Injectidry HP60 System Wall and Ceiling Drying Package Installation Guide

OPERATION GUIDE
HIGH PRESSURE DRYING SYSTEMS
HP-60-BO
HP-60-01
HP-60-FDP

IMPORTANT Prior to using system, read and save instructions.

Injectidry’s High Pressure drying systems are specifically developed to target high-risk areas of hidden moisture such as: walls and ceilings, even those coated with watertight finishes like PVA paint and vinyl wallpaper coverings, double and triple-sheeted fire walls, party walls, sound barriers, insulation, walls behind cabinets and fixtures and floors. The Injectidry® HP drying system is the only truly “industrial grade” system sold today.
The internal blower is a regenerative blower and many operate 20,000 hours or more trouble free. This translates into more than 10 years of continuous operation. It is not a fan typically associated with a portable carpet cleaning machine or shop-vac. U.S. Patents # 5893216, 6647639, 6886271 and other patents pending

SAFETY WARNINGS

Safety warnings are located on page 2, 3 & 4.
SAFETY WARNINGS READ & SAVE THESE INSTRUCTIONS
Safety is always the number one concern when using electrical equipment. All electrical equipment can be dangerous if misused, abused or damaged. If the user fails to observe the warnings, injury might result to person, or damage to the HP unit. By following the warnings below, the user can reduce the risk of shock, personal injury or fire.
DANGER:
RISK OF FIRE
DO NOT place unit near open flame, fire or heat source.
DO NOT place near a heater as it could cause the unit to overheat, the housing to melt and cause a fire or electrical hazard.

DANGER:

TO REDUCE THE RISK OF ELECTRICAL SHOCK
DO NOT use unless you have read the operating instructions.
DO NOT use outside, in water, in rain, on a wet surface or near water.
DO NOT use to extract water.
DO NOT remove the faceplate as serious shock may occur.
DO NOT remove or alter grounding plug.
DO NOT use if not properly grounded.
DO NOT service the unit, connected to any power source.
DO NOT use with a solid-state speed control device.
WARNING
DO NOT alter or operate a fan with a damaged cord or plug. Discard fan or return to an authorized service facility for examination and/or repair.
DO NOT use an extension cord with this fan.
DO NOT run cord under carpeting. DO NOT cover with throw rugs, runners, or similar coverings. DO NOT route cord under furniture.
DO NOT place on unstable surface, wet surface, or in an  enclosed space where there are no airexchanges.
IMPROTANT
CAUTION – TO REDUCE THE RISK OF SHOCK
To reduce the risk of shock, connect only to an outlet provided with a ground fault circuit interrupter device.
CORD WARNINGS
WARNING
Discard fan or return to an authorized service facility for examination and / or repair.
DO NOT run cord under carpeting. DO NOT cover with throw rugs, runners, or similar coverings. DO NOT route cord under furniture.
Do not use to extract water.
Do not operate any fan with a damaged cord or plug.
CAUTION
The ambient and suction temperatures should be below 104º F (40º C) . This includes air under containment and which can be sucked into the blower. Such high heat stresses motors and blowers. Windings and wiring can overheat, become brittle and even short-out due to extreme heat. Failure to operate the HP below an ambient temperature of 104º F (40º C) WILL VOID THE WARRANTY.
FAILURE to prevent bulk water from passing through the HP blower can cause severe damage to the internal workings of the blower and WILL VOID THE WARRANTY.
WHEN DRYING NEGATIVELY (AIR IN): ): Prior to running the HP and before applying vacuum pressure to the material, attach panel hoses to truckmount or portable extractor, or Injectidry’s Water Separator for at least 30 minutes and until no more bulk water appears from beneath panels.
WHEN DRILLING: Know what you’re drilling into. Cavities can contain electrical, plumbing and other services. It is highly recommended a drill stop be used.
Due to probable high heat output, the Silencer should be elevated from surfaces that could be damaged by heat.
Protect the floor surface from possible damage by placing the HP on a pad or blanket.

GRAY & BLACK WATER
Operators should follow current IICRC S500 Water Damage Restoration Standards at a minimum.
DO NOT USE YOUR SYSTEM AS AN EXTRACTION DEVICE
Purchase an HB300 to simplify the connection between the HP system and portable/ truckmount vacuum system.

HP-60 SPECS

per minute)
Wall Injector Diameter| 3/16 inches| 80.96 mm
Static Pressure (Maximum)| 60 inches (water lift) and still has 55 CFM| 152.4 cm
Housing Material| MDPE – med. density polyethylene| MDPE – med. density polyethylene
Motor Type| Industrial Regenerative Blower| Industrial Regenerative Blower
Power Draw – 115v| 15A circuit needed
•5.6 – 6.5 amps (no restrictions)
•11 – 12 amps (avg. application.)| 15A circuit needed
•5.6 – 6.5 amps (no restrictions)
•11 – 12 amps (avg. application)
Drying Modes| Either Negatively or Positively| Either Negatively or Positively
Dimensions| 19 x 14 x 22.5 inches (w/ pipes)
14 x 14 x 22.5 inches (w/out pipes)| 48.6 x 35.56 x 57.15 cm 35.56 x 35.56 x 57.15 cm
Warranty| See page 17| See page 17
Accessories| •Interceptor HEPA Filter
•Vac-It Panels
•Silencer
•Water Separator| •Interceptor HEPA Filter
•Vac-It Panels
•Silencer
•Water Separator
Drying Capacity| 134 linear feet (1 injector every 16″)| 40.84 m
UL Listed| UL Standard 507| CSA Approved Std C22.2 No. 113-15

HP-60-BO PACKING LIST

Ships in 2 packages.

HP-60-01 PACKING LIST Ships in 3 boxes.

Active Hoselines – 6’ w/ 10 air ports each (2 Hose cuffs & 1 QC-Hose Connector)| 12| AH3| 2
1.5” Black Hose cuffs| 24| HC3| 2
Quick Connect – Hose Connectors| 3| HC-125| 2
General Purpose Carry Bag| 1| CB1| 2
Rolling Duffle Bag| 1| CB2| 2
Safety Yellow – Uncut Blank Hose (1½” x 25’)| 1| PLO3| 3
Safety Yellow – Tubing (3/8”ID x 1/2” OD x 200’)| 2| HP-TUB| 3
Quick Connect – Manifolds| 6| IM-125| 3
1.5” Black Hose cuffs| 8| HC3| 3
Wall Injectors| 150| WI-BLK| 3
3/8” ID Soft (Red) Nipple Caps| 50| SM-NIP-CAP| 3
3/8” X 3/8” OD Tubing (Black) Connectors| 50| TUB-CON| 3
1.25” Push to connect End Cap Plugs (Red)| 4| EC-125| 3
Small Y’s| 2| SY-125| 3
Manual| 1| | 1

HP-60-FDP PACKING LIST Ships in 4 boxes.

AIR IN Main Hose – 6’ Inline Filter, factory-set PRV & 2” Hose cuff to
connect to Water Separator| 1| AIMH-60-FD| 2
AIR OUT Main Hose – 6’ w/ factory-set PRV| 1| AOMH-60| 2
Silencer| 1| SILENCER| 2
Water Separator| 1| WS| 2
Safety Yellow HP Tubing (3/8” ID x 1/2”OD x 200’)| 1| HP-TUB| 2
Variety Panel Package: (01) Slim Panel – Large Port Clear, (05) Slim
Panel – Small Ports, (03) Multi Port Panel, (06) XSP Panels, (01) 8
Point Panel, (50) SM-NIP-CAP Nipple caps, (04) VAC-T, (01) CB3
Panel Carry Bag and (10) EC-125 End Caps| 1| VP| 3
Safety Yellow Blank Hose (1.5” x 50’)| 2| PLO3| 4
Rolling Duffle Bag| 1| CB2| 4
1.5” Hose cuffs| 30| HC3| 4
Quick Connect – Manifolds| 9| IM-125| 4
Small Y’s| 2| SY-125| 4
1.25” Quick Connect – Hose Connectors| 4| HC-125| 4
Trunk Mount Extraction Connector| 1| HB300| 4
Main W (to be used with the HB300 when using a trunkmount)| 1| MW| 4
Manual| 1| | 1

HP SMALL PARTS

OPERATING INSTRUCTIONS

The HP 60 is designed for use by professional water damage restoration specialists. It can be used to dry with either positive pressure or negative suction. Never perform both operations at the same time as it could cause the system to overheat.
It is recommended that equipment be placed and handled with safety in mind. Clearly mark walkways with ANSI approved safety signs, shut down foot traffic and keep aisles as clear as possible.
Mold
Operators should always follow current IICRC S520 Mold Remediation Standards. Molds and fungi can grow throughout the natural and built environments. Mold spores are almost always present in indoor and outdoor air. In nature, mold helps break down dead materials and can be found growing on soil, foods, plant matter and other items. Mold produces  microscopic cells called “spores” which are very tiny andspread easily through the air. Live spores act like seeds, forming new mold growths (colonies) when they find the right conditions.
Mold only needs a few simple things to grow and multiply:

• Moisture
• Nutrients
•  Favorable temperatures

Take appropriate steps to ensure that every drying job is proactively protecting your customers and the structure.
Perform all work to minimize the amount of dust generated.
Using the Interceptor HEPA filter on every job can help minimize the spread of mold spores.

Positive (Blowing) Drying Mode
Positive drying has several advantages including the delivery of air of known temperature and moisture  content. The act of pressurizing a space means air is captured and pumped into an area from another known area such as the output of a dehumidifier which will have a lower vapor pressure than the air in the surrounding area. Positive drying is almost always the fastest and most efficient use of energy due to the direct concentration of processed dry air.
The biggest problem with positive drying, is that air blown into a space must come out (cfm in = cfm out). The act of moving air into a cavity can cause the dispersal of dust, debris or mold from the space being pressurized. In fact, all buildings contain  contamination to some degree within walls and ceilings.
Air Filtration Devices (AFDs) are highly recommended on all restoration projects. When using the HP60 in negative (suction) mode, an inline INTERCEPTOR HEPA FILTRATION device is highly recommended.
Carefully drill into each cavity and install at least one Wall Injector (IM06A). Two or more injectors per cavity could be beneficial if there are multiple layers of drywall, insulation, corner studding or extremely high moisture levels.

Negative (Suction) Drying Mode
The goal of trapped moisture drying is the removal of moisture from an area of entrapment. Negative drying can usually accomplish the air exchanges necessary to dry. Air movement, whether positive or negative, supplies a transport vehicle for moisture. Absent an airflow through the trapped area, the ambient humidity within the space can rise to saturation. With suction applied to the airspace, the wet air can be drawn out of the airspace. The results will be lower vapor pressure air which will support and suspend moisture moving from the wet materials. If there is known contamination, negative drying with inline HEPA filtration is highly recommended. The effort should be to move the moisture and contamination to the filter. This can be accomplished by negatively pressurizing the interstitial space by removing air from the wet area. The air can then be processed either through a HEPA filter system, or moved to the exterior of the built environment. This transport can be achieved by attaching the inline Interceptor HEPA filter system to the HP intake. This is the preferred approach. Goals of structural drying should include containing contamination, and preserving and protecting structure from further loss or damage. Occupant and employee safety should be the first concern.
Setting Up Tubing for Active Hoses
The tubing is shipped un-cut, but recommended general purpose tubing length is 18”-20”. Use 6” if you wish to hang the Active Hoselines from the ceiling or upper walls. Installing the Wall Injectors on the cut tubing lengths is next. Place the HP in the middle of the drying run so that the air will be distributed equally (see illustration below).
Walls and Ceilings
In order to reduce the need for repairs, when drilling holes, it is usually best to remove the baseboards. Before removing the base, use a pencil to score a light line at the top of the base. Remove the base and drill holes beneath the faint pencil line. Repairs will be easier, and after the base is replaced or reset, the holes will usually be covered by the baseboards. When drilling ceilings, drill holes at a 45° angle or greater. The Injectors, tubing and Active Hoseline will hold better if the injectors are hanging at an angle. To start drilling the hole, hold the drill so that the bit is directed straight into the ceiling. Penetrate the drywall only slightly, then change the drill bit angle so that the rest of the hole is drilled at a 45° angle or more. After full penetration, carefully pull the drill bit back to make as clean and small an opening as possible.

Cabinets
Drilling beneath cabinets requires a 1/4” drill bit. If the kick plate (toekick) cannot be removed, holes can sometimes be drilled inside the cabinet (which will be out of sight and can be repaired later).
Wood Flooring Systems and Other Specialty Floors
Your Injectidry HP system is capable of drying specialty floors such as wood flooring, marble, tile, subfloors, etc. We were the FIRST to offer NEW Vac-It Panels (US Patent pending) to dry these types of floors.
The Vac-It Panel is sold in various sizes and types allowing the restoration contractor to adapt to different sizes of rooms.
When operating under negative pressure, it is recommended that a negative (suction side) pressure relief valve be used) Exception: The new HP-PLUS does not need a PRV to operate under negative pressure.)
Our Panels can also be used to dry plaster walls and other dense materials.
Every job varies as to the quantity and size of Panels needed. Additionally, the length of time needed to dry will depend on factors such as:

• The amount of water the floor was exposed to
• The length of time the wood has sat since initial wetting
• The thickness and quality of finish on the surface
• The layers of material beneath the top layer
• The type of substrate, if affected, and to what degree.

Drying times can range from one day to over ten depending on the above variables.
Our newest additions are the multi Port Panels and U Panel Kits. Each 8 Point Panel is 46″ x 30″ and can be cut down to smaller sections (11” x 15”).
NEW ROUNDED CORNER DESIGN
Clear panels are available for display & demonstration purposes. Water can be seen leaving the wood and coming out via vacuum. This is a great demonstration tool for agents, adjusters or customers.

QUICK START: Hardwood Floor setup

ACCESSORIES FOR THE HP60 LINE

The new Slim Panel expands the square footage of hardwood flooring you can dry for about half the cost. The Slim Panel (SP) is the same length as the full sized Multi Port (MP) Panel but half the width. By reducing the width we have cut the cost of the panel almost in half. The Slim Panel will dry approximately the same square feet as the full size Multi Port Panel because it still allows you to apply high pressure suction to the flooring. The Slim Panel is designed to be added to your current floor drying package. The Slim Panel is 17” x 46” and has 5 small 3/8” vacuum ports. This panel’s 3/8” vacuum ports regulate the amount of suction and balance drying on larger areas of flooring.

BASIC MAINTENANCE

The HP system will require very little maintenance. The AIR IN hose has an Inline Filter which should be inspected before each job, and cleaned if needed. Wear ANSI rated eye protection when cleaning.

TROUBLE SHOOTING GUIDE

equipment on the circuit or use another circuit or use a circuit tester.
System could have ingested for- eign material and/or water…| STOP USE – Call the Injectidry Service Dept at 800.257.0797.
Loose wire…
System makes grinding or metal on metal scraping sound. Impeller may be off balance due to being dropped…
System makes “humming” sound like it is running, then pops circuit breaker
and / or does not produce air movement out of the AIR OUT pipes.| Impeller may be stuck due to ingested foreign material & or wa- ter…| STOP USE – Call the Injectidry Service Dept at 800.257.0797.
System runs but cycles off then turns back on (repeats the cycle)

• Note: If the unit continues to cycle off and on…| If drying hardwood floors: depend- ing on the gap between floor boards, there could be too much back-pressure…| Add more openings and monitor equip-ment. If there is no pressure relief valve, call Injectidry to order one at 800.257.0797 or your local distributor.
  In either positive or negative oper- ation, dirty or clogged Inline Fil- ter…| Clean Inline Filter on AIR IN Main Hose (clear top) and the screen located in
  the AIR IN Pipe – see basic maintenance above.
  The temperature where the HP 60 is located is above 104° F (40°| Move the system out of the high temperature area and run supply hoses to the area to be dried.
  Thermal protector has faulted enough times that it needs to be replaced…| STOP USE – Call the Injectidry Service Dept at 800.257.0797.
  System running at “half” the normal speed| Bad capacitor…| STOP USE – Call the Injectidry Service Dept at 800.257.0797.
  The brass or copper colored device on the AIR IN and/or AIR OUT Main Hose is making a loud “hissing” noise and re- leasing air| You do not have enough openings (not enough wall injectors or not enough gaps between boards on a floor dry out)…| Add more openings until the hissing stops. It isn’t necessarily an operational problem but it will add decibels to the environment. Typically openings should be around 40 – 50 openings before it will sense back pressure.

115V WIRING DIAGRAM

NOTICE: Certain uses of heating equipment in conjunction with real-time temperature-monitoring equipment and filtration devices might infringe on certain United States patents and is therefore strongly discouraged. The user is advised to seek legal counsel before use of that combination of equipment. Injectidry Systems, Inc., Seller, does not assume and hereby disclaims liability for patent infringement claims arising from such use. Buyer agrees not to use Seller’s equipment, training, literature or advice for the purpose of using heat or inducing others to use heat to destroy organisms, remove toxins from a structure, remediate mold, or kill insects, bacteria, viruses, dust mites, spiders or fungi. Your use of Seller’s equipment and/or training services confirms your agreement not to use heat equipment in such a manner.

WARRANTY

HPSO Roto-Molded Housing Warranty – 7 Years
Injectidry Systems guarantees the HP60 housing to be free from defects in matertals and workmanship for a pertod of seven {7} years from original purchase date. This warranty is subject to the conditions iisted below.
Blower Warranty – 3 Years
Injectidry Systems guarantees the blower to be free from defects in matertals and workmanship for a period of three (3) years from the origmat purchase date. This warranty ts subject to the conditions listed below.
Ae eee ousiee Gracranty: Injectidry Systems will repat lace for the original purchaser (at Injectidry’ al R Injes stems will repair or replace for the original purchaser (at Injes ‘s Op- tion), the parts necessary to correct any pe m matertats and workmanship for a pertod oF sever (7) years. During the fast year
Meciidry Systems will cover alt material, labor, and shi costs to and from the service center. The customer Is responsible for all labor and shipping costs after ane {1) year from the original date of purchase.
Blower Warranty: lnjectidry Systems promises to the orfginal purchaser to repair of replace (at Injectidry’s option), the parts necessary to arreer any biower unit Sound to be Gefectivern materials or workmanship for ? Beek of thee G) ear ra the date of purchase. During the first year, Imectaary Systems wil cover all materiai, labor, and shipping costs to rom the service center. customer ts responsinte for alt and sipping charges after one (I) year. Take precauhone ‘to keep butk water* from being sucked into blower. The unit # not warranted against damage caused by buk waters Passing through the blower. Also take precautions to mstall the Main Hoses correctly, as stated In this manual. The unit Is not warranted against damage caused by ingest- ed materials passing through the blower.
Active Hosaline: Warranted for one (1) year.
Limitations & Exclusions: This warranty will not extend to Injectidry, products showtng any acctdental damage, altera- thon, normal wear, disassembly, lack of proper maintenance, damage from Tire or flood, damage from cosrostve or other chemicats,
improper voltage use, unauthorized 3, use of non-genuine parts and matertais, misuse, oF any other causes beyond the con-ro Inyecticy. The warranty abligation extends only to the repairs or replacement of parts Tound fo be defective upon the exami- nation e decision of Injectidry Systems.
The preceding bmitations het tute the entire warranty. Wo ‘other warranty or Fpaponsitaty ts expressed or Implied. The warranty Indudes legaf rights to the orginal purchaser, and addl t rights may be ava! , varying to state. In addition, Injectidry
Systems s Repal, ‘Department must authorize all incoming products and/or repat work to be completed by an authorized oen- ter. Inj ry ‘Systerns Is not responstite for any tepairs or modifications to any of its products, unless completed by inectory sys-
tems of an authorized service center. We are fesponsibfe for subsequent damage caused by the user and or Its agents.
; It 4s particularly important for the t to allow bulk water to pass through the unit. This can ha negatt Soa ici is present n the fees of the mpectors. Pst w nok Conawered BURT waters oe he Unt TIS can happen on negative
CUSTOMER SERVICE
Return for Repair Request
‘You can obtain a Request for Repair Form by calling 600.257.0797 of by going to our website for a form on tie “Contact Us” page.
Return Request
You can obtatn a Request for Retum Form by calling 800.257.0797 or by gotng to our website for a form on the “Contact Us” page.
qr ments
MiSPortases nate be Feported within five business days.
Be sure to check the number of cartons or pack ;. You can compare this count with the total iisted on Bilt of Lading. Confirm that you have received all cartons or packages Pertanting to this shipment.
If quantities do not match, have the delvery driver note shortage. If the missing cartons or packages do not show up tn the next few days, contact the Shipping Department and we will reship on a new order. Pat P You must file a Freight Claim for shorted packages \f the count differs from the Bilt of Lading. For your protection, the camer who.
delivers merchandise to your door is respons for any oss or damages. Acceptance of the shipment ‘by the carrier company ts acknowledgement that the articles were delivered to them were in good Condition and properly packaged.
Freight Damage
Injectidry Systems is not responsible for freight damage. We will assist you in filing a freight claim. The shipper must be notified within 48 hours or by the next business day.
Immediately upon receiving the shipment, note all damage with the driver or on the waybill. If damages are found after the packag- ing is opened, call the transportation company to report the concealed freight damage and request an inspection.
If the shipment arrived via LTL, contact shipping@injectidry.com with the pro # and the details of the problem(s).
If the shipment arrived via UPS small packages, visit our website for freight claims procedures www.injectidry.com or go to the fol- lowing UPS link for filing a claim https://wwwapps.ups.com/webClaims/create?loc=en_US&report_type=1 DO NOT throw away the packaging, as it would be needed for filing a freight damage claim. Injectidry or the shipper will reimburse for approved and validated claims that are paid by the transportation carrier. If you do not follow these procedures we may not be
able to assist you in recovering the lost value.

800.257.0797
www.injectidry.com
Phone: 425-822-3851 Fax: 425-745-8480 Toll Free: 800-257-0797
or on the web at www.injectidry.com
Revised 5 Dec 19

References

• Injectidry | Specialty Drying Equipment Available Worldwide
• Page Not Found | UPS - United States

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