amiad 2 Inch Spin Klin Battery Internal Source Instructions
- June 12, 2024
- amiad
Table of Contents
2 Inch Spin Klin Battery Internal Source
Product Information:
Product Name: 2 Spin Klin Battery – Internal
Source – Automatic back-flush
Manufacturer: AMIAD WATER SYSTEMS Ltd.
Serial Number: [serial number]
Order Number: [order number]
Catalog Number: [catalog number]
Filtration Degree: [filtration degree]
Tested by: [tested by]
Disclaimer: This document does not replace any
certified drawing, procedure or information provided by Amiad in
reference to a specific customer, site or project.
Product Usage Instructions:
1. INTRODUCTION
Amiad Water Systems congratulates you for purchasing the 2 Spin
Klin battery with internal source back-flushing. These filters are
easy to install, use, and service; they require no special skills
to operate. For operation and maintenance of this filter, please
follow the instructions in this manual. This 2 Spin Klin battery is
an automatic self-cleaning filter battery designed for
non-hazardous liquids only and for operation within the pressure
framework specifications.
2. SAFETY INSTRUCTIONS
General Safety Instructions
-
The manufacturer filtration products always operate as
components in a larger system. It is essential for the system
designers, installers, and operators to comply with all the
relevant safety standards. -
Prior to installation, operation, maintenance or any other type
of action carried out on the filter, read carefully the
installation and operation instructions. -
During installation, operation or maintenance of the filter,
all conventional safety instructions should be observed to avoid
danger to the workers, the public or to property in the
vicinity. -
The system must be used for non-hazardous liquids only!
-
Please note: The filter enters into a flushing mode
automatically, without any early warning. -
No change or modification to the equipment is permitted without
a written notification given by the manufacturer or by its
representative, on the manufacturer’s behalf. -
Always observe standard safety instructions and good
engineering practices whilst working in the filter’s vicinity. -
Use the filter only for its intended use as designed by the
manufacturer, any misuse of the filter may lead to undesired damage
and may affect your warranty coverage. Please consult with the
manufacturer prior to any non-regular use of this equipment. -
System’s cleaning and maintenance shall be carried out only
when an explosive atmosphere is not present!
Installation General
Install the filter according to the detailed Installation
Instructions provided with the filter by the manufacturer and
according to the description given in this manual.
AMIAD WATER SYSTEMS Ltd.
2″ Spin Klin Battery Internal Source
Automatic back-flush
Serial number: Order number: Catalog number: Filtration degree: Tested by:
Installation and Operation Instructions
2″ Spin Klin Int.
910101-000854 / 05.2017
910101-000854 / May 2017
Page 1 of 27
AMIAD WATER SYSTEMS Ltd.
2″ Spin Klin Battery – Internal Source – Automatic back-flush
Image is for illustration only
Disclaimer:
Copyright © 2017 Amiad Water Systems Ltd. All rights reserved.
The contents of this document, including without limitation all information
and materials, images, illustrations, data, drawings, names and any other such
materials that appear in this document are the sole property of Amiad Water
Systems Ltd., including any intellectual property rights, whether registered
or not, and all know-how contained or embodied therein. Amiad may alter,
remove or change the Content without any further notice. You may not
reproduce, copy, modify, create derivative works from, sell or participate in
any sale of, or exploit in any way, in whole or in part, any of this document
or its content. The confidential nature of and/or privilege in the file
enclosed is not waived or lost as a result of a mistake or error in this file.
If you received
this file in error, please notify Amiad immediately at [email protected].
This document does not replace any certified drawing, procedure or information
provided by Amiad in reference to a specific customer, site or project.
Amiad assumes that all users understand risks involved within this file and/or
its attached materials. This document is given in good faith and is not
intended to impose any obligation to Amiad. While every effort has been made
to ensure the information in this manual is accurate and complete, we would
appreciate if you can bring any errors or omissions to the knowledge of Amiad
or consult Amiad experts or its authorized representatives if you have any
questions. Amiad Water Systems Ltd. D.N. Galil Elyon 1, 1233500, Israel Tel:
972 4 690 9500 | Fax: 972 4 814 1159 Email: [email protected]
2″ Spin Klin Int.
910101-000854 / 05.2017
Page 2 of 27
Table of Contents
1. INTRODUCTION ……………………………………………………………………………………………………………………..4 2. SAFETY
INSTRUCTIONS ……………………………………………………………………………………………………………4
General Safety Instructions ……………………………………………………………………………………………………..4
Installation …………………………………………………………………………………………………………………………….4 Commissioning
………………………………………………………………………………………………………………………6 Operation and
Control…………………………………………………………………………………………………………….6 3. STANDARD SYSTEM
DIMENSIONS…………………………………………………………………………………………….7 4. DESCRIPTION & OPERATION
……………………………………………………………………………………………………8 5. DESCRIPTION AND FILTER OPERATION
……………………………………………………………………………………12 6. TECHNICAL
DATA………………………………………………………………………………………………………………….13 7. INSTALLATION AND
OPERATION…………………………………………………………………………………………….14 8. SPIN KLIN SYSTEM
MAINTENANCE………………………………………………………………………………………….17 9. TROUBLESHOOTING
……………………………………………………………………………………………………………..21 10. FILTER PARTS SCHEDULE AND
PARTS LIST ……………………………………………………………………………..22 11. VALVES – PARTS SCHEDULE AND
PARTS LIST ………………………………………………………………………….23 11.1 STANDARD VALVES PARTS LIST
…………………………………………………………………………………………..24 11.2 AW VALVES PARTS LIST
……………………………………………………………………………………………………..24 11.3 SW VALVES PARTS
LIST………………………………………………………………………………………………………26 12. SYSTEM
DRAWINGS…………………………………………………………………………………………………………….26 13. AMIAD LIMITED
WARRANTY ………………………………………………………………………………………………..27
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910101-000854 / 05.2017
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1. INTRODUCTION
General
Amiad Water Systems congratulates you for purchasing the 2″ Spin Klin battery
with internal source back-flushing. These filters are easy to install, use and
service; they require no special skills to operate. For operation and
maintenance of this filter, please follow the instructions in this manual.
This 2″ Spin Klin battery is an automatic self-cleaning filter battery
designed for non-hazardous liquids only and for operation within the pressure
framework specifications.
2. SAFETY INSTRUCTIONS
General Safety Instructions
The manufacturer filtration products always operate as components in a larger
system. It is essential for the system designers, installers and operators to
comply with all the relevant safety standards.
Prior to installation, operation, maintenance or any other type of action
carried out on the filter, read carefully the installation and operation
instructions.
During installation, operation or maintenance of the filter all conventional
safety instructions should be observed to avoid danger to the workers, the
public or to property in the vicinity.
The system must be used for non-hazardous liquids only! Please note: The
filter enters into a flushing mode automatically, without any early warning.
No change or modification to the equipment is permitted without a written
notification given by the manufacturer
or by its representative, on the manufacturer’s behalf. Always observe
standard safety instructions and good engineering practices whilst working in
the filter’s vicinity. Use the filter only for its intended use as designed by
the manufacturer, any misuse of the filter may lead to
undesired damage and may affect your warranty coverage. Please consult with
the manufacturer prior to any nonregular use of this equipment. System’s
cleaning and maintenance shall be carried out only when explosive atmosphere
is not present!
Installation General
Install the filter according to the detailed Installation Instructions
provided with the filter by the manufacturer and according to the description
given in this manual.
Make sure to leave enough clearance, side and top, to enable easy access for
future treatments and safe maintenance operations.
The user should arrange suitable lighting at the area of the filter to enable
good visibility and safe maintenance. The user should arrange suitable
platforms and safety barriers to enable easy and safe access to the filter
without
climbing on pipes and other equipment. The user should verify that any
platform, barrier, ladder or other such equipment is built, installed and used
in accordance with the relevant local authorized standards. Check and re-
tighten all bolts during commissioning and after the first week of operation.
Use only appropriate standard tools and equipment operated by qualified
operators when installing, operating and maintaining the filter. When
installation is required in hazardous environment sites, underground or high
above ground, make sure that the site design and the auxiliary equipment are
appropriate and that installation procedures are carried out in accordance
with the relevant standards and regulations. Ensure walking areas about the
installation are slip free when wet.
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910101-000854 / 05.2017
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Shipment and transporting Shipping and transporting the filter must be done in
a safe and stable manner and in accordance with the relevant
standards and regulations. For shipping, lifting and positioning the filter,
use only approved lifting equipment and authorized employees and
contractors.
Electricity Electric wiring should be performed by an authorized electrician
only, using standardized and approved
components. The system must be installed with suitable electrical earthing
that would prevent any electrostatic discharge from
the system. Install a lockable main power cut-off switch close to the control
panel. If due to site constraints, the control panel is installed without a
clear line-of sight of the filter, an additional
lockable power disconnect cut-off switch should be installed near each filter
unit. Installation of the filter should be performed to avoid direct water
splashing on the electrical components or on
the control panel.
Pneumatics Install a lockable main cut-off switch, featured with a pressure
release mechanism, on the compressed air supply
line close to the control panel. If the control panel is installed far away
and there is no eye contact with the filter, a lockable compressed air cut-
off switch, featured with a pressure release mechanism, should be installed
near each filter unit. The user should make sure that the compressed air
supplied to the filter never exceeds the maximum designated
pressure for this filter. An air-pressure reduction valve should be installed
on the compressed air supply line upstream of the filter’s pneumatic inlet
port.
Hydraulics Extra safety devices should be installed on hot water applications
to avoid skin burn danger. The user should install a manual Water Cut-off
Valve next to the filter’s inlet and outlet ports. In cases where the
downstream piping network downstream of the filter is pressurized an
additional manual Water
Cut-off Valve should be installed next to the filter outlet port. The user
should make sure that the system includes a Pressure Release / Drainage Valve
to enable release of
residual pressure prior to any maintenance procedure performed on the filter.
The user should make sure that the filter is never exposed to water pressure
exceeding the maximum designated
pressure for this filter, if needed a Pressure Reduction Valve should be
installed upstream of the filter’s water inlet port. Please note that the
maximum working pressure indicated at the filter’s specifications table
includes the pressure caused by fluid hammer and pressure surge effects.
it is forbidden to perform any work on the filter before verifying that all
pressure has been released from the system
Civil Engineering Make sure that the filter installation is done by the
manufacturer-qualified technicians. Make sure that any civil engineering work
at the installation site such as construction, lifting, welding, etc. is done
by qualified workers / technicians / contractors and in accordance with the
relevant local standards. While using lifting equipment, make sure that the
filter or the lifted part is chained securely and in
a safe manner.
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910101-000854 / 05.2017
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Civil Engineering (Cont.) Do not leave lifted equipment if there is no
necessity. Avoid working below lifted equipment. Wear a safety helmet while
using lifting equipment. Make sure that the flooring is sloped for drainage
and to avoid accumulation of liquids.
Commissioning Read carefully the Commissioning and the First Start-up
Operation instructions prior to any attempt to operate the
filter. To achieve maximum performance and smooth operation of the filter it
is crucial to perform the startup and first
operation procedures exactly as described in this manual. Commissioning the
filter should be done by a technician authorized the manufacturer; do not
attempt to
commission the filter unaccompanied as this may lead to undesired damage and
may affect your warranty coverage.
Operation and Control Do not operate the filter before carefully reading and
being familiar with its operation instructions. Observe the safety stickers on
the filter and never perform any operation contradicting the instructions
given. Never operate or use the filter for purposes other than its original
design and operational envelope. The system must be used for non-hazardous
liquids only! System’s cleaning and maintenance shall be carried out only when
explosive atmosphere is not present!
Before any maintenance or non-regular operation
Servicing the filter should be done only by technicians authorized by the
manufacturer. System’s cleaning and maintenance shall be carried out only when
explosive atmosphere is not present! Disconnect the filter from the power
supply and lock the Main Power Switch. Disconnect the compressed air supply,
release the residual pressure and lock the Pneumatics Main Valve. Disconnect
the filter from the water system by closing and securing the manual inlet and
outlet valves. In cases
where the downstream piping network is pressurized, close and secure the
manual outlet valve also. Release the residual water pressure by opening the
pressure release / drainage valve. Empty the filter by opening the drainage
valve. In hot water systems wait till the filter components cool off to a safe
temperature. Place warning signs around the work area, as required by the
local standards and procedures. Inspect the filter’s safety stickers and
replace any damaged or faded stickers.
Special Note
Before opening the filter lock, check that there is no pressure in the filter.
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910101-000854 / 05.2017
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3. STANDARD SYSTEM DIMENSIONS
Drawing is for illustration only
Description
2-unit battery 3-unit battery 4-unit battery 5-unit battery 6-unit battery
7-unit battery 8-unit battery
Length
mm
inches
706
27.8
964
38.0
1,214
47.8
1,464
57.6
1,714
67.5
1,807
71.1
2,124
83.6
Height
mm
inches
747
29.4
747
29.4
747
29.4
747
29.4
747
29.4
797
31.4
797
31.4
Width mm inches
660
26.0
660
26.0
660
26.0
660
26.0
660
26.0
741
29.2
715
28.1
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4. DESCRIPTION & OPERATION
Disc Filtration Technology
Amiad Water Systems uses a specially designed disc filtration technology.
Thin, color-coded polypropylene/ nylon discs are diagonally grooved on both
sides to a specific micron size. A series of these discs are then stacked and
compressed on a specially designed spine. When stacked, the groove on top runs
opposite to the groove below, creating a filtration element with a
statistically significant series of valleys and traps for solids. The stack is
enclosed in corrosion and pressure resistant housing. During the filtration
process, the filtration discs are tightly compressed together by a spring
power and differential pressure, thus providing high filtration efficiency.
Filtration occurs while water is percolation from the outer diameter to the
inner diameter of the element. Depending on the micron rating, there are from
18 (in 400 micron discs) to 32 (in 20 micron discs) stopping points in each
track, thus creating the unique in-depth filtration.
Table of Filtration Grades of the Discs and Color Code
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Spin Klin Technology
Spin Klin Spine – The Core of the Spin Klin Filtration System
The Spin Klin® discs are stacked on the Spin Klin® spine. The discs are color-
coded according to micron size and are assembled to suit the water filtration
requirements. The spine assembly has a spring compression unit and an internal
piston, which operate during alternate filtration or back-flush modes. Inside
the housing the spring and the pressure difference compress the discs tightly
during the filtration process, forcing the water to flow between the grooves
and trap the solids.
Spin Klin Automatic Back-flush Operation
Activated by an external command (differential pressure or time) alternate
units of the Spin Klin system go into back-flush mode. The inlet three-way
valve closes the inlet to the filter pod and opens the drain. The outlet
three-way valve closes the outlet of the filter pod and opens the external
source. During the back-flush process, the compression spring is released and
the pressure difference is eliminated. The spine piston rises, releasing the
pressure on the discs. Tangential jets of clean water are pumped at high
pressure in the opposite direction through nozzles at the center of the spine.
The discs spin free and clear, loosening the trapped solids. Solids are
quickly and efficiently flushed out through the drain.
IN OUT
DRAIN BACKFLUSH
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Modes of the filter’s Control valve Filtration Position:
Inlet valve – Water flows from port [A] (main supply) to port [B] (filter
connection). Port [C] (drain water outlet) is closed by the seal.
Back-flush Position: Inlet valve – Command pressure is applied to the
diaphragm’s control chamber through port [D]. The diaphragm moves the sealed
shaft, port [A] closes, preventing flow to the filter. Port [C] opens,
allowing flushing water to flow from port [B] (filter connection) to the drain
[C].
D
B
C
A
Filtration Mode
D
B
C
A
Back-flush Mode
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Modes of Operation
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5. DESCRIPTION AND FILTER OPERATION
During the filtration stage, water flows through the INLET manifold and is
distributed through the 2″x2″ back-flush valves into the Spin Klin filters.
The water then passes through the filters’ elements to the outlet manifold
Description of the Back-Flushing Process
The back-flushing process of this system is carried out by internal source
water;
1. The controller transmits an electrical command to the first solenoid
according to either differential pressure or time.
2. The solenoid then sends a pressure command to the back-flush valve, that
switching from filtration mode to back-flushing mode.
3. Filter #1 is then back-flushed with water from internal Water Source.
Contaminated water and impurities flow out through the drain manifold.
4. Upon completion of the allotted back-flush time the controller releases
the back-flush command. Filter #1 returns to filtration mode.
5. Filter #2 then enters back-flushing mode and the process is repeated until
all the filters in the system are back-flushed.
6. After all the filters have been back-flushed the system returns to
filtration mode, till the next backflush cycle.
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6. TECHNICAL DATA
Parameters
Maximum pressure Minimum filtration working pressure Minimum pressure for
back-flush: 400µ-130µ 100µ-70µ 50µ-20µ Back-flush flow rate per single spine:
400µ-130µ 100µ-70µ 50µ-20µ Maximum temperature
PH
METRIC
10 bar (25 C) 1.0 bar
3 bar 3.5 bar 5 bar
10 m3/hr 11 m3/hr 11 m3/hr 60 °C (@4 bar ) 4-11
Construction Materials
Filter Housing & Lid Disc elements Backwash valves Manifolds Seals Control Tubing
RPA (Reinforce Polyamide) PP (Polypropylene) RPA (Reinforce Polyamide) PP (Polypropylene) NBR or EPDM, (Viton optional) PE or PA
US
145 ( 77 °F) 14.5 psi
45 psi 50 psi 75 psi
44 gpm 50 gpm 50 gpm 158 °F (@58 psi) 4-11
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7. INSTALLATION AND OPERATION
Installation
A. Check for any transport damage (the system operates under pressure!). B.
Make sure that the inlet and outlet flow orientations are correct (shown by
arrows on the system). C. Connect the Inlet the Outlet and the Drain ports
together with their valves to the Main Manifolds. D. Verify that all the
covers’ clamps are properly closed! E. Connect and check the water source
pressure. F. Connect the Air pressure source to the solenoid and Accumulator.
Start-up Operation
If possible, perform a dry test run (once or more) on the system and make sure
that all the connections and wiring are ok.
Run the system by slowly opening the inlet valve; allow air to vent out of the
system through the Air Release Valve which is mounted on top of the Inlet
manifold.
Once the air is vented, check for any leakage that may happen during
transportation and installation. If the pressure difference across the filters
is high, verify that the flow rate is not too high. An excessive
flow rate through the filter causes excessive pressure loss. Open the Air
Supply and check the air pressure. Manually start a back-flushing cycle and
make sure that all the system’s components function correctly. If after the
back-flushing cycle the pressure difference is not reduced, check that the
flow is not too high.
PLC/Control
Note: PLC/Controllers are varied according to the Order. Refer to the
manufacturer’s handbook before installing the PLC/Controller. Make sure that
the voltage is correct BEFORE connecting it. Check that the P hydraulic switch
HIGH and LOW pressure tubes are correctly connected to the
appropriate ports. Set the DP Switch to the required P (Recommended P is 5m/
7PSI according to the site conditions). Set the PLC/Controller Back-flush Time
to 15 seconds and the Dwell time to 5-10 seconds. These settings
may require adjustment in order to conform to local water conditions.
Typically, a 1 to 3 hour interval between back-flushing cycles is recommended.
Typically, the Back-flush Cycle Time is used as a backup for the DP switch;
any signal that triggers a backflushing cycle resets the back-flush cycle
timer (including Manual Start command).
2″ Spin Klin Int.
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Control Scheme – Internal Source for back flush
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Start-up Operation
A. Gradually open the inlet valve (make sure that the outlet valve is
partially open).
WARNING Take precaution while operating the system as it may enter to back-
flush mode automatically, without warning.
B. Check the system assembly and its connections for leaks.
C. Perform a back-flush cycle by disconnecting the low-pressure tube from the
differential pressure indicator (closing the electrical circuit) make sure to
re-connect it immediately as the back-flush cycle starts.
D. Verify that the back-pressure reading during back-flushing is according the
recommended pressure for your system specific filtration degree.
E. When the filter is clean, verify that the differential pressure between the
inlet and the outlet ports does not exceed 2m (3 PSI).
F. Check that the differential pressure indicator is set for starting a back-
flushing cycle at 5m (7 psi) G. Perform an additional back-flushing cycle
manually by rotating the operation handle (turn clockwise 90)
located on the solenoid valve. Make sure to rotate the handle back to
automatic mode once the backflushing starts.
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8. SPIN KLIN SYSTEM MAINTENANCE
Monthly Maintenance
Check the inlet /outlet pressures: When the pressure differential is above 5m
/ 7 PSI, activate automatic back-flush of the Spin Klin system. In the event
that the pressure differential remains high, check for possible failures.
Check for leakages from the drain manifold: When there is a leakage of water
to the drain during the filtration stage, check for possible failure of the
back-flush valve seals.
Back-flush controller performance: Check that the controller timing parameters
are correctly adjusted and activate the automatic back-flush cycle. In the
event of a back-flush controller malfunction, check for possible failures.
Cleaning of the Command Filter: Close the command-filter inlet valve, release
the pressure trapped in it and remove the cover. Thoroughly clean the
filtration element, then reinstall the command filter element and cover and
open the inlet valve.
Winterization: To prevent the filter battery becoming damaged during water
freezing drain all the water from the filter battery and the command filter
and leave the drain valve opened.
NOTE: Before performing any maintenance work on the battery, make sure all
water and air connections are disconnected and that the pressure has been
released.
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Seasonal Maintenance Cleaning the Discs
When manual cleaning of the discs is required, please follow the steps
described below:
Make sure that the system is not under pressure! Release the clamp and remove the cover. (Figure 1)
Unscrew the butterfly-nut of the filtration element. (Figure 2) Remove the
tightening cylinder. (Fig. 3)
Remove the discs (for convenience we recommend using a plastic bag) (Figure 4,
5). Tie each set on a string and place them in a cleaning solutions (HCL,
Chlorine or other) refer to “Cleaning Recommendations for Clogged Filtration
Discs”. Thoroughly wash the discs with fresh water and then reassemble the
discs on the spines. (Figure 6)
Figure 1 Figure 4
Figure 2 Figure 5
Check that the correct quantity of discs is assembled on the spine: when the discs are pressed with two hands, the top disc should be leveled with the imprinted circle on the outside of the spine (Figure 7). Put on the tightening cylinder and tighten the butterfly-nut, apply maximum torque moment of 10 Nm (Figure 8, 9)
Figure 7
Figure 8
Reassemble the filter cover and tighten the clamp. (Figure 10, 11)
Figure 3 Figure 6
Figure 9
2″ Spin Klin Int.
Figure 10
Figure 11
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Cleaning Recommendations for Clogged Filtration Discs
Water-formed deposits may cause clogging of the filter discs. The formation of
these deposits depends on the quality of the filtered water and environmental
conditions like temperature, pH, light, duration of filtration and more.
Common water-formed deposits are:
Biological or organic deposits (mostly mucous or oily to the touch, beige,
brown or green in color) Iron oxide (rust) or other metal oxides Carbonates
(white or gray deposit) Combinations of the above If these deposits cannot be
eliminated by pretreatment of the water, we recommend the following cleaning
procedure:
Material and Equipment
A well ventilated working place. 2 small containers (1 liter), 2 large
containers (15 liters) and a stirring stick, all resistant to chemicals,
preferably of polypropylene. Plastic rope to tie up the disc. Sodium
Hypochlorite NaOCl – Strong oxidizing liquid, commercial concentration: 10%.
Oxidizes and
removes organic and biological deposits. Hydrochloric Acid HCl – Very
corrosive liquid, commercial concentration: 30%. Dissolves and removes
carbonates, iron oxide, and other deposits. Safety equipment: safety glasses,
gloves, long pants, long sleeved shirt and shoes.
ATTENTION!
While working with chemicals protect yourself with the necessary safety
equipment:
Safety glasses, gloves, protective clothing Work in a well-ventilated area
Follow the manufacturer’s instructions
Cleaning Organic and Biological Deposits
Open the filter and remove dirty discs. Attention Never open the filter
before the pressure has been released.
Arrange the discs loosely on the plastic rope Prepare a 5% Sodium Hypochlorite
solution:
1. Pour 5 liters of water into one of the large containers. 2. Add 5 liters
of Sodium Hypochlorite (10%) into the water. Soak the discs in the solution so
that both sides are covered. To achieve maximum cleaning, agitate the discs
several times with a stirring stick. Contact time with cleaning solution: up
to 8 hours Remove the discs carefully from the solution, put them in the
second large container and rinse them very well with clean water before
placing them back in the filter. We recommend flushing the cleaned discs again
in the filter to ensure that all chemical residues are removed. The cleaning
solution can be used for several sets of discs. As the cleaning activity of
the solution deteriorates, it may be necessary to soak the discs for a longer
time.
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Cleaning Carbonates and Iron Deposits
Open the filter and remove the dirty discs. Arrange the discs loosely on the
plastic rope. Prepare a 5% Solution of Hydrochloric Acid:
1. Pour 10 liters of water into one of the large containers. 2. Carefully add
2 liters of Hydrochloric Acid (30%) into the water. Soak the discs in the
solution so
that both sides will be covered. PLEASE NOTE: Carbonates react violently with
hydrochloric acid (foaming, gas evolution). To achieve maximum cleaning,
agitate the discs several times with a stirring stick. Contact time with
cleaning solution: 1 – 8 hours. Remove the discs carefully from the solution
and rinse them well with clean water before placing them back in the filter.
We recommend flushing the cleaned discs again in the filter to ensure that all
chemical residues are removed.
The cleaning solution can be used for several sets of discs. It may be
necessary to soak the discs for a longer period as the cleaning activity of
the solution deteriorates.
Cleaning Complex Deposits
If the composition of the deposit is not known, perform the following test:
Take 5 discs for the test. Soak 2 discs in a 5% Sodium Hypochlorite Solution.
Preparation of the solution: Pour 1 cup of water into a small container, then
add 1 cup of Sodium Hypochlorite (10% NaOCl). Soak 2 discs in a 5%
Hydrochloric Acid Solution. Preparation of the solution: Pour 2½ cups (=
500ml) of water into a small container, then add carefully ½ cup (= 100ml) of
Hydrochloric Acid (30% HCl). Keep one disc as a control. Observe the cleaning
process: If one of the solutions removes all the deposit, clean the discs in
that solution according to the instructions above. If neither solution removes
the deposit completely, continue with the test procedure. Remove the discs
from both solutions, rinse them well with water and soak them in the second
solution: put the two discs, which have been in the Sodium Hypochlorite
Solution, in the Hydrochloric Acid Solution, and the other way around. Check
the cleaning process: If one of the treatments removes all the deposit, clean
all the discs following the same two-step procedure in the exact same order.
Rinse the discs well between the two cleaning processes. If the deposit hasn’t
been completely removed, send a set of untreated discs to the laboratory for
further examination.
2″ Spin Klin Int.
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9. TROUBLESHOOTING
No Backwash Operation
Check inlet and outlet pressures
Check & air supply
Check controller manually operate the backwash cycle
No command transfer
Functioning correctly
Some commands do not function
Check electrical source
Check electrical source
Command not received
Check the valves Receives command
Check solenoid electrical connectors Repair or replace the solenoid
Check the air supply control tube
Remove the valve’s cover. Check the diaphragm and the piston
Replace if needed
Check & clean the drain manifold and pipe
Contact your local distributor Continuous or Non-stop Backwashing
Continuous backwash
Non stop backwash cycle
Disconnect the control pipes from the valves
Check inlet / outlet pressure Check pressure differential gauge and replace if
needed
Check controller described above
Contact your local distributor
Command transfer Check controller
No command transfer Check the solenoid
No command transfer
Command transfer Replace control panel
Disconnect the drain manifold
Locate the nonfunctioning valve. Remove any obstruction. Repair the valve if
needed
No command transfer Contact your local distributor
Command transfer Replace the solenoid if needed
2″ Spin Klin Int.
910101-000854 / 05.2017
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10. FILTER PARTS SCHEDULE AND PARTS LIST
No. Description
COVER 2″-3″ FILTER RPA
1 COVER 2″-3″ FILTER RPP DW
2″-3″ COVER PC TRANSPARENT
HYDRAULIC SEAL 2″-3″ EPDM
2 HYDRAULIC SEAL 2″ NBR 70 SHORE
HYDRAULIC SEAL 2″-3″ VITON 70 SHRE
3 FILTER CLAMP 2″-3″ S/ST304
SPINE ASSEMBLY MODEL 2.7 2-3-4-6″ SK
SPINE ASSEMBLY MODEL 2.7 2-3-4-6″ SK AW SPRING W/HALAR
4
SPINE ASSEMBLY MODEL 2.7 2-3-4-6″ SK SW SPRING BOLTS HASTELLOY
SPINE ASSEMBLY 2.7 2-3-4-6SK PP DW
SPINE ASSEMBLY MODEL 2.7 2-3-4-6″ SK LCE
4.1 2″SK BUTTERFLY NUT RPA BLACK
4.2 2″SK SPINE TIGHTENING NUT RPA BLACK
4.3 SK 2.7 SPINE PISTON HDPE NATURAL DW ANTI FRICTION S/ST316 F/2.7SK DW
4.4 ANTI FRICTION SUPER DUPLEX F/2.7SK DW CONE MEMBRANE NATURAL 65 SHORE CONE
MEMBRANE EPDM 70 SHORE 2.7SPIN KLIN DW
4.5 CONE MEMBRANE VITON GREEN DOT 70 SHORE 2.7SPIN KLIN CONE MEMBRANE NBR 70
SHORE 2.7SPIN KLIN
5 2″-3″SK DISC SET DW 7 PARKER O-RING 2-234 EPDM 70 SHORE YELLOW DOT 8 3″SK SPINE ADAPTOR RPP GREY DW
9 PARKER O-RING 2-237 EPDM 70 SHORE YELLOW DOT 10 2-3”SK COMPLETE ADAPTER
2”SK THR.BODY ASSEMBLY 2”SK VIC.BODY ASSEMBLY 11 2”SK THR PP BODY ASSEMBLY 2”SK VIC PP BODY ASSEMBLY 13 WRENCH GALVANIZED F/BUTTERFLY NUT 2.7SK WRENCH GALVANIZED F/2.7SK SOCKET WRENCH ALUMINIUM F/2.7SK
SAP
710103-005233 710103-004798 710101-000899 770104-000248 770104-000251
770104-000001 760108-000002 700101-001193 700101-000257 700101-000258
700101-000245 700101-000249 710101-000435 710101-000106 710101-000436
760109-000045 760109-000467 770104-000065 770104-000055 770104-000003
770104-000009 700101-XXXXXX 770102-000295 710101-000082 770102-000034
700190-000117 700190-000092 700190-000093 700190-000096 700190-000097
760109-000055 760109-000131 760109-000080
2″ Spin Klin Int.
910101-000854 / 05.2017
Page 22 of 27
11. VALVES – PARTS SCHEDULE AND PARTS LIST
350 Series Plastic Back-flush Filter Valve – Double Chamber Straight/Angle &
Reverse Flow Size: 2″x2″
2″ Spin Klin Int.
910101-000854 / 05.2017
Page 23 of 27
11.1 STANDARD VALVES PARTS LIST
STRAIGHT FLOW 2X2 350 BSP RPA BLACK BERMAD
No. Description
1a
BODY ASSY. F/2″ STRAIGHT FLOW BERMAD
25a
LOWER ADAPTOR F/2″ STRAIGHT FLOW PLASTIC BERMAD
28
VALVE ASSY. F/2″ STRAIGHT FLOW PLASTIC BERMAD
50a
ADAPTATION KIT FOR THREAD-VICTAULIC,2″BS
90
SEALS + DIAPHRAGM KIT F/2″ 350 BERMAD
10
DIAPHRAGM F.2*2 VALVE
4
PLUG SEAL F.2*2PL.STR.VALVE
91
BOLTS-NUTS KIT F/2″ 350 BERMAD
730102-000169
SAP
730113-000317 730113-000315 730113-000507 760190-000074 730113-000763
730113-000446 730113-000324 730113-000761
11.2 AW VALVES PARTS LIST
STRAIGHT FLOW 2X2 350 BSP RPA BLACK AGRESSIVE WATER BERMAD 730102-000108
No. Description
1a
BODY ASSY. F/2″ 350 PLASTIC BERMAD WA
25a LOWER ADAPTOR F/2″ STRAIGHT FLOW PLASTIC BERMAD WA
28
VALVE ASSY. F/2″ STRAIGHT FLOW PLASTIC BERMAD WA
50a ADAPTATION KIT FOR THREAD-VICTAULIC,2″BS
90
SEALS + DIAPHRAGM KIT F/2″ 350 BERMAD
10
DIAPHRAGM F.2*2 VALVE
4
PLUG SEAL F.2*2PL.STR.VALVE
91
BOLTS-NUTS KIT F/2″ 350 BERMAD WA
SAP
730113-000759 730113-000332 730113-000331 760190-000074 730113-000763
730113-000446 730113-000324 730113-000762
2″ Spin Klin Int.
910101-000854 / 05.2017
Page 24 of 27
11.3 SW VALVES PARTS LIST
STRAIGHT FLOW 2X2 350 BSP RPA/DUPLEX BLACK SW BERMAD
No. Description
1a
BODY ASSY. F/2″ 350 PLASTIC BERMAD WA-DUPLEX-S/S316
25a
LOWER ADAPTOR F/2″ 350 PLASTIC BERMAD WA-DUPLEX-S/S316
28
ACTUATOR F/2″ STRAIGHT FLOW BERMAD WA-S. DUPLEX
50a
ADAPTATION KIT FOR THREAD-VICTAULIC,2″BS
90
SEALS + DIAPHRAGM KIT F/2″ 350 BERMAD
10
DIAPHRAGM F.2*2 VALVE
4
PLUG SEAL F.2*2PL.STR.VALVE
91
BOLTS-NUTS KIT F/2″ 350 BERMAD WA
730102-000106
SAP
730113-000754 730113-000753 730113-000589 760190-000074 730113-000763
730113-000446 730113-000324 730113-000762
2″ Spin Klin Int.
910101-000854 / 05.2017
Page 25 of 27
12. SYSTEM DRAWINGS (to be amended per each specific ordered)
2″ Spin Klin Int.
910101-000854 / 05.2017
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13. AMIAD LIMITED WARRANTY
This certificate applies to Amiad Products purchased by You from Amiad or an
Amiad authorized Distributor (“Distributor”). This limited warranty extends
only to the original purchaser, and is not transferable to anyone who
subsequently purchases, leases, or otherwise obtains the Product from the
original purchaser. 1. Amiad hereby warrants that the Products are and will be
free from defects in material and workmanship under normal use
and service. Amiad warrants that it will correct manufacturing defects in the
Products, in accordance with the conditions set out in this warranty. 2. This
warranty is enforceable for a period of 12 months after the date Bill of
Lading or equivalent (the “Warranty Period”). 3. In the event that during the
Warranty Period the Distributor discovers a defect in material and/or
workmanship in any Product or part (the “Defective Product”), it shall submit
a written complaint to Amiad using Amiad’s standard customer complaint form.
For the receipt of the customer complaint form, the submission of the
complaint or any questions please contact your customer service
representative. 4. Upon written demand by Amiad the Distributor shall return
the Defective Products or a sample thereof to Amiad, at Amiad’s cost. If
the customer ships any such Product, Amiad suggests the customer package it
securely and insure it for value, as Amiad assumes no liability for any loss
or damage occurring during shipment. Provided however that in the event Amiad
determines that the warranty does not apply to such Product, Distributor shall
promptly reimburse Amiad for such cost (including freight and customs). Any
returned Product or part must be accompanied by the warranty certificate and
the purchase invoice. It is clarified that the Distributor may not return the
Defective Product unless such return was coordinate and approved by Amiad in
advance. 5. Amiad’s obligation under this warranty shall be limited to, at its
option, the repair or exchange, free of charge, of the Product or any part
which may prove defective under normal use and service during the Warranty
Period. The provision of a repaired or replacement Product during the Warranty
Period will result in an extension of the Warranty Period by an additional
period of 12 months, provided that the total accumulated Warranty Period shall
in any event be no more than 18 months from the original Bill of Lading. 6.
This warranty is valid on the condition that the Products are installed
according to Amiad’s instructions as expressed in Amiad’s instruction manuals
and according to the technical limitations as stipulated in Amiad’s literature
or as stated by a representative of Amiad. 7. This warranty will not apply to
damaged or defective Products resulting from or related to: (i) Fire, flood,
power surges or failures or any other catastrophe/and or unforeseen
occurrence, such as but not limited to those for which the customers are
customarily insured; (ii) Fault, abuse or negligence of the customer; (iii)
Customer’s responsibilities, including the failure of the intake water to meet
the agreed standards, as set forth in a written document, approved by Amiad or
improper storage. (iv) Improper or unauthorized use of the Product or related
parts by the customer, including the customer’s failure to operate the Product
in conformity with the recommendations and instructions of Amiad, as set forth
in Amiad’s manuals and other written materials, the operation of the Product
other than by a trained and qualified operator, or improper installation of
the Product by a third party not authorized by Amiad; (v) Performance by the
customer of maintenance and other services other than by a trained and
qualified advanced operator, or other than in conformity with the
recommendations and instructions of Amiad, or other than in accordance with
procedures defined in the literature supplied for Products; (vi) Any
alteration, modification foreign attachment to or repair of the Products,
other than by Amiad or its authorized technical representatives. 8. In no
event shall Amiad be liable to the customer or any third party for any
damages, including indirect, special, exemplary, punitive or consequential
damages, or lost profits arising out of or in connection with this warranty,
or arising out of or in connection with the Product’s performance or failure
to perform, even if it has been advised of the possibility of such damages. 9.
Amiad will be excused for failure to perform or for delay in performance
hereunder if such failure or delay is due to causes beyond its reasonable
control or force majeure preventing or hindering performance. 10. The limited
warranty set forth herein is the only warranty given by Amiad and is provided
in lieu of any other warranties created by any documentation, packaging or
otherwise. 11. Amiad makes no warranty whatsoever in respect of accessories or
parts not supplied by Amiad. In the event that Amiad is required to correct a
defective Product or product not covered by this warranty, it will do so
solely in consideration for additional fees.
2″ Spin Klin Int.
54/18 Bui Quang La Str, Ward 12, Go Vap Dist, HCMC, Vietnam. T: 028 35 888
961/963 E: [email protected] www.atswatertechnology.com
910101-000854 / 05.2017
Page 27 of 27
References
- Convenient Water Delivery Near You | Primo Water Delivery
- ATS Water Technology tư vấn giải pháp công nghệ xử lý nước hàng đầu