PITT CUSIN3BTLP 1x 682 AIR 9 Inch Gas Cooktop Top Controls Installation Guide

June 1, 2024
PITT

PITT CUSIN3BTLP 1x 682 AIR 9 Inch Gas Cooktop Top Controls

PITT-CUSIN3BTLP-1x-682-AIR-9-Inch-Gas-Cooktop-Top-Controls-
fig-1

Product Specifications

Package Contents:

  • 2x support beams
  • 4x inserts
  • 16x cross-point screws 4,2×16 mm

Product Usage Instructions

Installation of Support Set:

  1. Determine the dimensions of the cabinet and cut the support beams with a saw. Ensure correct length by subtracting 5/32 in (4 mm) from the dimension of the cabinet on the inside.
  2. Place the inserts into the ends of the cut support beams.
  3. Position the beams ensuring screws, gas connection, and electricity block are easily accessible.

Top Side Installation:

  1. Gently push the sealing ring around the edge of the heat shield, ensuring it is attached to the entire edge.
  2. Lower all set screws slightly above the unit, then place the heat conductor on top of the unit.
  3. Position heat reflectors inside cut-outs and place the unit beneath the worktop, ensuring heat conductor stays in position.
  4. Ensure flanges are concentric inside cut-outs for proper functionality.
  5. Shift unit to align gas tab pins at the center of their cut-outs.
  6. Firmly press down control knobs on gas tabs with dots facing forward, ensuring they spring back to resting position.
  7. Place heat shields over burners and secure with supplied screws.
  8. Align high burner heat shield cutouts with rib inside burner(s) and secure with screws.

Frequently Asked Questions (FAQ)

  • What tools are needed for installation?
    Tools needed include a saw for cutting support beams.

  • What is the minimum distance requirement?
    The minimum distance required is 3 5/32 in (80 mm).

  • How should the flanges be positioned?
    The flanges should be concentric inside the cut-outs for proper functioning.

Instructions for installation of support set

Contents of package:

PITT-CUSIN3BTLP-1x-682-AIR-9-Inch-Gas-Cooktop-Top-Controls-
fig-2

Tools needed:

  • Measuring tape
  • Cross-point screwdriver
  • Metallic saw

FITTING INSTRUCTION

  1. Determine the dimensions of the cabinet and cut the support beams with the saw. ATTENTION! Correct length of the beam = the dimension of cabinet on the inside – 5/32 in (4 mm).

  2. Place the inserts into the ends of the beams that have been cut to size.

  3. Place the beams between the cabinet and position it against the under side of the PITT® cooking unit. ATTENTION: FOR THE POSITIONING, SEE STEP 4.

PITT-CUSIN3BTLP-1x-682-AIR-9-Inch-Gas-Cooktop-Top-Controls-
fig-5

  1. Position the beams in such a way that the screws, gas connection and the electricity block are freely accessible.

PITT-CUSIN3BTLP-1x-682-AIR-9-Inch-Gas-Cooktop-Top-Controls-
fig-6

  1. Push the beams firmly against the underside of the PITT® cooking unit and tighten the lower two screws by hand. Repeat this step for the other side of the cabinet.

PITT-CUSIN3BTLP-1x-682-AIR-9-Inch-Gas-Cooktop-Top-Controls-
fig-7

  1. Push the beams firmly against the underside of the PITT® cooking unit and tighten the upper two screws completely. Then, tighten the lower screws completely.

PITT-CUSIN3BTLP-1x-682-AIR-9-Inch-Gas-Cooktop-Top-Controls-
fig-8

Installation instructions Top Side

  1. Overview of components.

  2. Gently push the sealing ring around the edge of the heat shield. Make sure the ring is attached to the entire edge of the shield. Repeat this for all the shields.

  3. Overview of the set screws, divided in 3 groups that will be referred to later on.

  4. Lower all the set screws until they rise just slightly above the unit. When done place the heat conductor on top of the unit.

  5. Place the heat reflectors inside the cut-outs and gently position the unit beneath the worktop. Make sure the heat conductor stays in position.

  6. Make sure the flanges are concentric inside the cut-outs. WARNING if they are off centre they will not function properly.

  7. Place the heat shields with their sealing rings attached over the burners and secure them using the supplied screws.

  8. The small en medium burner heat shields can only be placed one way. They are attached with 2 screws each.

  9. Align the cutout in the high burner heat shield(s) with the rib inside the burner(s) and secure it with 3 screws.

  10. Do not separate the protective film from the adhesive strip for the next steps!

  11. Gently shift the unit into a position where all gas tab pins are in the center of their cut-outs.

  12. Firmly press down the control knobs on the gas tabs with the dots facing for-ward. Release the knob and make sure it springs back up to its resting position.

  13. After placing the knob there should be a small gap between the bottom of the knob and the top of the sealing scale.

  14. Tighten the frontal set screws (group 1 as shown in step 3) by turning them clockwise. This brings the heat conduc-tor up to the worktop.

  15. Stop tightening the set screws when the bottoms of all knobs are inside their sealing scales. The knobs must be within 13/64 ” – 9/32” (5-7mm) above their scales.

  16. Tighten the rear set screws (group 2 as shown in step 3) hand tight, make sure the heat conductor make full contact with the worktop.

  17. Tighten the centre set screws (group 3 as shown in step 3) hand tight, make sure the heat conductor make full contact with the worktop.

  18. Connect the unit to gas and electricity and ignite the burners. If the flames extinguish after ignition check the knob height in step 14 again.

  19. Finally remove the protective film from the sealing scale and press the knob and scale down as a whole to make sure they are aligned and concentric.

  20. Check the knob(s) if they have enough space to push and turn smoothly in the sealing scale. If not remove the sealing scale gently and glue it again.

  21. Make sure the heat conductor makes full contact with the worktop and sup-port the unit with a support beam to lower the tension on the worktop.

Important!

  • When the control knobs are not properly adjusted the burners will not ignite or burn evenly.
  • For warranty and the proper functioning of the cooking unit ensure the mounting is as described in this manual to the letter.

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