MARLEY WHB1000 Fan Forced Wall Heaters Instruction Manual

MARLEY WHB1000 Fan Forced Wall Heaters

Specifications

Model

| ****

Volts

| ****

Amps

| ****

Watts

| ****

BTU/HR

| Wire Size
---|---|---|---|---|---
WHB1101FC| 120| 8.4/4.2| 1000/500| 3413/1706| 14AWG
WHB1151FC| 120| 12.5/6.3| 1500/750| 5120/2560| 12AWG
WHB1201FC| 120| 15.0/7.5| 1800/900| 6143/3072| 12AWG
WHB1202FC| 240| 8.4/4.2| 2000/1000| 6826/3413| 14AWG
| 208| 7.3/3.6| 1500/750| 5120/2560| 14AWG
WHB1207FC| 277| 7.3/3.6| 2000/1000| 6826/3413| 14AWG
| 240| 6.3/3.2| 1500/750| 5120/2560| 14AWG
WHB1157FC| 277| 5.5/2.75| 1500/750| 5120/2560| 14AWG
| 240| 4.7/2.4| 1125/562| 3840/1920| 14AWG
WHB1208FC| 208| 9.6/4.8| 2000/1000| 6826/3413| 14AWG

DIMENSIONS

IMPORTANT INSTRUCTIONS

WARNING

WHEN USING ELECTRIC APPLIANCES, BASIC PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND INJURY TO PERSONS, INCLUDING THE FOLLOWING:

1. Read all instructions before installing or using this heater.
2. This heater is hot when in use. To avoid burns, do not letbare skin touch hot surfaces. Keep combustible materials, such as furniture, pillows, bedding, papers, clothes, etc. andcurtains at least 3 feet (0.9 m) from the front of the heater.
3. Extreme caution is necessary when any heater is used by or near children or invalids and whenever the heater is left operating and unattended.
4. Do not operate any heater after it malfunctions. Disconnect power at service panel and have heater inspected by a reputable electrician before using.
5. Do not use outdoors.
6. To disconnect heater, turn controls to off, and turn off power to heater circuit at main disconnect panel.
7. Do not insert or allow foreign objects to enter any ventilation or exhaust opening as this may cause an electric shock, fire, or damage to the heater.
8. To prevent a possible fire, do not block air intake or exhaust in any manner.
9. A heater has hot and arcing or sparking parts inside. Do not use it in areas where gasoline, paint, or flammable liquids are used or stored.
10. Use this heater only as described in this manual. Any other use not recommended by the manufacturer may cause fire, electric shock, or injury to persons.
11. This heater is provided with a red alarm light that will illuminate only if the heater has turned off as a result of overheating. If you see the light on, immediately turn the heater off and inspect for any objects on or adjacent to the heater that may have blocked the airflow or otherwise caused high temperatures to have occurred. DO NOT OPERATE THE HEATER WITH THE ALARM LIGHT ILLUMINATING.
12. This heater is intended for comfort heating applications and not intended for use in special environments. Do not use in damp or wet locations such as marine or greenhouses or in areas where corrosive or chemical agents are present.
13. When installing, see INSTALLATION INSTRUCTIONS for additional warnings and precautions.
14. For safe and efficient operation, and to extend the life of your heater, keep your heater clean. See MAINTENANCE INSTRUCTIONS.

INSTALLATION INSTRUCTIONS

WARNING

To prevent a possible fire, injury to persons or damage to the heater, adhere to the following:

1. Disconnect all power coming to heater at main service panel before wiring or servicing.
2. All wiring procedures and connections must be in accordance with the National and Local Codes having jurisdiction and the heater must be grounded.
3. Power supply must enter back box through the knockouts.
4. Verify the power supply voltage coming to heater matches the ratings as shown on the heater nameplate.
5. CAUTION: ENERGIzING HEATER AT A VOLTAGE GREATER THAN THE VOLTAGE PRINTED ON THE NAMEPLATE WILL DAMAGE THE HEATER AND VOID THE WARRANTY AND COULD CAUSE A FIRE.
6. High temperature, risk of fire, keep electrical cords, drapery, furnishings, and other combustibles at least 3 feet (0.9 m) from front of heater. Do not install heater behind doors, below towel racks, or in an area where it is subject to being blocked by furniture, curtains or storage materials. Hot air from the heater may damage certain fabrics and plastics.
7. To reduce the risk of fire, do not store or use gasoline or other flammable vapors and liquids in the vicinity of the heater.
8. This heater is to be mounted only using back box and may be installed with the back box recessed or surface mounted as described within this manual. ONLY model WHB1101FC rated 1000 watts or less may be mounted in the ceiling.
9. The following minimum clearances must be maintained: Bottom of heater to floor – 4” (102 mm) – optimum height is 18” to 24”. Sides of heater to adjacent wall – 4-1/2” (114 mm) – optimum minimum 12” (305 mm). Top of heater to ceiling – 12” (305 mm) – recommended at least 36” (915 mm). Ceiling mounting (WHB1101FC ONLY) – 12” (305 mm) to adjacent walls.
10. Do not operate the heater without the grille installed.
11. Do not use this heater for dry out as the paint, plaster, sawdust and drywall sanding dust will permanently damage the heater and must be kept out of the heater.

General

The heater is designed for recessed installation in 2” X 4” (50mm X 101mm) stud or larger wall or ceiling sections using the wall box provided. The heater may also be surface mounted by using the Surface Mounting Frame, Model CWHSM or semirecess mounted by using a CWHS1 (for 1” (25 mm) recess frame) or a CWHS2 (for 2” (50mm) recess frame). All three accessories are ordered separately. The heater may be wired with standard building wire (60°C). Refer to specification chart for correct supply voltage and wire size. For surface or semi-recess mounting, consult Installation Instructions packed with CWHSM, CWHS1, CWHS2.

Installation of Back Box in New Construction

NOTE: If the finished wall surface is already up, follow instructions for “Installation of Back Box in Existing Construction”.

1. Determine which side of the back box is to be mounted against a stud and bend the tabs at the rear corners out 90 degrees so that the back box will be square with the stud after installation. (See Figure 1).
2. Remove one of the knockouts on socket side of the back box and install a cable or conduit connector.
3. Position back box against side of studs and secure using nails or screws as shown in Figure 1.
   • NOTE: The back box must be installed with the front edge flush with the finished surface.
4. Run power supply cable through the connector, leaving about 8” of wire inside the box.
5. Connect the supply cable ground wire to green ground screw provided.

NOTE: Lead holes for a #8 sheet metal screw have been provided in the sides of the back box. After the finished wall or ceiling has been put up, drive a # 8(m4) sheet metal screw (recommended 1” long) through the side of the box not mounted to the stud. This will prevent the back box from pulling out when installing the heater assembly. (See Figure 1)

Installation of Back Box in Existing Construction

1. Carefully mark and cut a hole measuring 9-3/8″ (235mm) wide by 11-1/8″ (283mm) long. One edge of the hole must be cut along the edge of a stud.
   • CAUTION: AN ELECTRICAL SHOCK, FIRE OR WATER DAMAGE COULD RESULT IF WIRING OR PIPING IS DAMAGED DURING CUTTING. MAKE SURE ALL WIRING AND PIPING ARE CLEAR OF AREA BEFORE CUTTING.
2. Refer to the INSTALLATION OF BACK BOX IN NEW CONSTRUCTION section and proceed with steps 1 through 5.

FIELD CONVERSION FOR LOWER WATTAGE RATING

NOTE: Refer to the specification chart for lower wattage ratings that are available.

• To convert the heater to a lower wattage rating, completely remove the red jumper wire from both heating elements (See Figure 2). Discard this jumper. Be sure the remaining wires are securely connected.

CAUTION: DO NOT USE A REMOTE THERMOSTAT WITH THIS HEATER. BUILT-IN THERMOSTAT CYCLES THE HEATING ELEMENT ONLY. FAN DELAY CONTROL AUTOMATICALLY TURNS FAN ON AND OFF, AND PROVIDES A FAN DELAY-OFF FEATURE TO REMOVE RESIDUAL HEAT AFTER THERMOSTAT HAS TURNED HEATING ELEMENTS OFF. WIRING OF THE HEATER IN ANY MANNER WHICH DEFEATS THE FAN DELAY-OFF FEATURE CAN RESULT IN OVERHEATING AND PERMANENT DAMAGE TO HEATER, AND WILL VOID THE WARRANTY.

Installation and Wiring of Heater / Fan Assembly

1. Following the wiring diagram, (Figure 3) connect supply wiring to heater lead wires in back box.

NOTE: For 120 and 277-volt heaters connect the white neutral supply lead to the heater’s white pigtail lead, and connect the black supply lead to the heater black pigtail lead. For 208 and 240 volt heaters change the color of the heater’s white pigtail lead to black by wrapping with black electrical tape (Most electrical codes require the supply leads to be connected to black leads). Then connect the two black supply leads to the two black receptacle leads.

1. Secure supply ground wire under green ground screw in back box.
2. Insert wiring plug from heater/fan assembly into a socket in back box.
   • CAUTION: BE SURE ALL WIRING IS SECURELY ROUTED AWAY FROM FAN AND ELEMENT.
3. Fit heater/fan assembly into back box and secure in place with (2) screws provided through the center slots in the fan assembly.

NOTE: Use the screws provided by the factory to install fan deck to the back box.

Installation of Grille and Thermostat Knob

1. Mount grille tabs over brackets (top).
2. Insert screw through bottom hole on grille. Screw threads into back box.
3. Fit the thermostat knob on to the thermostat shaft and push into place.

OPERATING INSTRUCTIONS

1. The heater must be properly installed before operation.
2. After heater is completely assembled, rotate thermostat knob counterclockwise until control stops. This is the minimum heat setting.
3. Turn power supply to heater “ON” at main switch panel.
4. The heater should not operate. If it operates disconnect power and recheck wiring.
5. Rotate the thermostat clockwise until it stops (maximum heat setting).
6. The heater and fan should come on. If heater and fan do not come on, disconnect power and check wiring.
7. Allow heater to continue to operate until room temperature reaches desired comfort level. Then rotate the thermostat knob counterclockwise slowly until the thermostat clicks off.
   • CAUTION: IF FAN SHUTS OFF IMMEDIATELY, THERMOSTAT WIRING IS INCORRECT AND MUST BE CHANGED. FAN MUST DELAY SHUTTING OFF TO EXPEL RESIDUAL HEAT TO PREVENT PREMATURE AGING OF INTERNAL HEATER COMPONENTS THAT COULD LEAD TO A HAzARD OR PREMATURE FAILURE.
8. It may be necessary to readjust thermostat a time or so until exact comfort level is attained. Rotation in the clockwise direction will increase the amount of time the heater will produce heat. Rotation in the counterclockwise direction will reduce the amount of time the heater is on.

NOTE: For best results, the heater should be left “ON” constantly during the heating season as the thermostat, when properly set, will maintain the desired temperature. In the full counter-clockwise position the heater will remain off until the room temperature drops well below freezing.

How To Reset Over -Temperature Safety Control

This heater is provided with an over-temperature safety control with a backup thermal fuse. The safety control will turn on a red warning light, visible through the front of the grille, will illuminate to alert the owner that the heater is off and requires attention. This control’s reset button is located behind the grille just above the red warning light. The reset button can be seen through the front grille when the heater is installed. To reset, allow the heater to cool, then using an object that will fit through the louvers (such as a small flathead screwdriver), push the reset button that is visible in the fan panel. The heater should immediately return to normal operation. If the alarm light remains on after the heater has cooled and the manual-reset button has been pressed, the thermal fuse may have activated. If this occurs, the heater must be check and repaired by a qualified electrician.

WARNING: DO NOT TAMPER WITH OR BYPASS ANY SAFETY CONTROL LIMITS INSIDE HEATER.

CAUTION:  DO NOT CONTINUE TO ATTEMPT TO USE THE HEATER IF THE SAFETY CONTROL REPEATEDLY OPERATES AFTER BEING RESET. TO DO SO COULD PERMANENTLY DAMAGE THE HEATER OR CREATE A FIRE OR SAFETY HAzARD.

Special Note: In addition to the over-temperature safety control, this heater is provided with a back-up thermal fuse (one shot) that will permanently shut the heater off if for some reason the over-temperature safety control should not function as intended. If this thermal fuse activates, the heater will not reset and must be repaired by a qualified repair person.

MAINTENANCE INSTRUCTIONS

It is important to keep this heater clean. Your heater will give you years of service and comfort with only minimum care. To assure efficient operation follow the simple instructions below.

WARNING

• ALL SERVICING BEYOND SIMPLE CLEANING THAT REQUIRES DISASSEMBLY SHOULD BE PERFORMED BY QUALIFIED SERVICE PERSONNEL.
• TO REDUCE RISK OF FIRE AND ELECTRIC SHOCK OR INJURY, DISCONNECT ALL POWER COMING TO HEATER AT MAIN SERVICE PANEL AND CHECK THAT THE ELEMENT IS COOL BEFORE SERVICING OR PERFORMING MAINTENANCE.

User Cleaning Instructions

1. After the heater has cooled, a vacuum cleaner with brush attachment may be used to remove dust and lint from exterior surfaces of the heater including the grille openings.
2. With a damp cloth, wipe dust and lint from grille and exterior surfaces.
3. Return power to heater and check to make sure it is operating properly.

Maintenance Cleaning Instructions

(To be performed only by Qualified Service Personnel) At least annually, the heater should be cleaned and serviced by a qualified service person to assure safe and efficient operation. This should include the removal of the grille and, as necessary the heater from the backbox to clean residue from the unit. After completing the cleaning and servicing, the heater should be fully reassembled and checked for proper operation.

LIMITED WARRANTY

All products manufactured by Marley Engineered Products are warranted against defects in workmanship and materials for one year from date of installation, except heating elements which are warranted against defects in workmanship and materials for five years from date of installation. This warranty does not apply to damage from accident, misuse, or alteration; nor where the connected voltage is more than 5% above the nameplate voltage; nor to equipment improperly installed or wired or maintained in violation of the product’s installation instructions. All claims for warranty work must be accompanied by proof of the date of installation. The customer shall be responsible for all costs incurred in the removal or reinstallation of products, including labor costs, and shipping costs incurred to return products to Marley Engineered Products Service Center. Within the limitations of this warranty, inoperative units should be returned to the nearest Marley authorized service center or the Marley Engineered Products Service Center, and we will repair or replace, at our option, at no charge to you with return freight paid by Marley. It is agreed that such repair or replacement is the exclusive remedy available from Marley Engineered Products.

THE ABOVE WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESAID EXPRESSED WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS AGREEMENT. MARLEY ENGINEERED PRODUCTS SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES ARISING WITH RESPECT TO THE PRODUCT, WHETHER BASED UPON NEGLIGENCE, TORT, STRICT LIABILITY, OR CONTRACT.

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion or limitation may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. For the address of your nearest authorized service center, contact Marley Engineered Products in Bennettsville, SC, at 1-800-642-4328. Merchandise returned to the factory must be accompanied by a return authorization and service identification tag, both available from Marley Engineered Products. When requesting return authorization, include all catalog numbers shown on the products.

HOW TO OBTAIN WARRANTY SERVICE AND WARRANTY PARTS PLUS GENERAL

INFORMATION

1. Warranty Service or Parts: 1-800-642-4328
2. Purchase Replacement Parts: 1-800-654-3545
3. General Product Information: www.marleymep.com

Note: When obtaining service always have the following:

1. Model number of the product
2. Date of manufacture
3. Part number or description

470 Beauty Spot Rd. East Bennettsville, SC 29512 USA

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