STMicroelectronics UM3184 Industrial Digital Output Expansion Board User Manual

June 12, 2024
STMicroelectronics

STMicroelectronics UM3184 Industrial Digital Output Expansion Board User Manual
STMicroelectronics UM3184 Industrial Digital Output Expansion
Board

Introduction

The X-NUCLEO-OUT01A2 is an industrial digital output expansion board for STM32 Nucleo. It provides a powerful and flexible environment for the evaluation of the driving and diagnostic capabilities of the ISO8200BQ octal high-side smart power solid state relay, with embedded galvanic isolation, in a digital output module connected to 0.7 A industrial loads.

The X-NUCLEO-OUT01A2 directly interfaces with the microcontroller on the STM32 Nucleo driven by GPIO pins and Arduino® R3 connectors.

The galvanic isolation between the microcontroller and the process stage is guaranteed by the ISO8200BQ.

The expansion board can be connected to either a NUCLEO-F401RE or a NUCLEO- G431RB development board. It is also possible to evaluate a system composed of a X-NUCLEO-OUT01A2 stacked on other expansion boards.

The board can be configured as the former X-NUCLEO-OUT01A1 by a set of jumpers (open: J13, J14, J15,J16, J17) and switches (close 1-2: SW1, SW28, SW29, SW30, SW31, SW32, SW33, SW35, SW37). In this case, the driving firmware can be only the X-CUBE-OUT1 and the board can be connected to the X-NUCLEO-PLC01A1 to form a powerful industrial PLC with 8 inputs and 16 outputs. Also, wireless communication capabilities can be added with the X-NUCLEO IDW01M1, which establishes communication on a smart device to manage the PLC remotely. A dedicated ST-PLC app is available for Android™ and iOS™ systems for this purpose.

Figure 1. X-NUCLEO-OUT01A2 expansion board
Expansion board

Getting started

Overview

The X-NUCLEO-OUT01A2 embeds the ISO8200BQ intelligent power switch (IPS), which features galvanic isolation, overcurrent and overtemperature protection for safe output loads control.
The board is designed to meet the application requirements for the galvanic isolation between the user  and power interfaces.
The galvanic isolation embedded by the ISO8200BQ satisfies this requirement, avoiding the necessity of external comptrollers, with a consequent cost saving and a reduced application size.

The expansion board features:

  • Based on the ISO8200BQ octal high-side switch, which features:
    • Operating range 10.5 to 36 V
    • Low power dissipation (RON(MAX) = 240 mΩ)
    • Process side operating current: up to 0.7 A per channel
    • Embedded 2.5k VRMS galvanic isolation
    • Direct (jitter < 20us) and synchronous (jitter < 6us) control modes
    • Fast decay for inductive loads
    • Undervoltage lock-out
    • Overload and overtemperature protections
    • Loss of ground protection
    • TFQFPN32 package
  • Application board process side operating range: 11 (J10 open) to 33 V (J9 closed)
  • Extended operating range of process side from 10.5 (J10 closed) up to 36 V (J9 open)
  • Application board logic side operating voltage 3.3 to 5 V
  • Green LEDs for outputs on/off status (J6 and J7 close 1-2, 3-4, 5-6, 7-8)
  • Red LED for common overheating and communication error diagnostic (J3 close 1-2)
  • Yellow LED for output enable status signalization (J3 close 5-6)
  • Direct control mode (J1 and J2 closed, SW37 close 2-3, SW36 close 1-2)
  • Synchronous control mode (J1 and J2 open, SW37 close 2-3, SW36 close 2-3)
  • Process and logic supply rails reverse polarity protections
  • Compatible with STM32 Nucleo development boards
  • Equipped with Arduino® UNO R3 connectors
  • RoHS and China RoHS compliant
  • CE certified
  • Radiated emission: class B according to the standard EN 55032
Board configuration

A set of jumpers and switches is available to configure the board. The Table 1 shows the standard configuration, whereas the Table 2 shows how to configure the board to maintain the hardware compatibility with the previous version. At last, in Table 3 is reported a list of switch and jumpers which configuration is common for both version.

Table 1. X-NUCLEO-OUT01A2

Jumpers / Switches Default configuration
SW1, SW30, SW32, SW34 all open
SW28, SW29, SW31, SW33, SW35, SW37 close 2-3
J13, J14, J15, J16, J17 close

Table 2. X-NUCLEO-OUT01A1

Jumpers / Switches Default configuration
SW1, SW28, SW29, SW30, SW31, SW32, SW33, SW34, SW35, SW37 close 1-2
J13, J14, J15, J16, J17 open

Table 3. A1 and A2 version

Jumpers / Switches Default configuration
SW36 close 1-2
J1, J2, J10 open
J3 close 1-2, 5-6
J4 close 5-6
J6, J7 close 1-2, 3-4, 5-6, 7-8
J9 close
Digital section

The digital section is associated with the STM32 interface and the digital supply voltage to and from the XNUCLEO-OUT01A2 expansion board.

Figure 2. X-NUCLEO-OUT01A2 expansion board: digital interface section
Digital section

The dotted green line indicates the whole digital interface section. The pink rectangles identify the Arduino® UNO R3 connectors.
The four Arduino® UNO R3 connectors:

  • allow the expansion board to communicate with the STM32 Nucleo development microcontroller board accessing the STM32 peripheral and GPIO resources;
  • provide the digital supply voltage between the STM32 Nucleo development board and the X NUCLEOOUT01A2 expansion board, in either direction

Usually, the STM32 Nucleo development board supplies the expansion board by a 3.3 V or 5.0 V generated by the USB.
Alternatively, it is possible to supply the STM32 Nucleo development board from the expansion board. In this case, an external supply voltage (7-12 V) should be connected to the CN11 connector (not mounted by default) on the expansion board and the ground loop should be closed by mounting D2 (enabling the reverse polarity protection) or by closing J5 (without reverse polarity). In this scenario, the logic side of the ISO8200BQ can be supplied by the 3.3 V supply rail generated by the expansion board: in this case, on the X-NUCLEO OUT01A2, J4 must be closed between pins 5 and 6.

To supply the VIN voltage rail, it is necessary to:

  • close the JP5 jumper between pins 2 and 3 and open the JP1 jumper on the NUCLEO-F401RE;
  • open the JP5 jumper between pins 1 and 2 and close the JP5 jumper between pins 3 and 4 on the NUCLEO-G431RB.

The pin 3 of the connector CN11 can be used to supply the logic side of the ISO8200BQ independently by the expansion board. In this case, on the X -NUCLEO-OUT01A2, the pins 1 and 2 of J4 must be closed (pins 5-6 open).

Power section

The power section involves the power supply voltage (CN1, pin 1 for VCC, pin 2 for GND), the load connection (eight loads can be connected between each pin of CN2, CN3, CN4, and CN12 and pin 2 of CN1), EMC protections (U2), and supply reverse polarity protection (D1)

Figure 3. X-NUCLEO-OUT01A2 expansion board: power section

  1. ISO8200BQ
  2. Output and power supply connector
  3. Output channels – green LEDs
  4. Status (overtemperature) red LED
  5. Output Enable yellow LED
    Power section

For EMC:

  • the SM15T39CA transient voltage suppressor (U2), enabled by closing J9, is placed between VCC and GND tracks to protect the ISO8200BQ against surge discharge on the supply rail path up to ±1 kV/2 Ω coupling;
  • in the common mode surge testing, two single-layer capacitors (C11 and C12 – not included) must be soldered at the predisposed locations;
  • the ISO8200BQ output stages do not require additional EMC protections with respect to the IEC61000 4-2, IEC61000-4-3, IEC61000-4-4, IEC61000-4-5, IEC61000-4-8 standards.

The EMC performance of the X-NUCLEO-OUT01A2 is detailed below:

  • for emission (when the DC input port of the board is powered by an AC-DC, DC-DC or battery with a cable that does not exceed a three-meter length), compliance with standards:
    • EN IEC 61000-6-3:2021
    • EN 55032:2015 +A1:2020
  • for immunity, compliance with standards:
    • EN IEC 61000-6-1:2019
    • EN 55035:2017 +A11:2020
Hardware requirements

The X-NUCLEO-OUT01A2 expansion board is designed to be used with the NUCLEO-F401RE or NUCLEOG431RB STM32 Nucleo development boards.
To function correctly, the X-NUCLEO-OUT01A2 must be plugged onto the matching Arduino® UNO R3connector pins on the STM32 Nucleo board as shown below

Figure 4. X-NUCLEO-OUT01A2 and STM32 Nucleo stack
Hardware requirements

System requirements

To use the STM32 Nucleo development boards with the X-NUCLEO-OUT01A2 expansion board, you need:

  • a Windows PC/laptop (Windows 7 or above)
  • a type A to mini-B USB cable to connect the STM32 Nucleo board to the PC when using a NUCLEOF401RE development board
  • a type A to micro-B USB cable to connect the STM32 Nucleo board to the PC when using a NUCLEOG431RB development board
  • the X-CUBE-IPS firmware and software package installed on your PC/laptop
Board setup

If the board is configured as X-NUCLEO-OUT01A1, refer to UM2209 and X-CUBE- OUT1 as  the control firmware. When the board is configured as X-NUCLEO- OUT01A2, refer to the following steps:

Step 1. Connect the mini-USB or micro-USB cable to your PC to use the X -NUCLEO-OUT01A2 with NUCLEOF401RE or NUCLEO-G431RB development board
Step 2. Download the firmware (.bin) provided with the X-CUBE-IPS software package as detailed in Table 4. The X-NUCLEO-OUT01A2 must be configured coherently to the selected control mode for ISO8200BQ through SW37 and SW36. These switches define the level of ISO_DRV signal: according to the level of this signal (high or low), the firmware will properly manage respectively the synchronous or the direct control mode.

Table 4. Nucleo development boards binary files

Nucleo board Binary path
NUCLEO-F401RE Projects\STM32F401RE-

Nucleo\Examples\OUT01A2\EightChannels\Binary\EightChannels.bin
NUCLEO-G431RB| Projects\STM32G431RB- Nucleo\Examples\OUT01A2\EightChannels\Binary\EightChannels.bin

Step 3. Connect the ISO8200BQ device supply voltage via CN1 (see Section 1.4 Power section).
Step 4. Provide the digital supply voltage (see Section 1.3 Digital section).
Step 5. Connect the load on the output connector (see Section 1.4 Power section).
Step 6. Reset the example sequence by pushing the black button on the STM32 Nucleo board.
Step 7. Push the blue button on the STM32 Nucleo board to choose among the examples provided in the
default firmware package.

Schematic diagrams

Figure 5. X-NUCLEO-OUT01A2 circuit schematic (1 of 2)
Schematic diagrams

Figure 6. X-NUCLEO-OUT01A2 circuit schematic (2 of 2)
Schematic diagrams

Bill of materials

Table 5. X-NUCLEO-OUT01A2 bill of materials

Item Q.ty Ref. Part/value Description Manufacturer Order code
 1  8 C1 C2 C3 C4 C5 C6 C7 C8  10nF CAP CER 10000PF 50V X7R 0603 Wurth
Electronics Inc.  885382206002
2 0 C9 47uF CAP 47 UF20% 100 V Wurth Electronics Inc. 860040875002
 3  1  C10  2.2uF CAP CER 2.2UF 100V X7R 1206 AVXCorporation

12061C225KAT2A
 4|  0|  C11 C12|  4700pF| CAP CER 4700PF 3KV X7R 1825|  Vishay Vitramon| HV1825Y472KX HATHV
 5|  2|  C13 C26|  0.1uF| CAP CER 0.1UF 100V X7R 0805| Würth Elektronik| 885012207128
 6|  11| C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24|  100pF| CAP CER 100PF 10V C0G/NP0 0402|  Wurth Electronics Inc.|  885012005013
 7|  1|  C25|  2.2uF| CAP CER 2.2UF 10V X5R0402| Wurth Electronics Inc.| 885012105013
 8|  1|  C27|  10pF| CAP CER 10PF 10V C0G/NP00402| Wurth Electronics Inc.| 885012005007
 9|  5|  CN1 CN2 CN3 CN4 CN12|  691214110002| TERM BLK 2POS SIDE ENT 3.5MM PCB|  Wurth Electronics Inc.|  691214110002
 10|  1|  CN5|  10 ways, 1 row| CONN RCPT 10POS 0.1 GOLD PCB| SAMTEC 4UCON| ESQ-110-14-T- S 17896
 11|  2|  CN6 CN9|  8 ways, 1 row| CONN RCPT 8POS 0.1 GOLD PCB| SAMTEC 4UCON| ESQ-108-14-T- S 15782
 12|  0|  CN7 CN10| SSQ-119-04-L- D| CONN RCPT 38POS 0.1 GOLD PCB|  Samtec Inc.| SSQ-119-04-L- D
 13|  1|  CN8|  6 ways, 1 row| CONN RCPT 6POS 0.1 GOLD PCB| SAMTEC 4UCON| ESQ-106-04-T- S 15781
 14|  1|  CN11|  691214110003| TERM BLK 3POS SIDE ENT 3.5MM PCB|  Wurth Electronics Inc.|  691214110003
15|  1| D1| STPS1H100A, SMA| DIODE SCHOTTKY 100V 1A SMA| STMicroelectron ics| STPS1H100A
 16|  1|  D2|  BAT48JFILM, SOD323| DIODE SCHOTTKY 40V 350MA SOD323| STMicroelectron ics|  BAT48JFILM
 17|  8| D3 D4 D5 D6 D7 D8 D9 D10|  LED GREEN| LED GREEN CLEAR 0603 SMD| Wurth Electronics Inc.| 150060VS75000
 18|  1|  D11|  RED LED| LED RED CLEAR 0603 SMD| Wurth Electronics Inc.| 150060RS75000
 19|  1|  D12| ESDA7P60-1U1 M, QFN-2L| TVS DIODE 5VWM 11.6VCL1610| STMicroelectron ics| ESDA7P60-1U1 M
20| 1| D13| SMBJ5.0A-TR, QFN-2L| TVS DIODE 5V 13.4V SMB| STMicroelectron ics| SMBJ5.0A-TR
 21|  1|  D15|  LED YELLOW| LED YELLOW CLEAR 0603 SMD| Wurth Electronics Inc.| 150060YS75000
 22|  9| J1 J2 J9 J10 J13 J14 J15 J16 J17|  JUMPER-con2-strip-male| JUMPER- CONN HEADER .100 STR 2POS|  Wurth Electronics Inc|  61300211121
 23|  0|  J5|  JUMPER-con2-strip-male| JUMPER- CONN HEADER .100 STR 2POS| Wurth Electronics Inc|  61300211121
 24|  2|  J3 J4|  con6-2×3-strip- male| CONN HEADER .100 DUAL STR 6POS|  Wurth Electronics Inc.|  61300621121
 25|  2|  J6 J7| con8-2×4-strip- male| CONN HEADER VERT 8POS 2.54MM| Wurth Electronics Inc.|  61300821121
 26|  11| R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11|  390| CHIP RESISTOR SMD 5% 1/10W0402|  Panasonic|  ERJH2GJ391X
 27|  8| R12 R13 R14 R20 R21 R22 R23 R24|  22k| RES SMD 22K OHM 1% 1/10W0603| Yageo| RC0603FR-072 2KL
 28|  1|  R15|  1k| RES SMD 1K OHM 1% 1/10W0603|  Yageo| RC0603FR-071 KL
 29|  1|  R17|  390| RES SMD 390OHM 1% 1/10W0603|  Yageo| RC0603FR-073 90RL
 30|  8| R18 R19 R25 R26 R27 R28 R29 R30|  15k| RES SMD 15K OHM 1% 1/10W0603| Yageo| RC0603FR-071 5KL
   31|    16| R101 R102 R109 R110 R111 R112 R121 R131 R145 R147 R148 R149 R150 R151 R152 R153| 100| RES SMD 100OHM 1% 1/10W0603|    Yageo|    RC0603FR-071 00RP
 32|  0| R104 R105 R106|  100| RES SMD 100OHM 1% 1/10W0603|  Yageo| RC0603FR-071 00RP
  33|   11| SW1 SW28 SW29 SW30 SW31 SW32 SW33 SW34 SW35 SW36 SW37|   con3 -strip-male| CONN HEADER .100 STR 3POS|   Würth Elektronik|   61300311121
 34|  1|  TP8|  5001| TEST POINT PC MINI .040″D BLACK| Keystone Electronics| 5001
   35|    1|    U1|  ISO8200BQ, TFQFPN 11.0X9.0X1.0532L| Galvanic isolated octal high side smart power solid state relay with parallel interface| STMicroelectron ics| ISO8200BQTR
36| 34| N/A| | Close jumper| Wurth Electronics Inc.| 60900213421
 37|  1|  U2| SM15T39CA, SMC| TVS DIODE 33.3V 69.7V SMC| STMicroelectron ics| SM15T39CA
 38|  1|  U3| ESDA15P60-1U 1M, QFN-2L| TVS DIODE 13.2V 22.7V1610| STMicroelectron ics| ESDA15P60-1U 1M

Board versions

Table 6. X-NUCLEO-OUT01A2 versions

PCB version Schematic diagrams Bill of materials
X$NUCLEO-OUT01A2 (1) [X$NUCLEO-OUT01A2 schematic

diagrams](https://www.st.com/resource/en/schematic_pack/X-NUCLEO- OUT01A2_schematic.pdf)| X$NUCLEO-OUT01A2 bill of materials

  1. This code identifies the X-NUCLEO-OUT01A2 evaluation board first version. It is printed on the board PCB.

Regulatory compliance information

Notice for US Federal Communication Commission (FCC)

For evaluation only; not FCC approved for resale
FCC NOTICE – This kit is designed to allow:

  1. Product developers to evaluate electronic components, circuitry, or software associated with the kit to determine whether to incorporate such items in a finished product and
  2. Software developers to write software applications for use with the end product.
    This kit is not a finished product and when assembled may not be resold or otherwise marketed unless all required FCC equipment authorizations are first obtained. Operation is subject to the condition that this product not cause harmful interference to licensed radio stations and that this product accept harmful interference. Unless the assembled kit is designed to operate under part 15, part 18 or part 95 of this chapter, the operator of the kit must operate under the authority of an FCC license holder or must secure an experimental authorization under part 5 of this chapter 3.1.2.

Notice for Innovation, Science and Economic Development Canada (ISED)
For evaluation purposes only. This kit generates, uses, and can radiate radio frequency energy and has not been tested for compliance with the limits of computing devices pursuant to Industry Canada (IC) rules.

Notice for the European Union
This device is in conformity with the essential requirements of the Directive 2014/30/EU (EMC) and of the Directive 2015/863/EU (RoHS).

Notice for the United Kingdom
This device is in compliance with the UK Electromagnetic Compatibility Regulations 2016 (UK S.I. 2016 No. 1091) and with the Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 (UK S.I. 2012 No. 3032).

References

Freely available on www.st.com:

  • ISO8200BQ datasheet
  • UM3035: “Getting started with X-CUBE-IPS industrial digital output software for STM32 Nucleo”
  • NUCLEO-F401RE documentation
  • NUCLEO-G431RB documentation

Revision history

Table 7. Document revision history

Date Revision Changes
04-Jul-2023 1 Initial release.

List of tables

Table 1. X-NUCLEO-OUT01A2 ………………………………………………………. 3
Table 2. X-NUCLEO-OUT01A1 ………………………………………………………. 3
Table 3. A1 and A2 version …………………………………………………………. 3
Table 4. Nucleo development boards binary files ……………………………………………. 7
Table 5. X-NUCLEO-OUT01A2 bill of materials ……………………………………………. 10
Table 6. X-NUCLEO-OUT01A2 versions ………………………………………………… 13
Table 7. Document revision history .. ………………………………………………….. 16

List of figures

Figure   1. X-NUCLEO-OUT01A2 expansion board…………………………………………… 1
Figure 2. X-NUCLEO-OUT01A2 expansion board: digital interface section …………………………… 4
Figure 3. X-NUCLEO-OUT01A2 expansion board: power section …………………………………. 5
Figure 4. X-NUCLEO-OUT01A2 and STM32 Nucleo stack……………………………………… 6
Figure 5. X-NUCLEO-OUT01A2 circuit schematic (1 of 2) ……………………………………… 8
Figure 6. X-NUCLEO-OUT01A2 circuit schematic (2 of 2) ……………………………………… 9

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References

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