DuraBull 15910 Charleston Grill BBQ Island Installation Guide

DuraBull 15910 Charleston Grill BBQ Island

Product Information

The product mentioned in the user manual is the DuraBull Kitchen. It is available in two sizes: 8ft. Myrtle Beach Kitchen and 10ft. Charleston Kitchen. Each size has different SKU options with different base colors and granite options.

DuraBull 8ft. Myrtle Beach Kitchen:

• SKU # 15910: Dune Base with Coffee Brown Granite
• SKU # 15911: Symphony Blue Base with White Granite
• SKU # 15912: Charcoal Base with Midnight Black Granite

DuraBull 10ft. Charleston Kitchen:

• SKU # 15913: Dune Base with Coffee Brown Granite
• SKU # 15914: Symphony Blue Base with White Granite
• SKU # 15915: Charcoal Base with Midnight Black Granite

The product includes various components such as front filler pieces, toekicks, screws, clip mounts, adjustable legs, leg bases, vertical trim strips, angle brackets, colored calk, double-sided tape, door handles, and handle sets.

Product Usage Instructions

To install the DuraBull Kitchen, follow the steps below:

1. Identify your model using pages 1-2 of the user manual.
2. Once identified, refer to the SKU numbers provided to begin the cabinet layout.
3. Assemble the front filler pieces according to the SKU numbers mentioned.
4. Install the toe kicks using the specified SKU numbers and lengths.
5. Secure the components using screws, clip mounts, clip mount brackets, and angle brackets as per the assembly instructions.
6. Attach the adjustable legs and leg bases to provide support and stability.
7. Use the provided screws to assemble the vertical trim strips and filler strip brackets.
8. Apply colored calk using the specified SKU number for a finished look.
9. Install the door handle and handle sets as instructed.
10. Repeat the above steps for each leg kit required, using the SKU number 15899.
11. Use the double-sided tape (34 x 3) strips for additional support if needed.
12. Secure all components using the provided screws.

For any additional information or specific SKU numbers not mentioned in the manual, kindly refer to the relevant pages of the user manual or contact customer support.

Parts List

DuraBull 8ft. Myrtle Beach Kitchen

• SKU # 15910 (Dune Base w/ Coffee Brown Granite Kit)
• SKU# 15911 (Symphony Blue Base w/ White Granite Kit)
• SKU # 15912 (Charcoal Base w/ Midnight Black Granite Kit)

Identify your model using pages 1-2. Once identified, begin the cabinet layout by referring to the SKU #s.

DuraBull 10ft. Charleston Kitchen

• SKU # 15913 (Dune Base w/ Coffee Brown Granite kit)
• SKU# 15914 (Symphony Blue Base w/ White Granite kit)
• SKU # 15915 (Charcoal Base w/ Midnight Black Granite kit)

Identify your model using pages 1-2. Once identified, begin the cabinet layout by referring to the sku #’s.

TOOLS REQUIRED FOR INSTALLATION

Cabinetry Layouts

DuraBull 8ft. Myrtle Beach Kitchen

• SKU # 15910 (Dune Base w/ Coffee Brown Granite kit)
• SKU# 15911 (Symphony Blue Base w/ White Granite kit)
• SKU # 15912 (Charcol Base w/ Midnight Black Granite kit)

DuraBull 10ft. Charleston Kitchen

• SKU # 15913 (Dune Base w/ Coffee Brown Granite kit)
• SKU# 15914 (Symphony Blue Base w/ White Granite kit)
• SKU # 15915 (Charcol Base w/ Midnight Black Granite kit)

PREPPING CABINETS FOR ASSEMBLY

1. Place cabinets on their backs near the location where they will be installed (leaving the cardboard underneath the back of the cabinets to protect them from getting scratched)

2. Remove the cardboard from the top and sides, leaving the cardboard under the back of the cabinet
   INSTALLING THE CABINET LEGS

3. Screw on the leg bases to the pre-drilled holes with the sloped end facing to the center of the cabinet.

4. Set the leg length to the desired height. (Keep in mind the toe kick is 5″ tall from the factory. The cabinets are 30″ T and the granite is 3/4″). Adjustments might need to be made later depending on the surface.
   Turn Counterclockwise to make the legs longer, and clockwise to make the legs shorter

5. Insert all the legs into the leg bases and screw through the side of the base into the leg to prevent the leg from moving out of the leg base.
   Note : There is not a hole pre-drilled for this. Repeat this for all the cabinets.

6. Once all leg bases and adjustable legs are installed on each cabinet, begin standing the cabinets up per the instructions on the next page.
   STANDING THE CABINETS UPRIGHT
   Do not stand the cabinets up by rotating on bottom edge of the cabinet to the legs. This could damage both the edge of the cabinet and the legs.
   When standing up the cabinets, lift straight up Rotate the cabinet 90 degrees
   Set the cabinet down gently NOTE : If placing cabinets against a wall, leave 1″ in the back for granite overhang. The 1″ is required for the grill cabinet to have proper ventilation. DO NOT PLACE CABINETS AGAINST A WALL. See page 18 for the wall filler strip installation.

7. Level one cabinet at a time (Note: The toe kick installed later, is 5″ high. It can be ripped to desired height. Keep this in mind when setting the height on the legs) With some cabinets you may have to put the level on the outside edge.

8. Place next cabinet against first cabinet, making the height equal and leveling it together

9. When the cabinets are level with one another, clamp the cabinets together using two clamps positioned per the image

10. Pre-drill the cabinets in the approximate locations as shown below. Screw together with the 1 1/4″ cabinet screws ADDING 24″ SPACING FOR REFRIGERATOR

11. Set the trash can cabinet (or the triple drawer cabinet, depending on your model) 24″ from the grill cabinet.

12. Add the refrigeration back panel and secure with clamps. Make sure the cabinets are level and the back panel is flush to the top and back of the cabinets as shown below ADDING REFRIGERATOR PANEL

13. Once level and flush to the top and back of the cabinets, pre-drill through the holes on the refrigerator panel to the cabinets.

14. Using the 1 1/4″ screws, screw the panel into the grill cabinet from the top, middle, and bottom. ADDING FRONT FILLER PIECE

15. Install the 24″ x 2″ x 3/4″ filler to the top, between the grill cabinet and the trash can cabinet (or triple drawer), making sure it is square and flush with top of the cabinets. Use two angle brackets with the double holes on the backside of the panel to secure the filler to the cabinets. See image at the bottom of the page. Note : The filler strip should beset back from the drawer, per image below TOE KICK PREPARATION & INSTALLATION
    It’s best to install the front toe kick first. Doing this enables you to hide the cuts from the side toe kicks. Make sure to save the cardboard to lay the toe kick on, when making your marks, to prevent scratching.
    The following instructions are for level surfaces only (No sloping or pitch). Do not use this form of measuring if you have a left 84″ return.

16. When preparing to measure the front toe kick, put the clip with the clip mount on the leg parallel with the side of the cabinet as if you were installing the side toe kick. This will help measure the front toe kick more accurately.

17. Measure from the left side of the trash cabinet (Or triple drawer) to the right outside of the clip mount bracket. Saw to the measured length.
    Note : Do not cut this piece first if you have a right 84″ return.

18. Measure from the right side of the grill cabinet flush with the refrigerator opening to the outside of the clip mount bracket, then add add 3/4″. Saw to the measured length.
    Note : Measure twice, cut once.

19. Lay your front toe kicks face down as shown above. Using a sharpie and a small square, line up the center of the legs and mark. This will be the placement of the clip mount brackets
    FRONT TOEKICK PREPARATION & INSTALLATION
    Make sure toekicks are ripped to the desired height before proceeding.
    Note : Toekicks are 5″ tall to start.

20. Line up the clip mounts, center of the marked lines and approximately center up and down. (The mount & clip will hold the toe kick best and straight when it is approximate in the center of the toe kick marks).Once all clip mounts are screwed into the toe kick, slide the clips into the center of the clip mount.
    Note : This allows room for side to side adjustment. When all clips are on the clip mounts, line them up with the legs and gently snap in one clip at a time from right to left or left to right side **SIDE TOE KICK INSTALLATION**

21. Measure from the inside of the front installed toe kick to the rear of the cabinet.
    Note : If you are installing a rear toe kick you will install the rear toe kick before measuring this side piece. On the rear toe kick, measure the inside of both the front and rear

22. Lay down the side toe kick flush with the inside front toe kick. Use a sharpie to mark the center of the legs.

23. Offset front side clip mount by 1/2″ either above or below your front toe kick measurement (This will ensure that the 2 clip mounts on the leg do not interfere with each other). Screw the clip mounts to the kick plate

24. Slide the clips on the brackets

25. Snap the kick plate carefully one side at a time. Note : If installing a rear toe kick measure both outside end with the mounts and clips, add 1 1/2″ overall.
    TOE KICK CONTINUED
    After toe kicks are installed, below is how they should look after snapping into place. Page ADDING OPTIONAL CABINET WALL FILLER STRIPS

26. If the cabinets are going to be placed against a wall, the kit comes with (x2) 1″ x 30″ x 3/4″ filler strips. These can be installed on the sides flush with the top. Secure with the single hole angle brackets, screw them into place as shown. HANDLE INSTALLATION

27. Screw in the door handles using the pre-drilled holes in the doors. The drawer fronts are predrilled, the backs are not. You must use the pre-drilled holes on the fronts to drill out the backs using a 5/32″ drill bit. When the drawer holes are completed, attach the handles.

28. Starting with the largest piece of granite first. Set the granite onto the cabinets as shown in the order below, allowing approximately 1″ on side and 1″ on back.

29. When the granite is set, the counter tops should have 1″ overhang on the sides and back.

30. Keep in mind you want to make sure the edge of the counter is flush to the grill openings as shown above.
    ADHERE THE COUNTERTOP

31. When all granite is in place, lift the front edge of granite top pivoting on the back edge about 3″, being careful not to let the top from slide or move to maintain that back 1″. Apply the adhesive strips (provided) in the locations shown, then rest the counter back into position, verifying your 1″ overhang. Repeat these steps for the other side. You can use a spacer block to set the countertop on while applying the adhesive strips.
    Note : The tape does not allow the top to be moved around after top is lowered. Starting with only one corner down to start will allow the top to be lifted for adjustments until the 1″ overhang is achieved COUNTERTOP CONTINUED

32. After all steps are completed, and granite is firmly adhered to the adhesive strips, you can apply the colored caulking provided in the granite counter joints. Clean the surface around the joints when finished. Grill and Refrigerator Installation

33. Remove the grill from the box and set on even ground. It is recommended to remove the grates, heat shields, flame tamers, box of knobs and the rotisserie motor before installing. (This will remove unnecessary weight while lifting, which makes it easier to maneuver) BE CAREFUL NOT TO CHIP THE GRANITE WHEN SLIDING THE GRILL IN PLACE. Pay close attention to the granite edge. When the grill is a few inches back behind the front of the granite you can slide the rest gently into place

34. Remove the refrigerator from the box and place on level ground. It is recommended to remove the shelves and clips before installing. (This will remove unnecessary weight while lifting) With your palms facing up inside the center of the refrigerator, lift slowly in place. Do not use your feet, or close the door and use your knees, both will cause damage to your refrigerator Hinge Adjustment
    Doors might need adjustment and tightening after assembly due to shipping movement.

MAXIMUM RESILIENCY MEANS MINIMAL MAINTENANCE

Dura Bull cabinetry is built to be UV and weather resistant. Crafted from high-density polyethylene (HDPE), DuraBu/1 is built to withstand rigorous daily outdoor and indoor use. To keep Dura Bull cabinetry looking good, follow these simple cleaning instructions.

GENERAL CARE

• Clean regularly with a standard soap and water solution and a soft cotton cloth.
• Acceptable cleaners: 10% chlorine bleach dilution, hand washing liquid soap, glass cleaner, ammonia, furniture polish.
• If debris or grease appears on the surface, spray the affected area with a garden hose. If necessary, remove excess dirt and debris by scrubbing with a soft bristle brush or sponge.
• Allow the material to air dry or use a soft towel to remove excess moisture.
• A pressure washer with no greater than 1500 PSI may be used to remove dirt, dust, or other types of airborne particulates. Use a wide angled (40° >) spray nozzle and do not direct the sprayer less than 8″ from the cabinetry surface

AVOID THE FOLLOWING CLEANING PRODUCTS

• Chemical cleaners, sprays, and hard scrubbers.
• Spic & Span which contains abrasives Sodium Carbonate and Sodium Silicate.
• Ti lex which contains Sodium Hypochlorite.
• Comet which contains abrasives Calcium Carbonate and Sodium Carbonate

Splatters & Spills

Clean spills and splatters immediately. Prolonged exposure to spills, including food, water, or other liquids, or to oil and grease splatters, can cause permanent discoloration or damage to your cabinet’s finish.

Regular Dusting

Use a clean/ dry soft cotton cloth for regular dusting. Packaged dusting sheets are not recommended. Do not use pre-moistened dusting sheets, or aerosol products made for dusting.

HARDWARE CLEANING CARE

1. Decorative surface hardware such as drawer and door pulls, and knobs should be stainless steel, with stainless steel screws for best results. Refer to the hardware manufacturer’s recommendations for the cleaning of stainless steel hardware.
2. Hinges and optional soft-close glides require little to no maintenance. Should dust or debris appear on the surface of a hinge or glide, remove using a soft bristle brush or toothbrush.
3. Apply spray lubricant such as WD-40 to the hinge. Then open and close the cabinet door a few times so the lubricant can work into the hinge while its parts are in motion.

CAUTION : Storing open containers of caustic chemicals inside the cabinets can be corrosive to the hinges

• DURABLE CONSTRUCTION:
  The 3/4″ marine-grade HOPE is UV and weather-resistant. Cabinets will never rot, delaminate, or splinter and never need refinishing.

• INNOVATIVE TECHNOLOGY:
  Uniquely constructed with a hidden patented joinery technology for a beautiful finish with no visible fasteners.

• 100% RECYCLABLE:
  HOPE cabinets have a recycling code of 2, which means at the end of its lifetime, it is easily recycled into usable products for home and garden.

• LIMITED LIFETIME WARRANTY:
  Assures the cabinetry you are buying is of good quality and without manufacturing defects, for years of worry-free enjoyment.

• EASY TO CLEAN:
  Easy-to-clean surfaces means you spend more time enjoying your Outdoor Kitchen and less time cleaning them.

• DESIGNED IN THE USA:
  Discover the excellence of American ingenuity with our proprietary, and unique products. DuraBu/1″ cabinetry is manufactured and hand-assembled with materials sourced from

LIFETIME LIMITED WARRANTY

Thank you for purchasing A Dura Bull high-quality Outdoor Kitchen! We trust that our products will bring you many years of outstanding service and appearance. Bull Outdoor Products Inc. warrants that Dura Bull products shall be free from defects in material and workmanship under the following conditions:

This Warranty applies only to first quality High-Density Polyethylene (HDPE) cabinet carcasses, doors, drawers, and shelves. It is only applicable to properly installed products used in residential applications within the United States by the originalpurchaser, and it is not transferable. Hinges, leveling legs, and factory-installed hardware are provided with a S-Year Limited Warranty subject to the same conditions, exclusions, and limitations detailed herein.

This Warranty does not cover normal wear and tear, accidents, spills, improper cleaning, misuse, improper installation, abuse, accidents, negligence, alterations, unauthorized repairs, commercial use, exposure or contact with caustic chemicals, and any other cause ofdamage unrelated to a defect in workmanship or material. In addition, environmental conditions, lighting, and surrounding colors can affect the perception of the colored finish, and sunlight and other conditions can cause natural aging of the finish. These are not defects covered by this Warranty.
Under the terms of this Warranty, Bull Outdoor Products Inc, in its sole discretion, will determine the appropriate remedy and will either repair or replace the defective item or parts. Refunds are generally not available. Bull Outdoor Products Inc. cannot guarantee that these replacements will match the residential application’s original components’ colors, hues, sheens, textures, finish, or appearance.

The repair or replacement of an item or part does not extend the duration of the warranty period or start a new warranty period. Inhome inspection fees, transportation of the product to and from the retail store, and to and from Bull Outdoor Products Inc, if required for repairs are the responsibility of the purchaser.

HDPE is a manufactured product sourced by Bull Outdoor Products Inc. Colors are subject to availability and may be changed or discontinued over time. Bull Outdoor Products Inc reserves the right to alter design, specifications, and material without obligation to make similar changes to products previously manufactured.

If a warranty claim is filed after a product or color is discontinued, Bull Outdoor Products Inc reserves the right to honor the Warranty in one of the following fashions:

• To replace the affected component with a new component of the same style.
• To replace the affected component and any other component(s) in the residential application to achieve a reasonably uniform appearance with a similar and comparable product style to the initially purchased style.

This Warranty is provided only under the following conditions:

Proper safeguards are incorporated in the use and care of cabinets in accordance with local building codes and Innovation Cabinetry’s Installation Guide and Cabinet Cleaning and Care Guidelines including:

1. Proper installation
2. Protection against contact with extreme chemicals and harmful substances.
3. Adherence to appliance manufacturers’ specifications for installation and ventilation of cabinets.

THIS WARRANTY SHALL BECOME VOID IF THE CABINETS ARE IN ANY WAY MODIFIED, IMPROPERLY INSTALLED, OR DAMAGEDBEFORE OR DURING THE INSTALLATION PROCESS. THE LIMITED WARRANTY IS THE EXCLUSIVE WARRANTY OF BULL OUTDOOR PRODUCTS INC. THIS LIMITED WARRANTY IS EXTENDED IN LIEU OF AND TO THE EXCLUSION OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED, OR STATUTORY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BULL OUTDOOR PRODUCTS INC. LIABILITY EXCEED THE BUYER’S PURCHASE PRICE. THE LIMITED WARRANTY RUNS ONLY TO THE ORIGINAL END-USER OF THE PRODUCTS. THE LIMITED WARRANTY IS NOT INTENDED TO, AND DOES NOT, RUN TO ANY SUBSEQUENT BUYER OR END- USER, NOR TRANSFERRED TO ANY OTHER PERSON, UNLESS OTHERWISE SPECIFICALLY STATED IN WRITING BY AN OFFICER OF BULL OUTDOOR PRODUCTS INC. IN NO EVENT SHALL BULL OUTDOOR PRODUCTS INC BE LIABLE TO THE END-USER OR ANY THIRD PARTY FOR SPECIAL, COLLATERAL, INCIDENTAL, CONSEQUENTIAL, OR PUNITIVE DAMAGES. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY HAVE OTHER RIGHTS, WHICH VARY FROM STATE TO STATE. SOME STATES DO NOT EXCLUDE OR LIMIT INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS OR EXCLUSIONS MAY NOT APPLY.

HOW DO YOU OBTAIN WARRANTY SERVICE?
To obtain warranty service, you must submit a warranty claim on line through the Bullbq.com website during the Warranty Period. Warranty claims will not be accepted via email, fax or phone.

Visit BullBBQ.com or contact us at 800-521-2855 The Brand Choice for Commercial and Professional BBQs. | ©2023 Bull Outdoor Products, Inc. ® All Rights Reserved.

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>