PULS FPT500.245-062-117 500W 3-Phase 24V Power Supply Instruction Manual

: June 12, 2024
: PULS

Table of Contents

Product Description
Intended Use
Installation Instructions
Functional Description
Technical Data
Functional Diagram
Output Characteristic per output
Temperature Range
Hole Pattern for Mounting
References
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PULS FPT500.245-062-117 500W 3-Phase 24V Power Supply Instruction Manual

Caution! Hot Surface

Caution! Read Manual

Read this first!

Before operating this device, please read this manual thoroughly and retain this manual for future reference! This device may only be installed and put into operation by qualified personnel. If damage or malfunction should occur during operation, immediately turn power off and send device to the factory for inspection. The device does not contain serviceable parts. The information presented in this document is believed to be accurate and reliable and may change without notice. For any clarifications the English translation will be used. M

WARNING

Risk of electrical shock, fire, personal injury, or death:

Turn power off before working on the device. Protect against inadvertent re-powering.
Do not open, modify or repair the device.
Do not touch during power-on and immediately after power-off. Hot surfaces may cause burns.

Product Description

The FPT500.245-062-117 is a stand-alone power supply for three-phase mains systems, which provides a stabilized and galvanically separated PELV/ES1 output voltage at 4 outputs.
The negative potential of the outputs is permanently connected to PE within the unit.
The housing is rated as IP65 and IP67 according IEC60529 and provides protection against electrical, mechanical and fire hazards.
The device is equipped with an IO-Link Interface V1.1 to parameterize and access data.

Intended Use

This indoor use device is intended for commercial use, such as in industrial control, process control, monitoring, measurement or the like. Do not use this device in equipment, where malfunctioning may cause severe personal injury or threaten human life, without additional appropriate safety devices, that are suited for the end-application.
If used in a manner outside of its specification, the protection provided by the device may be impaired

Installation Instructions

Install the device with the terminals on the bottom of the device. Other mounting orientations require a reduction in output current. When installing watch out for the risk of injury from sharp edges and assure that when installed any sharp edges on the back cannot be accessed and cannot cause injury.
Use 4 screws ( 2 on top and 2 on bottom mounting holes) suitable for the underground and a strength comparable to M4 or UNC 8-32 screws.
The device is designed for pollution degree 3 areas in controlled environments.
The enclosure of the device provides a degree of ingress protection of IP65 and IP67 when installed with all mating connectors firmly connected. Assure that during installation no moisture or dirt gets into the connections. Operation in areas where moisture or condensation can be expected is possible.
The device is designed as “Class of Protection I” equipment according to IEC 61140. Do not use without a proper PE (Protective Earth) connection.
For TN,TT mains systems with earthed neutral and IT star mains systems with insulation monitoring the device is designed for overvoltage category III zones up to 2000m (6560ft) and for overvoltage category II zones up to 5000m (16400ft). For TN, TT, IT delta mains systems or IT star mains systems without insulation monitoring the device is intended for overvoltage category II zones up to 2000m (6560ft).
The device is designed to be safe in case of a single phase loss and does not require an external protection.
The device is designed for convection cooling without a fan. Do not obstruct airflow.
The device is designed for altitudes up to 5000m (16400ft). Above 2000m (6560ft) a reduction in output current is required and the operation is limited according the mains systems description above.
Keep the following minimum installation clearances: 50mm on top and bottom, 10mm on the front, the left and the right side.
The device is designed, tested and approved for branch circuits up to 20A (UL) and 32A (IEC) without additional protection device. If an external fuse is utilized, do not use circuit breakers smaller than 6A B- or C-characteristic to avoid a nuisance tripping of the circuit breaker. Make sure that you only use plugs and cables rated for the device output current and the required temperature range. Follow all local and national codes for installation.
Do not connect outputs or devices in parallel for higher output currents.
Do not connect the negative potential of any output to PE.
The maximum permissible ambient air temperature is +70°C (+158°F). The operational temperature is the same as the ambient or ambient air temperature and is defined 2cm below the device. Cleaning only with a damp cloth.

Functional Description

The output is electronically protected against no-load, overload and short circuit and can supply any kind of loads, including inductive and capacitive loads. If capacitors with a capacitance >20mF are connected to one output, this output might switch off after turning the unit or the output on or connecting the load.
Do not apply return voltages from the load to the output terminals higher than 35V. Feed-back energy from a load must be below 2.5J.
The green Status LED reports an output above 90% of the adjusted voltage of a running device and no output tripped due to overcurrent or overtemperature and all three phase voltages are present.
The device has an internal overtemperature protection. If the temperature is too high the unit shuts down and starts automatically again after cooling off. Each output will get the same state as before the shutdown.
In case of an internal defect, a redundant circuit limits the maximum output voltage to 32.5V. The output shuts down and automatically attempts to restart.
IO-Link gives access to internally measured parameters and can be used to change settings. For
IODD files and additional descriptions please visit www.pulspower.com.

LED bargraph and push-buttons:

The LED bar normally displays the actual output power as percentage value. 100% equals an output power of 500W. LEDs up to and including 100% are green, the LEDs above 100% are orange. With pressing the up / down buttons you can see the percentage of each output. The orange LED indicates the selected output.
If you press the “Set Mode” button for 3 seconds all LEDs light up briefly and one LED stays on, showing the actual output voltage. With pressing the up or down button you can change the set voltage to the values indicated by the green LED. All orange LEDs are dark. The voltage is set immediately and the value stored until the next change. If you press the “Set Mode” button again you can set the output current limit for the selected channel indicated by the orange LED. With the up / down buttons the current limit is changed to the values indicated by the single lit green LED. The value is stored until the next change. Select other outputs with the “Set Mode” button. Without further pressing of push-buttons, the LED bar will return from any other mode to normal mode after 15s. With the buttons at each channel the channel can turned on/off manually by pressing for at least 1s.

Mating connectors:

Use a standard M12 S-coded female plug to connect to the input voltage connector (X1).
Pin assignment: Pin 1 for L1, Pin 2 for L2, Pin 3 for L3; Pin PE for PE.
Use a standard M12 A-coded 5 pin female plug for the IO Link.
Use 5 Pin 7/8” male plugs for the output voltage connectors (X3, X4).
Pbin assignment: Pin 4 for plus out(1,3); Pin 2 for minus out(1,3); Pin 5 for plus out(2,4); Pin 1 for minus out(2,4); Pin 3 for FE (functional earth

Technical Data

All values are typical figures specified at 3x 400Vac 50Hz input voltage, symmetrical phase voltages, 24V, 500W output load, 25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.