SEALEY VS230.V3 2000W Induction Heater Instructions
- June 4, 2024
- SEALEY
Table of Contents
INDUCTION HEATER 2000W
MODEL NO: VS230.V3
Thank you for purchasing a Sealey product. Manufactured to a high standard,
this product will, if used according to these instructions, and properly
maintained, give you years of trouble-free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE
OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE
FOR FUTURE USE.
SAFETY
1.1. ELECTRICAL SAFETY
WARNING! It is the user’s responsibility to check the following:
Check all electrical equipment and appliances to ensure that they are safe
before use. Inspect power supply leads, plugs, and all electrical connections
for wear and damage. Sealey recommends that an RCD (Residual Current Device)
is used with all electrical products. You may obtain an RCD by contacting your
local Sealey Stockist.
If the heater is used in the course of business duties, it must be maintained
in a safe condition and routinely PAT (Portable Appliance Test) tested. For
electrical safety information, it is important that the following information
is read and understood:
Ensure that the insulation on all cables and on the appliance is safe before
connecting it to the power supply.
Regularly inspect power supply cables and plugs for wear or damage and check
all connections to ensure that they are secure.
Ensure that the voltage rating on the appliance suits the power supply to be
used and that the plug is fitted with the correct fuse – see fuse rating in
these instructions.
DO NOT pull or carry the appliance by the power cable.
DO NOT pull the plug from the socket by the cable.
DO NOT use worn or damaged cables, plugs or connectors.
This product is fitted with a BS1363/A 13 Amp 3-pin plug.
If the cable or plug is damaged during use, switch off the electricity supply
and remove it from use.
Replace a damaged plug with a BS1363/A 13 Amp 3-pin plug. If in doubt
contact a qualified electrician.
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
Ensure that the cable outer sheath extends inside the cable restraint and that
the restraint is tight.
Sealey recommends that repairs are carried out by a qualified electrician.
1.2. GENERAL SAFETY
DO NOT touch heating parts with bare hands.
DO NOT touch live electrical parts or electrodes with bare skin or wet
clothing.
DO NOT operate in the vicinity of containers under pressure, or in the
presence of explosive dust, gases or fumes.
DO NOT cover or stick objects into any of the ventilation holes on the
equipment.
WARNING! The magnetic fields created by high currents may affect the
operation of pacemakers.
WARNING! Wearers of vital electronic equipment should consult their Doctor
before using an Induction heater.
Ensure the area is adequately ventilated and dry.
Ensure the ambient temperature is between -10 to 40 °C
Avoid using in bright sunshine or rain.
DO NOT use the machine in an environment where the air is polluted with
conductive dust or gases.
WARNING! Due to the heat generated by the induction coils blistering of
painted surfaces will happen if overheated.
INTRODUCTION
Mobile induction heater for fast heat delivery. Install the appropriate coil and place it over or around the ferrous metal. Ideal for loosening stubborn and seized fixings. Supplied with special dent induction block for panel expansion and induction pad for plastic trim/sticker removal. The induction element delivers high heat fast and effectively. Supplied in carry-case.
SPECIFICATIONS
Model No: ………………………………………………VS230.V3
Supply: …………………………………………………………. 230V
Frequency: …………………………………………………50/60Hz
Power:…………………………………………………………2000W
Duty Cycle: ……………………………………………………..15%
Nett Weight: ………………………………………………… 8.12kg
VS2303: ……………………………………Direct Coil – Ø20mm
VS2305: ……………………………………Direct Coil – Ø30mm
VS2304: ……………………………………..Side Coil – Ø20mm
VS2306: ……………………………………..Side Coil – Ø30mm
VS2309: ………………………………………Pad Coil – Ø55mm
VS2310: ………………………………………Flex Coil – 920mm
VS2311: ………………….Induction block – 50 x 35 x 30mm
The duty cycle is the number of minutes, expressed as a percentage, the machine can operate within a ten-minute period without overheating. The duty cycle varies according to the output current.
3.1. DESCRIPTION OF CONTROLS
A) Power pilot light (green)
B) Overheated pilot light (red)
C) Output connector – for torch power
D) Output connector – for torch control
E) Timer Control:
Select ‘-’ Operate Trigger on the torch, the machine will work for 1 second,
and then stop until the trigger is operated again.
Select ‘=’ Operate Trigger on the torch, the machine will work for 1.5
seconds, and then stop until the trigger is operated again. Select ‘0’ Operate
Trigger on the torch, the machine will work continuously.
F) Torch
G) Main Power Switch (situated on back panel)
3.2. DESCRIPTION OF TORCH HEAD
-
Induction Block
Use induction block to help remove dents, and heat in various positions around the dent.
Use time control mode heating time 1 sec. DO NOT heat at the same point as overheating may damage vehicle paint (fig.2). -
Direct Coil Ø28mm
-
Direct Coil Ø20mm
-
Side Coil Ø28mm
-
Side Coil Ø20mm
Use Direct Coil/Side Coil to heat nuts/bolts, screws, etc. (fig.3). Keep a gap of 3/4mm between the coil and the object being heated. -
DO NOT reuse bolts as heat may have affected the physical properties of the bolt.
-
Pad Coil Ø55mm
Use a Pad coil for heating sheet steel to assist with the removal of decals, stickers, sealants/putties, use the coil approximately 5mm away from the surface of the steel sheet (fig.4).
WARNING! Overheating will damage painted surfaces. No liability will be
accepted for damage caused by improper use. -
Flex Coil 920mm
Use a Flex coil when it is not possible to use direct coils due to the space, or position of the object to be heated. Can be used on exhaust pipes and suspension parts, by wrapping the coil around the part before connecting to the torch.
OPERATION
WARNING! If the user has some metal on their people such as coins,
jewelry or surgical implants, etc. They must avoid the metal item getting
close to the heater torch or torch head, to avoid damage by induction heating.
4.1. Connect the torch to the two output connections on the control panel
(fig.1C/D).
4.2. Plug into a mains supply.
4.3. Select the required torch head and slide it into the end of the handle at
the required angle and tighten the holding screws.
4.4. Select the desired timing function if required (see section 3.1), place a
coil over the fixing or panel to be heated, and switch on the machine. Operate
the trigger and the fixing/panel will get hot.
4.5. The machine has a protection circuit installed to prevent overload in
terms of voltage, current, and heat. If the pre-set values are exceeded the
machine will stop working automatically until the condition of the machine
reverts to normal.
4.6. The machine is fitted with a fan to keep it cool, ensuring that the vents
are not covered and there is adequate ventilation. Allow at least
0.3m of free space around the machine.
DO NOT overload the heater. DO NOT exceed the Duty-cycle (see section 3),
excess current will damage the heater.
4.7. If the duty cycle is exceeded the heater will stop working for its own
protection. The red light will be lit, DO NOT switch the heater off or remove
the plug from the socket as the internal fan will continue to run and cool the
heater down. When the red light turns off heating can continue.
MAINTENANCE
WARNING! Before maintenance and any repair, the power supply must be turned
off and the plug removed from the socket.
5.1. Remove dust by using clean dry compressed air regularly, if operating in
a dusty environment this should be done on a daily basis.
5.2. Check cables, torch and torch heads for any sign of damage, if any part
of the heater is damaged replace or repair it. If in doubt contact a qualified
electrician.
5.3. Avoid water and steam entering the machine, if this happens disconnect
from the power source and allow it to dry, DO NOT use it unless it has been
checked by a qualified electrician.
5.4. If not in use the machine and attachments should be stored in a dry,
childproof area.
ENVIRONMENT PROTECTION
**** Recycle unwanted materials instead of disposing of them as waste. All
tools, accessories, and packaging should be sorted, taken to a recycling
center, and disposed of in a manner that is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain
any fluids (if applicable) into approved containers and dispose of the product
and fluids according to local regulations.
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the
EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the
product is no longer required, it must be disposed of in an environmentally
protective way. Contact your local solid waste authority for recycling
information.
Note: It is our policy to continually improve products and as such we
reserve the right to alter data, specifications, and component parts without
prior notice.
Important: No Liability is accepted for incorrect use of this product.
Please note that other versions of this product are available. If you require
documentation for alternative versions, please email or call our technical
team at [email protected] or 01284
757505.
Warranty: The guarantee is 12 months from the purchase date, proof of
which is required for any claim.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk.
IP32 7AR
01284 757500
01284 703534
[email protected]
www.sealey.co.uk