PULS FPH500.245-024-103 Power Supply Instruction Manual
- June 12, 2024
- PULS
Table of Contents
PULS FPH500.245-024-103 Power Supply Instruction Manual
Read this first!
Before operating this device, please read this manual thoroughly and retain this manual for future reference! This device may only be installed and put into operation by qualified personnel. If damage or malfunction should occur during operation, immediately turn power off and send device to the factory for inspection. The device does not contain serviceable parts. The information presented in this document is believed to be accurate and reliable and may change without notice. For any clarifications the English translation will be used.
WARNING
Risk of electrical shock, fire, personal injury, or death:
- Turn power off before working on the device. Protect against inadvertent re-powering.
- Do not open, modify or repair the device.
- Do not touch during power-on and immediately after power-off. Hot surfaces may cause burns.
Caution! Read Manual
Caution! Surface
Product Description
The FPH500.245-024-103 is a stand-alone power supply for single phase mains
systems, which provides a stabilized and galvanically separated PELV/ES1
output voltage at 3 outputs. The negative potential of the outputs is
permanently connected to PE within the unit.
The housing is rated as IP65 and IP67 according IEC60529 and provides
protection against electrical, mechanical and fire hazards.
The device is equipped with an IO-Link Interface V1.1 to parameterize and
access data.
Intended Use
This indoor use device is intended for commercial use, such as in industrial
control, process control, monitoring, measurement or the like.
Do not use this device in equipment, where malfunctioning may cause severe
personal injury or threaten human life, without additional appropriate safety
devices, that are suited for the endapplication.
If used in a manner outside of its specification, the protection provided by
the device may be impaired
Installation Instructions
Install the device with the terminals on the bottom of the device. Other
mounting orientations require a reduction in output current. When installing
watch out for the risk of injury from sharp edges and assure that when
installed any sharp edges on the back cannot be accessed and cannot cause
injury. Use 4 screws ( 2 on top and 2 on bottom mounting holes) suitable for
the underground and a strength comparable to M4 or UNC 8-32 screws. The device
is designed for pollution degree 3 areas in controlled environments. The
enclosure of the device provides a degree of ingress protection of IP65 and
IP67 when installed with all mating connectors firmly connected. Assure that
during installation no moisture or dirt gets into the connections. Operation
in wet locations or in areas where moisture or condensation can be expected is
possible. The isolation of the device is designed to withstand impulse
voltages of overvoltage category III according to IEC 60664-1. The device is
designed as “Class of Protection I” equipment according to IEC 61140. Do not
use without a proper PE (Protective Earth) connection. The device is suitable
to be supplied from TN, TT or IT mains networks. The voltage between the input
terminals and the PE potential must not exceed 264Vac. The device is designed
for convection cooling without a fan. Do not obstruct airflow. The device is
designed for altitudes up to 5000m (16400ft). Above 2000m (6560ft) a reduction
in output current and overvoltage category is required. Keep the following
minimum installation clearances: 30mm on top and bottom, 10mm on the front,
the left and the right side. The device is designed, tested and approved for
branch circuits up to 20A (UL) and 32A (IEC) without additional protection
device. If an external fuse is utilized, do not use circuit breakers smaller
than 6A B- or C-characteristic to avoid a nuisance tripping of the circuit
breaker. For DC supply voltages an external fuse (rated 6A with B- or
C-characteristic) is required. For DC supply voltages an external fuse with an
appropriate voltage rating is required. Make sure that you only use plugs and
cables rated for the device output current and the required temperature range.
Follow all local and national codes for installation.
Do not connect outputs or devices in parallel for higher output currents.
Do not connect the negative potential of any output to PE.
The maximum permissible ambient air temperature is +70°C (+158°F). The
operational temperature is the same as the ambient or ambient air temperature
and is defined 2cm below the device.
Cleaning only with a damp cloth
Functional Description
The output is electronically protected against no-load, overload and short
circuit and can supply any kind of loads, including inductive and capacitive
loads. If capacitors with a capacitance >20mF are connected to one output,
this output might switch off after turning the unit or the output on or
connecting the load.
Do not apply return voltages from the load to the output terminals higher than
35V. The green Status LED reports an output above 90% of the adjusted voltage
of a running device and no output tripped due to overcurrent or
overtemperature. The device has an internal overtemperature protection. If the
temperature is too high the unit shuts down and starts automatically again
after cooling off. Each output will get the same state as before the shutdown.
In case of an internal defect, a redundant circuit limits the maximum output
voltage to 32.5V. The unit shuts down and automatically attempts to restart.
IO-Link gives access to internally measured parameters and can be used to
change settings. For IODD files and additional descriptions please visit
www.pulspower.com. LED bar graph and pushbuttons:
The LED bar normally displays the actual output power as percentage value.
100% equals an output power of 500W. LEDs up to and including 100% are green,
the LEDs above 100% are orange. With pressing the up / down buttons you can
see the percentage of each output. The orange LED indicates the selected
output.
If you press the “Set Mode” button for 3 seconds all LEDs light up briefly and
one LED stays on, showing the actual output voltage. With pressing the up or
down button you can change the set voltage to the values indicated by the
green LED. All orange LEDs are dark. The voltage is set immediately and the
value stored until the next change. If you press the “Set Mode” button again
you can set the output current limit for the selected channel indicated by the
orange LED. With the up / down buttons the current limit is changed to the
values indicated by the single lit green LED. The value is stored until the
next change. Select other outputs with the “Set Mode” button. Without further
pressing of push-buttons, the LED bar will return from any other mode to
normal mode after 15s. With the buttons at each channel the channel can turned
on/off manually by pressing for at least 1s.
Mating connectors:
Use a 3 Pin 7/8” female plug to connect to the input voltage connector (X1).
Pin assignment for (X1): Pin 2 for L, Pin 3 for N, The Pin with the PE symbol
for PE. Use a standard M12 A-coded 5 pin female plug for the IO Link. Use
standard M12 L-coded male plugs for the output voltage connectors(X3, X4, X5).
Pin assignment: Pin 1 and 4 for plus; Pin 2 and 3 for minus; Pin PE for FE
(functional earth).
Technical Data
All values are typical figures specified at 200V/230Vac 50Hz input voltage, 24V, 500W output load, 25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
| Output voltage | DC 24V | Nominal |
|---|---|---|
| Adjustment range | 24 – 28Vdc | Factory setting 24.5V |
| Output power | 600W | Below +45°C ambient |
| continuous | 500W | At +55°C ambient |
| 350W | At +70°C | |
| Short term up to 5s | 1000W | Below +55°C |
| 700W | At +70°C |
Derate linearly from +45°C/+55°C and 70°C
Number of outputs| 3|
Current per output| Settable up to 12A
Input voltage AC| AC 200 – 240V| -15% / +10%
Mains frequency| 50 – 60Hz| ±6%
Input current AC| 3.3 / 2.7A| At 200 / 230 Vac
Power factor| 0.99 / 0.97| At 200 / 230 Vac
Input voltage DC| DC 200-300V *)| ±20%
Input current DC| 3.2A / 2.1A| At 200 / 300Vdc
Input inrush current| 2.6 / 6A peak| at 25°C 200 /230 Vac
Efficiency| 93.4 / 95%| At 200 / 230 Vac
Hold-up time| 33 / 33ms| At 200 / 230Vac
Temperature range| -25 to +70°C|
Size (LxWxH)| 183x182x59mm| Without connectors
Weight| 1200g / 2.7lb|
*) For DC supply voltages an external fuse is required (rated 6A with B- or C-characteristic).
Functional Diagram
Output Characteristic
Temperature Range
Hole Pattern for Mounting
All dimensions in mm; connectors X1 to X5 from left to right
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