motorline PROFESSIONAL KVM210 Sectional Door Automation Kit Instruction Manual

PROFESSIONAL KVM210 Sectional Door Automation Kit
Instruction Manual

USER/INSTALLER MANUAL
KVM205 | KVM210 | KVM215

KVM210 Sectional Door Automation Kit

SAFETY INSTRUCTIONS

ATTENTION:

| This product is certified in accordance with European Community (EC) safety standards.
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RoHS| This product complies with Directive 2011/65/EU of the European Parliament and of the Council, of 8 June 2011, on the restriction of the use of certain hazardous substances in electrical and electronic equipment and with Delegated Directive (EU) 2015/863 from Commission.
| (Applicable in countries with recycling systems).
This marking on the product or literature indicates that the product and electronic accessories (eg. Charger, USB cable, electronic material, controls, etc.) should not be disposed of as other household waste at the end of its useful life. To avoid possible harm to the environment or human health resulting from the uncontrolled disposal of waste, separate these items from other types of waste and recycle them responsibly to promote the sustainable reuse of material resources. Home users should contact the dealer where they purchased this product or the National Environment Agency for details on where and how they can take these items for environmentally safe recycling. Business users should contact their vendor and check the terms and conditions of the purchase agreement. This product and its electronic accessories should not be mixed with other commercial waste.
| This marking indicates that the product and electronic accessories (eg. charger, USB cable, electronic material, controls, etc.) are susceptible to electric shock by direct or indirect contact with electricity. Be cautious when handling the product and observe all safety procedures in this manual.

GENERAL WARNINGS

• This manual contains very important safety and usage information. very important. Read all instructions carefully before beginning the installation/usage procedures and keep this manual in a safe place that it can be consulted whenever necessary.
• This product is intended for use only as described in this manual. Any other enforcement or operation that is not mentioned is expressly prohibited, as it may damage the product and put people at risk causing serious injuries.
• This manual is intended firstly for specialized technicians, and does not invalidate the user’s responsibility to read the “User Norms” section in order to ensure the correct functioning of the product.
• The installation and repair of this product may be done by qualified and specialized technicians, to assure every procedure are carried out in accordance with applicable rules and norms. Nonprofessional and inexperienced users are expressly prohibited of taking any action, unless explicitly requested by specialized technicians to do so.
• Installations must be frequently inspected for unbalance and the wear signals of the cables, springs, hinges, wheels, supports and other mechanical assembly parts.
• Do not use the product if it is necessary repair or adjustment is required.
• When performing maintenance, cleaning and replacement of parts, the product must be disconnected from power supply. Also including any operation that requires opening the product cover.
• The use, cleaning and maintenance of this product may be carried out by any persons aged eight years old and over and persons whose physical, sensorial or mental capacities are lower, or by persons without any knowledge of the product, provided that these are supervision and instructions given by persons with experienced in terms of usage of the product in a safe manner and who understands the risks and dangers involved.
• Children shouldn’t play with the product or opening devices to avoid the motorized door or gate from being triggered involuntarily.

WARNINGS FOR TECHNICIANS

• Before beginning the installation procedures, make sure that you have all the devices and materials necessary to complete the installation of the product.
• You should note your Protection Index (IP) and operating temperature to ensure that is suitable for the installation site.
• Provide the manual of the product to the user and let them know how to handle it in an emergency.
• If the automatism is installed on a gate with a pedestrian door, a door locking mechanism must be installed while the gate is in motion.
• Do not install the product “upside down” or supported by elements do not support its weight. If necessary, add brackets at strategic points to ensure the safety of the automatism.
• Do not install the product in explosive site.
• Safety devices must protect the possible crushing, cutting, transport and danger areas of the motorized door or gate.
• Verify that the elements to be automated (gates, door, windows, blinds, etc.) are in perfect function, aligned and level. Also verify if the necessary mechanical stops are in the appropriate places.
• The central must be installed on a safe place of any fluid (rain, moisture, etc.), dust and pests.
• You must route the various electrical cables through protective tubes, to protect them against mechanical exertions, essentially on the power supply cable. Please note that all the cables must enter the central from the bottom.
• If the automatism is to be installed at a height of more than 2,5m from the ground or other level of access, the minimum safety and health requirements for the use of work equipment workers at the work of Directive 2009/104/CE of European Parliament and of the Council of 16 September 2009.
• Attach the permanent label for the manual release as close as possible to the release mechanism.
• Disconnect means, such as a switch or circuit breaker on the electrical panel, must be provided on the product’s fixed power supply leads in accordance with the installation rules.
• If the product to be installed requires power supply of 230Vac or 110Vac, ensure that connection is to an electrical panel with ground connection.
• The product is only powered by low voltage safety with central (only at 24V motors)

WARNINGS FOR USERS

• Keep this manual in a safe place to be consulted whenever necessary.
• If the product has contact with fluids without being prepared, it must immediately disconnect from the power supply to avoid short circuits, and consult a specialized technician.
• Ensure that technician has provided you the product manual and informed you how to handle the product in an emergency.
• If the system requires any repair or modification, unlock the automatism, turn off the power and do not use it until all safety conditions have been met.
• In the event of tripping of circuits breakers of fuse failure, locate the malfunction and solve it before resetting the circuit breaker or replacing the fuse. If the malfunction is not repairable by consult this manual, contact a technician.
• Keep the operation area of the motorized gate free while the gate in in motion, and do not create strength to the gate movement.
• Do not perform any operation on mechanical elements or hinges if the product is in motion.

RESPONSABILITY

• Supplier disclaims any liability if:

• Product failure or deformation result from improper installation
  use or maintenance!

• Safety norms are not followed in the installation, use and
  maintenance of the product.

• Instructions in this manual are not followed.

• Damaged is caused by unauthorized modifications

• In these cases, the warranty is voided.

MOTORLINE ELECTROCELOS SA.
Travessa do Sombrero, nº29
4755-474 Rio Cavo (Santa Eugenia)
Barcelo’s, Portugal

SYMBOLS LEGEND:

• Important safety notices
• Useful information
• Programming information
• Potentiometer information
• Connectors information
• Buttons information

THE AUTOMATION

TECHNICAL CHARACTERISTICS
The KVM205, KVM210 and KVM215 are shaft-driven automations for automating industrial sectional doors, with the possibility of horizontal or vertical application. The easy installation, configuration and maintenance makes it ideal for all types of sectional doors.

| KVM205| KVM210| KVM215
---|---|---|---
Power supply| 230Vac 50 Hz
Power| 650W| 700W| 800W
Starting force| 70Nm| 130Nm| 200Nm
Reduction rate| 1:43
Rotation speed without load| 22 RPM / 50Hz
Maximum limit of limit switch| 20 turns – using full encoder value
Type of lubricant| Oil
Noise| <55dB
Shaft output hole diameter| Ø25,4mm
Operating temperature| -25~+55°C
Protection class| IP54
Working frequency| 25%| 20%
Thermal protection| 120°C
Motor rotational speed| 24 RPM / 50Hz
For sectional doors up to| 20m2| 48m2| 60m2

MANUAL CHAIN USE METHOD
When it is necessary to operate the door motor manually, the safety chain will be used.
It is advisable to operate the chains with uniform movements and continuous force. sudden impulses of chain should be avoided, in order to avoid damage to the manual mechanism.
Pull the chain to open and close the door.
During pulling, protection switches located on the chain’s manual mechanism automatically turn off power to prevent accidents. Once the chain returns, the manual chain mechanism will be automatically restored to its original position and the industrial door motor will be restored to will be restored to the normal electrically driven state. When safety chains are not in use, secure the chains to the wall.

PACKAGE

01• 01 KVM motor
02• 01 Maneuver board (with control board)
03• 02 Motor fixing plate
04• 01 Current
05• 02 Dowel safety bushings| 06• 04 Motor fixing screws
07• 01 Dowel/key
08• 01 Cable entry glands
09• 01 Hoist
10• 01 Gearbox for shaft
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MOTOR DIAGRAM

01• Encoder
02• Motor thermal protection line
03• Motor lead wire
04• Connectors| 05• Cable glands
06• Hoist protection switch
07• Motor power supply line
08• Encoder signal line
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DIMENSIONS OF THE MOTOR AND MANEUVER BOARD

INSTALLATION

AUTOMATION INSTALLATION

• The gearmotor must be installed in a protected area, without risk of damage.
• The fixing surface must be solid.
• Appropriate accessories must be used to fix the motor to the fixing surface.
• Install pipes suitable for the passage of electrical cables, in order to guarantee full protection against mechanical damage.
• The door structure must be strong enough, with efficient hinges.
• There must be no friction between fixed parts and moving parts.

1. ASSEMBLE THE SHAFT
   Leave an excess of 350mm on the spring shaft beyond the bracket. Insert a dowel protection bushing.

2. FITTING THE MOTOR
   Place the motor on the shaft leaving about 3 to 10 cm on both sides of the motor (detail A).

3. MARK THE HOLES
   Place the plates on the motor without fully tightening (one on each side). Place the plates against the wall and mark the holes.

4. DRILL THE HOLES
   Remove the motor plates and drill holes to secure the motor.

5. FIX THE MOTOR
   Screw the plates to the wall and then to the motor.
   Insert dowel and then place the dowel protection bushing, lean against the motor and tighten it.

You can install the motor horizontally or vertically, the procedure is the same. See detail A.

These automations require the use of additional safety devices (example: MF2020, MR14 w/MX14, etc.), in accordance with the EN12453 standard, to detect obstacles and prevent injuries and material damage.

INSTALLATION GUIDE

1. MARK THE HOLES
   Make a mark on the wall at a distance of 1500mm from the floor.
   Place the base of the switchboard on the marking.
   Mark the places to drill.

2. MAKE THE HOLES
   Drill holes in the marked locations.

3. FIX THE CONTROL BOARD
   Apply the anchors and fix the control board to the wall.

4. CONNECT THE CONTROL BOARD
   Insert the wires through the bottom of the control board. Install the control board cover. Close the cover and tighten the screws until the box is completely fixed.

MC200 CONTROL BOARD

• You must not touch the board components when it is connected to the mains (LEDs are lit).

PROGRAMMING

SET THE SETTINGS OF SWITCH FUNCTIONS

DIPPER

• Dipper 1 must always be set to OFF
Not used

ON • allows access to the programming menu;
OFF • DOES NOT allow access to the programming menu.

CONNECTIONS

CONNECTIONS OF ELECTRIC LIMIT SWITCH

CN1| L • 230V power
N • 230V power
PE • Ground wire
U • Motor output
V • Motor output
W • Motor output| –

–

–
Blue Brown Black

CN2| 01 • GND Negative encoder
02 • B RS485B
03 • A RS485A
04 • VCC Positive Encoder| Green Purple Pink Red
CN3| 05 • COM Common
06 • OH Thermal protection input (NC)
07 • OP Open
08 • CL Close
09 • ST Stop
10 • RAD Pedestrian door protection(NC) or Step by Step(NO) (see options in P2-12 )
11 • COM Common| White cable Yellow cable
–
–
–
–
–
CN4| 12 • +24V Output for auxiliary accessories (max 200mA)
13 • COM Common
14 • INF Photocells|
CN5| 15 • F1 Multifunction contact (NO) (see options P1-08 )
16 • Not used
17 • CO Multifunction contact (COM) (see options P1-08 )|

BUTTONS

OPEN button: used to open the door;
STOP button: stops the door movement;
CLOSE button: used to close the door.
SET button: used to confirm and enter the menus;

DISPLAY

Number

| Instructions
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| STOP
| OPEN
| CLOSE
| INFRA
| DOR
| Step-by-Step
| Average limit
| Interconnection

LEDs

•  Hoist protection (ERROR 9 is displayed)
D16| OP input
(OPEN button)| NC State| NO State
D17| CL input

(CLOSE button)

| NC State| NO State
D18| ST input
(STOP button)| NC State| NO State
D23| INF input
(security device)| NC State| NO State
D24| RAD input
(Step-by-step button)| NC State| NO State

COURSE PROGRAMMING (Working Time)
MEMORIZE COURSE

1. Press SET for more than 3 seconds, the display will show P0, then press SET, the display will show LO (open position).
2. Press and hold the OPEN (UP) button until the door reaches the desired opening position.
3. Press SET to save the settings.
4. The display shows L1 (closed position).
5. Press and hold the CLOSE button until the door descends to the desired position (Close).
6. Press SET to save the settings.
7. “0-” appears on the display, indicating that the course has been completely memorized.
8. Press the STOP button 2 times

AUTOMATIC CLOSING

You can change the motors operating mode, between manual mode and automatic closing mode, by pressing the STOP button for 6 seconds.
In automatic mode, the gate, after opening, will wait the time defined in P1-04 and then it will close.
After setting the automatic closing value, check if it is activated in the Operating Mode ( automatic closing activated , automatic closing deactivated).

PARAMETER CONFIGURATION (P1-01 to P1-16)

1. Press and hold the SET button for more than 3 seconds, and the display will show P0. Click on the OPEN button and select parameter P1.
2.  Then press the SET button to enter the P1 parameter setting.
3. Display will show P1-01. With the OPEN or CLOSE button, select the desired parameter between P101 to P1-16.
4. Press the SET button to enter the parameter and view the set value.
5. Press OPEN or CLOSE to change the value to the desired value.
6. Press SET button to save the chosen values.
7. Press the STOP button 2 times to exit the menu.

2 = open; 3 = movement; 4 = air curtain;
5=hoist alarm| 0
P1 – 09| Human presence at the opening| 0= off
1= activated| 0
P1 – 10| Human presence at the closing| 0= off
1= activated| 0
P1 – 11| Opening encoder value| Only reading
P1 – 12| Closing encoder value| Only reading
P1 – 13| Intermediate encoder value| Only reading
P1 – 14| Start frequency| 10 – 50Hz| 35Hz
P1 – 15| Inversion time| 2 – 50| 5
P1 – 16| Restore factory values| 1 = Recovery| 0

PARAMETER CONFIGURATION (P2-01 a P2-13)

1. Press and hold the SET button for more than 3 seconds, and the display will show P0. Click on the OPEN button and select the parameter P2.
2. Then press the SET button to enter the P2 parameter setting.
3. Display will show P2-01. With the OPEN or CLOSE button, select the desired parameter between P201 to P2-13.
4. Press the SET button to enter the parameter and view the set value.
5. Press OPEN or CLOSE to change the value to the desired value.
6. Press SET button to save the chosen values.
7. Press the STOP button 2 times to exit the menu.

30
P2 – 09| STOP type| 0 = (NO) 1 = (NC)| 1 = (NC)
P2 – 10| Photocell types| 0 = (NO) 1 = (NC)| 0 = (NO)
P2 – 11| Step-by-step function| 0 = open, stop, close
1 = Step by Step| 1 = (NO)
P2 – 12| Change RAD Input| 0 = (NC) Stop
1 = (NO) Start – P/P| 1 = (NO) Start – P/P
P2 – 13| Restore factory values| 1 = recover| 0

• Allows adjustment without programming.

PARAMETER CONFIGURATION (P3-01 a P3-06)

1. Press and hold the SET button for more than 3 seconds, and the display will show P0. Click on the OPEN button and select the parameter P3.
2. Then press the SET button to enter the P3 parameter setting.
3. Display will show P3-01. With the OPEN or CLOSE button, select the desired parameter between P301 to P3-06.
4. Press the SET button to enter the parameter and view the set value.
5. Press OPEN or CLOSE to change the value to the desired value.
6. Press SET button to save the chosen values.
7. Press the STOP button 2 times to exit the menu.

PARAMETER P3 : PASSWORD 00000

NUMBER| INSTRUCTIONS| CONFIGURABLE VALUES| FACTORY VALUE
P3 – 01| Change password| 0 – 99999| 00000
P3 – 02| Working time settings (days)| 0 – 99999| 99999
P3 – 03| Number settings (maneuvers)| 0 – 99999| 99999
P3 – 04| View total elapsed time (days)| 0 – 99999| Current time
P3 – 05| Check performed maneuvers| 0 – 99999| Current number
P3 – 06| Restore P3 parameters to factory values| 0 – 1| 0

NOTE:
The values P3-02 and P3-03 can be set between the values 0 and 99998.
After reaching the set value, the motor will stop and ERR06 will be shown on the display, requiring technical intervention.
When the value 99999 (maximum value) is set, the motor will not enter maintenance mode and will work without limit of maneuvers and days

TROUBLESHOOTING

ERRORS MAP

CIRCUIT BOARD FAULT CODE – REASON AND SOLUTION

ERROR CODE| INSTRUCTIONS| REASON| SOLUTION
ERR01| Lack of energy| Phase Loss or Neutral| 1.  Check Input Phase
2. Check if it has 230V
ERR02| Encoder not connected| Encoder cables| Check encoder cables and that they are correctly connected
ERR03| Anomaly in the courses| Limit not set or limit beyond set value| Program the courses again and set the opening/closing points

ERR04

|

Electrical short-circuit

|

Motor cables in short- circuit or excessive power supply

| 1.  Check connections between control board and motor
2.  Decrease the force value in P1-05
3.  Increase parameter P1-06
4.  Check parameter P1-07
|5. Increase parameter P2-08 (max. 50)

ERR05

|

Overcharged motor

|

Motor current is greater than the set value

| 1.  Check the force values defined in P1-05
2.  Increase parameter P1-06
3.  Check parameter P1-07
4.  Increase parameter P2-08 (max. 50)
ERR06| End of programmed cycles| Reset execution times or number of maneuver executions| Change the cycle count
ERR07| Blocked motor| Motor contact missing (press ENTER to reset)| Check contact between motor and control board (press ENTER to restart)
ERR09| Motor thermal protection or active hoist| Waiting for the motor to cool down| Wait for the motor to cool down
ERR10| Abnormal small door| Check wires or replace switch| 1.  Check RAD/COM input
2.  Check status in function P2-12
ERR11| Overheating of the Frequency conversion board| Inverter overheat protection| Check operation and wiring, wait for the control board to cool down, check 230V
ERR30| Communication failure on the display| The display PCB does not receive information from the control board during a specific period of time| 1.  Check whether the display PCB is broken
2.  Check if the PCB connection to the control board is correct
3.  Check if the PCB input in the electronic control board is damaged

INSTRUCTIONS FOR FINAL CONSUMERS / TECHNICIANS

Anomaly| Procedure| Behavior| Procedure II| Find the source of the problem
---|---|---|---|---
• Motor does not work| • Check that the 230Vac power supply is connected to the automation and that it is working correctly.| • Still not working| • Consult a qualified

MOTORLINE technician.

| 1 • Open the control bord and check that it has a 230Vac power supply.
2 • Check the control board input fuses.
• Motor does not move but makes noise| • Move the door manually to check the door for mechanical problems.| • Did you find problems?| •  Consult a specialized gate technician.| Check all axes and movement systems associated with the door automations (dowel, hinges, etc.) to find out what the problem is.
• Does the door move easily?| • Consult a qualified

MOTORLINE technician.

| If the motor does not work, remove it and send it to MOTORLINE technical services for diagnosis.
• Motor opens but does not close| • Manually move the door to the closed position.
• Turn off the main board for 5 seconds, then turn it on again.• Give opening order with remote control.| • Door opened but did not close.| 1 • Check if there is any obstacle in front of the photocells;
2 • Check if any of the control devices (key selector, pushbutton, video doormen, etc.) of the door are stuck and sending a permanent signal to the control board; 3 • Consult a qualified

MOTORLINE technician.

| All MOTORLINE control boards have LEDs that allow you to easily conclude which devices are faulty. All safety device (DS) LEDs in normal situations remain lit. All LEDs of “START” circuits in normal situations remain off. If the device LEDs are not all on, there is a fault in the security systems (photocells, safety edges). If “START” LEDs are on, there is a remote control issuing device emitting a permanent signal.

A) SECURITY SYSTEMS:

1 • Shut down all security systems on the control board (consult to the manual of the control board). If the automation starts working normally, analyze which device is the problem.
2 • Remove one shunt at a time until you find the faulty device.
3 • Replace this device with a functional one, and check that the automation works correctly with all other devices. If you find any more defects, follow the same steps until you find all the problems.

B) START SYSTEMS:
1 • Disconnect all connected wires from START (OPEN/CLOSE).
NOTE:
If the procedures described in points A) and B) do not work, remove the control board and send it to MOTORLINE technical services for diagnosis.

• Motor does not make complete course| • Move the door manually to check the door for mechanical problems.| • Did you find problems?| •  Consult a specialized gate technician.| Check all axes and movement systems associated with the door automations (dowel, hinges, etc.) to find out what the problem is.
• Does the door move easily?| • Consult a qualified

MOTORLINE technician.

| NOTE:

The tuning of the force of the control board must be enough to open and close the door without stopping it, but with a little effort from a person to stop it.
In case of failure of the security systems, the door can never cause physical damage to obstacles (vehicles, people, etc).

CONNECTION SCHEME

CONNECTION SCHEME

Documents / Resources

| motorline PROFESSIONAL KVM210 Sectional Door Automation Kit [pdf] Instruction Manual
KVM210, KVM210 Sectional Door Automation Kit, Sectional Door Automation Kit, Door Automation Kit, Automation Kit, Kit
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