer than 30 m (98.4 ft).

Pro Editor Configuration
Connection to Pro Editor software enables control of:

Animation: Steady, Flash, Two Color Flash, 50/50, 50/50 Rotate, Chase, Intensity Sweep, Color Sweep
Color: Green, Red, Yellow, Blue, White, Cyan, Magenta
Intensity: Low, Medium, High
Speed: Slow, Standard, Fast
Output State: Normally Open, Normally Closed, Momentary, Latching, On Delay, Off Delay
Logic Type: Four State Full Logic

Pro Converter Cable required to interface between PC and indicator, see accessories

Vibration and Mechanical Shock
Meets IEC 60068-2-6 requirements (Vibration: 10 Hz to 55 Hz, 1.0 mm amplitude, 5 minutes sweep, 30 minutes dwell) Meets IEC 60068-2-27 requirements (Shock: 30G 11 ms duration, half sine wave)
Impcat: IK06 (IEC 6006-2-27)
Operating Temperature
–20 °C to +50 °C (–4 °F to +122 °F)
Storage Temperature
–40 °C to +70 °C (–40 °F to +158 °F)
Sensing Beam
Infrared, 940 nm
Environmental Rating
IP54

Required Overcurrent Protection

WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations.

Overcurrent protection is required to be provided by end product application per the supplied table. Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads < 24 AWG shall not be spliced. For additional product support, go to www.bannerengineering.com

Supply Wiring (AWG)| Required Overcurrent Protection (A)| Supply Wiring (AWG)| Required Overcurrent Protection (A)
---|---|---|---
20| 5.0| 26| 1.0
22| 3.0| 28| 0.8
24| 1.0| 30| 0.5

Certifications

Banner Engineering BV Park Lane, Culliganlaan 2F bus 3 1831 Diegem, BELGIUM

Turck Banner LTD Blenheim House Blenheim Court Wickford, Essex SS11 8YT GREAT BRITAIN

FCC Part 15 Class B

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.

Industry Canada ICES-003(B)

This device complies with CAN ICES-3 (B)/NMB-3(B). Operation is subject to the following two conditions:

This device may not cause harmful interference; and 2) This device must accept any interference received, including interference that may cause undesired operation.

Dimensions

All measurements are listed in millimeters [inches], unless noted otherwise.

Model	L1	L2
PVS28D100QP	142 mm (5.59 in)	130 mm (5.12 in)
PVS28D225QP	270.6 mm (10.65 in)	258.6 mm (10.18 in)

Beam Pattern

Accessories

Pro Editor Hardware

PRO-KIT
Includes:

Pro Converter Cable (MQDC-506-USB)
Splitter (CSB-M1251FM1251M)
Power Supply (PSW-24-1)

|
---|---
MQDC-506-USB

Pro Converter Cable 1.83 m (6 ft) length 5-
pin M12 quick disconnect to Device and USB to PC
Required for connection to Pro Editor

| Pro Editor Hardware
---|---
CSB-M1251FM1251M5- pin parallel Y s

plitter (Male-Male-Female)
For full Pro Editor preview capability
Requires external power supply, sold separately

| Pro Editor Hardware
---|---
PSW-24-124

V DC, 1 A power supply
2 m (6.5 ft) PVC cable with M12 quick disconnect
Provides external power with splitter cable, sold separately

|
---|---
ACC-PRO-CABLE5

Mating accessory for cabled and terminal models
150 mm (6 inch) PVC cable with M12 quick disconnect
Lever wire nuts included (qty 5) Required to connect
cabled models and screw terminal models to Pro Converter Cable, sold separately

| Pro Editor Hardware
---|---

Cordsets

4-Pin Threaded M12 Cordsets—Single Ended

Model| Length| Style| Dimensions| Pinout| (Female)
MQDC-403| 1 m (3.28 ft)| | | | 1 = Brown2 = White3 = Blue4 = Black5 = Not used
MQDC-406| 2 m (6.56 ft)|
MQDC-410| 3 m (9.8 ft)|
MQDC-415| 5 m (16.4 ft)|
MQDC-430| 9 m (29.5 ft)| Straight
MQDC-450| 15 m (49.2 ft)|
MQDC-460| 18.3 m (60 ft)|
MQDC-470| 21 m (68.9 ft)|
MQDC-4100| 30 m (98.43 ft)|
5-Pin Threaded M12 Cordsets—Single Ended

Brackets
All measurements are listed in millimeters [inches], unless noted otherwise.
Bracket Selection Table

Bracket Model| Requires Use of Bracket Model(s)| May Be Used with Bracket Model(s)
---|---|---
SMBPVA1(included with PVS System)| N.A.| SMBPVA2
SMBPVA5C SMBPVA10C| N.A.| SMBPVA7SMBPVA8
SMBPVA9| N.A.| N.A.
SMBPVA2| N.A.| N.A
SMBPVA7| SMBPVA5Cor SMBPVA10C| N.A
SMBPVA8| SMBPVA5Cor SMBPVA10C| N.A

NOTE: Standard mounting brackets are included with each PVS System. The following brackets are in addition to the standard brackets

SMBPVA2

Set of 4 molded brackets
Snaps onto standard 28 mm (1.1 in) diameter pipe
2 required per sensor

SMBPVA7

One-piece bracket for mounting to 28 mm (1.1 in) diameter pipe
Black-painted steel
Requires SMBPVA..C for mounting at an angle ±90°

DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.

Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com.

For patent information, see www.bannerengineering.com/patents.

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