revzilla Honda Transalp XL750 2024 Exhaust Headers Instruction Manual

June 13, 2024
revzilla

revzilla Honda Transalp XL750 2024 Exhaust Headers

Product Information

  • Product: HONDA XL 750 TRANSALP
  • Languages: IT (Italian), EN (English), FR (French)
  • Manual Sections: Preliminary Information, Limitations of Warranty, Installation Instructions, Fitting Instructions
  • Warranty: Warranty is limited to defects recognized by the manufacturer’s technical service and related to normal use of the exhaust system.
  • Manufacturer’s Liability: The manufacturer is not liable for damages, including personal damage and injuries, resulting from improper use and installation of the exhaust system.

Product Usage Instructions

Installation

  1. Ensure that the exhaust system does not touch any components sensitive to high temperatures during and after installation.
  2. After installation, check that all screws are properly tightened and align the exhaust system.
  3. When tightening original screws, follow the indications given  in the vehicle’s maintenance manual. For hardware given in the fitting kit, follow the values listed below:

Diametro vite
screw size| Taille de la vis| Coppia serraggio
tightening torque| Couple de serrage
---|---|---|---
M5| | 5.5 Nm|
M6| | 9.5 Nm|
M8| | 21 Nm|
M10| | 42 Nm|
M12 (sonda)| | 24 Nm|
M18 (s) onda)| | 28 Nm|

Fitting Instructions For the installation of the Arrow terminals, consult the instructions provided with them.

Limitations of warranty

General instructions

  • During and after installation, be sure that the exhaust system is not touching any components sensible to high temperatures. Manufacturer is not liable for damages (including personal damage and injuries) of any kind resulting from improper use and installation of the exhaust system.
  • After installation it is recommended to check all screws to be properly tightened and to check alignment of the exhaust system.
  • When tightening original screws please follow the indications given in vehicle’s maintenance manual, for hardware given in the fitting kit please follow the values listed below:
  • Warranty is limited to defects recognized by manufacturer’s technical service and related to normal use of the exhaust system. Warranty terms exclude components subject to normal wear, like gaskets and wadding materials. Warranty is void in case of accident, modifications, improper use and competition use.
  • It is strongly recommended not to install and use the exhaust system on a vehicle for which the exhaust system has not been designed for.
  • In normal use condition the exhaust system can get very hot, even when the engine is switched off. be careful to avoid contact with exhaust system surfaces.
  • Wadding materials durability changes depending on the kind of use of the exhaust system. Generally and as a pure information, it is recommended to check internal wadding material every 8000/9000km and at least once a year or in case you notice a change in noise from the exhaust or a change in colour of silencer’s external body surface.
  • Technical characteristics and specifications of Arrow exhaust systems and related components can be subject to modifications and changes without notice

FITTING INSTRUCTIONS

  1. Loosen the clamp
  2. Remove the screw securing the silencer to the frame and remove the silencerrevzilla-Honda-Transalp-XL750-2024-Exhaust-Headers-fig- \(1\)
  3. Remove oxygen sensor harness from its mount and unplug the oxygen sensor
  4. Remove the nuts securing collectors to the cylindersrevzilla-Honda-Transalp-XL750-2024-Exhaust-Headers-fig- \(2\)
  5. Remove the screw shown above and remove OE collectors
  6. Check that the original gaskets are properly placed in their seatrevzilla-Honda-Transalp-XL750-2024-Exhaust-Headers-fig- \(3\)
  7. Move oxygen sensor harness mount from its original place to the position shown aboverevzilla-Honda-Transalp-XL750-2024-Exhaust-Headers-fig- \(4\)
  8. Fit LH collector and secure the flange to the cylinder, using OE nuts (do NOT tighten in this phase)
  9. Fit RH collector and secure the flange to the cylinder, using OE nuts (do NOT tighten in this phase)revzilla-Honda-Transalp-XL750-2024-Exhaust-Headers-fig- \(5\)
  10. Fit 2:1 link pipe, secure the mount to the frame (do NOT tighten in this phase) and secure the springs
  11. Plug oxygen sensor and secure the harness as shown aboverevzilla-Honda-Transalp-XL750-2024-Exhaust-Headers-fig- \(6\)
  12. Fit the silencer and secure the mount
  13. Tighten collectors to the cylindersrevzilla-Honda-Transalp-XL750-2024-Exhaust-Headers-fig- \(7\)
  14. Tighten 2:1 link pipe mount to the frame
  15. Tighten the clamprevzilla-Honda-Transalp-XL750-2024-Exhaust-Headers-fig- \(8\)

WHEN FITTING ANY ARROW SILENCER PLEASE CHECK FITTING ISTRUCTIONS GIVEN WITH ARROW SILENCERS FITTING KIT

www.arrow.it
info@arrow.it

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