STI-6400 Series Exit Stopper Instruction Manual

June 12, 2024
STI

STI-6400 Series Exit Stopper

Product Information

The STI-6400 Series is a mechanical switch product designed for various applications. It features a polycarbonate enclosure that is UL94 V-2 rated for flammability. The dimensions of the enclosure are 5.375 inches wide, 5.375 inches high, and 2 inches deep (137mm x 137mm x 51mm). The wall thickness of the enclosure is 0.12 inches (3.05mm). This product is powered by a 9VDC battery. If the battery is not being used, there is a slide switch (switch 6) that can be used to turn off the power source. In case the power source is turned off, the installed battery will act as a backup power source. The STI-6400 Series also has a remote power input option, which allows it to be powered by an external power source of 12VDC to 24VDC with a current rating of 300mA. It features a horn with adjustable volume settings. At a distance of 30 cm, the high volume produces a sound level of 112dB, while the low volume produces a sound level of 97dB. At a distance of 100 cm, the high volume produces a sound level of 102dB, while the low volume produces a sound level of 88dB. The product has a low battery detection feature that flashes once per minute and beeps once every three minutes when the battery is running low. It also has relay contacts with a rating of 0.5A at 125VAC and 1A at 30VDC.

Product Usage Instructions

  1. Ensure that the product is installed in a suitable location according to the specific application requirements.

  2. If using the battery as the power source, make sure a 9VDC battery is properly installed in the product.

  3. If not using the battery, slide switch 6 to the “on” position to activate the remote power input.

  4. If using the remote power input, connect a power source with a voltage rating between 12VDC and 24VDC and a current rating of 300mA to the appropriate terminals.

  5. To adjust the volume of the horn, locate the volume control settings on the product and adjust accordingly. Higher settings will produce louder sound levels.

  6. Monitor the low battery detection feature. If the battery is running low, it will flash once per minute and beep once every three minutes. Replace the battery promptly to ensure proper
    functionality.

  7. If necessary, utilize the relay contacts for connecting external devices. Make sure to adhere to the specified voltage and current ratings to prevent damage.

Features

  • Helps prevent unauthorized exits/entries through doors.
  • Easy to install. Warning sound when turning on (two flashes/beeps) and off (one flash/beep).
  • Add warning in second language with provided labels (21 languages).
  • Select volume, alarm duration and delay settings.
  • Mount on top, right, left or next to almost any door.
  • Select on-site whether to use an alarm or annunciator.
  • Low battery detection, beep and flashes.
  • Alarm sounds and high power LED light flashes when activated.
  • Dry contact Form C relay.
  • Protect anything such as cabinet, extinguisher, etc. with an external reed or any mechanical switch

Warnings
All units are recommended for indoor use only. Unit must be tested periodically to verify the life of battery. STI recommends you change the 9 Volt battery twice a year. To hear alarm when normal work environment is loud, may need to purchase remote horns. When purchasing a remote unit (STI-6403 or STI-6404) you will need to periodically test the connections to make sure audibles function at a sound level to alert staff. Maximum of three remote alarms may be used in parallel.
All specifications and information shown are current as of publication and subject to change without notice.

Warranty Information

  • Three year guarantee against breakage of polycarbonate in normal use (one year on electro mechanical and electronic components).
  • Electronic warranty form at www.sti-usa.com/wc14

WARNING: This product can expose you to chemicals including Dichloromethane, which is known to the State of California to cause cancer, and Bisphenol A (BPA), which is known to the State of California to cause birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov.

Specifications

Polycarbonate Enclosure

Dimensions 5.375” W x 5.375” H x 2 “ D (137mm x 137mm x 51mm)
Flammability UL94 V-2
Wall Thickness 0.12 in (3.05mm)

Electronics

Power source| 9 VDC battery

If not using, slide switch 6 “on”

---|---
Remote power input| 12VDC – 24VDC, 300mA

Installed battery will act as backup power if switch 6 is “off”


Horn volume

| 30 cm high volume 112dB; low volume 97dB 100 cm high volume 102dB; low volume 88dB
Low battery detection| Flash 1x / minute; beep 1x / 3 minutes
Relay contacts| 0.5A 125VAC / 1A 30VDC


Stand by current

| Battery <15μA (Battery Life approx. 2 years dependent on use)

12VDC <0.15mA

24VDC <1mA

Alarm current (volume high + relay)| <286mA @12VDC <149mA @24VDC
Operating temperature| 14°F to 122°F (-10°C to 50°C)
Power “on” notification| 2 flashes and 2 beeps
Power “off” notification| 1 flash and 1 beep

Electronics: STI-6403 and STI-6404 – Remote Horn Unit

Power Source 9 VDC operating power* only
Horn Volume at 1 ft. 95 dB low / 105 dB high
Stand by Current 0 A
Alarm Current 50mA at 95 dB/ 200 mA at 105 dB
  • Power source for the STI-6403 and STI-6404 Remote Horn uses a separate power source from the STI-6400 alarm. The Remote Horn contains an internal 9 volt battery. Horn operates when the Form C contact at main unit is activated on alarm.

Circuit Board Set-up

STI-6400-Series-Exit-Stopper-
fig-1

Switch Settings

SWITCH SETTINGS| 1| 2| 3| 4| 5| 6| 7| 8
---|---|---|---|---|---|---|---|---
Arming – immediate| OFF|  |  |  |  |  |  |
Arming – 15 second delay| ON|  |  |  |  |  |  |
Trip – immediate|  | OFF
|  |  |  |  |  |
Trip – 15 second delay|  | ON|  |  |  |  |  |
Shut-off based on duration (switches 4 & 5)|  |  | OFF|  |  |  |  |
Shut-off approx. 3 sec. after door closes|  |  | ON|  |  |  |  |
Duration – 30 second alarm|  |  |  | OFF
| OFF|  |  |
Duration – 180 second alarm|  |  |  | OFF| ON|  |  |
Duration – continuous alarm|  |  |  | ON| OFF|  |  |
Duration – 30 second annunciator mode|  |  |  | ON| ON|  |  |
Low battery detection on – Turn switch off|  |  |  |  |  | OFF
| |
Low battery detection off – Turn switch on|  |  |  |  |  | ON|  |
Volume – high|  |  |  |  |  |  | ON|
Volume – low|  |  |  |  |  |  | OFF|
Dry contact relay function     OFF|  |  |  |  |  |  |  | OFF

Dry contact relay function     ON|  |  |  |  |  |  |  | ON

default
Slide lever to desired ON/OFF position as labeled on circuit board.
factory settings
NOTE : Disconnect all power sources before changing switch settings.

Battery Replacement

If low battery is detected (flashes once a minute and beeps once every three minutes), replace 9 VDC battery. When replacing battery with all power and battery removed; flip switch “6” on/off to reset supervisory; than replace battery and any remote power.

Alarm Feature Description

Switch settings – factory default listed first

  • 1 OFF = arming immediate (ON for 15 second delay)
  • 2 OFF = trip immediate (ON for 15 second delay)
  • 3 OFF = shut-off based on switches #4 and #5 (ON shut-off approx. 3 sec. after door closes) 4 OFF and Switch 5 OFF = duration 30 sec. (other options 4 OFF and 5 ON = duration 180 sec., 4 ON and 5 OFF duration continuous, 4 ON and 5 ON = annunciator beeps)
  • 6 OFF = low battery detection. Flashes once per minute and beeps once every three minutes. ON turns off low battery detection, use when not operating battery for backup.
  • 7 ON = high volume (OFF = low volume)
  • 8 OFF = relay and battery power saver (ON for relay function)

Test Alarm
Note : STI recommends testing the alarm in factory settings prior to mounting (see Switch Settings). Disconnect all power sources before changing switch settings.

  1. Make sure key switch is in the OFF position.
  2. Remove tamper screw on the side of the unit using the tamper wrench provided. Remove housing cover. Save the tamper wrench for future service and battery replacement (Fig. 2).
  3. Connect battery.
  4. Place magnet next to reed switch. Note: for STI-6402 and STI-6404 models, place magnet next to reed switches 1 & 2.
  5.  Turn the key switch to the ON position.
  6. Move magnet away from reed switch. Unit should alarm immediately.
  7. Turn unit off with the key to silence alarm.
  8. Apply optional label if desired.

Installation Instructions

  1. Set switches on circuit board to desired alarm settings (Fig. 1).
  2. If using external power source, use Class II UL Listed 12-24VDC supply. If not using 9V battery, be sure switch 6 is in “ON” position before connecting any power. Refer to page 4 figure 1.
  3. Mount main unit on or next to the door using hardware provided. Reed switch may be located in one of four internal positions or route the reed switch through the slot in the bottom of the cover as shown in Fig. 3STI-6400-Series-Exit-Stopper-fig-2STI-6400-Series-Exit-Stopper-fig-3
  4. Mount magnet using hardware provided. Magnet must be within ¾” of the reed switch when door is closed. Please refer to figures 8, 9 and 10 for other mounting options. Note: When mounting on metal doors or door frame, use plastic spacers provided.
  5. If installing STI-6402, STI-6403, STI-6404 or STI-6405 continue to page 6.
  6. Replace cover by sliding flanges on inside of cover into slots on base, snap closed and replace the tamper screw.

STI-6402 Double Door Install Notes

  1.  If not using extra reed switch, leave jumper wire across terminals RS2 on terminal block.
  2. STI provides 1 internal reed switch with approx. 14” wire and 1 reed switch with approx. 72” wire (cut wire to desired length).
  3. First reed switch is connected to RS1. Remove jumper and connect second in RS2 (Fig. 4). Refer to Fig. 1 for additional details

*Note : Alarm will sound when either door is opened.

STI-6403 Remote Horn Install Notes

  1. Remove cover.
  2. Move relay function (switch 8) to “ON” (see page 4).
  3. Connect two conductor wire (14-24 AWG) from main unit terminal block pins COM and NO to remote horn unit terminal block (wire not provided). Units can be set up to 300 ft. apart. Not polarity sensitive (refer to Fig. 1 and Fig. 5 for details).
  4. Connect internal battery.
  5. Mount similar to main unit with #8 x 1 in. screws and anchors if necessary.
  6. Replace cover and screws.
  7. Turn key switch to ON position.
  • Note : The ON/OFF key position is opposite from 6400 main unit. Remote horn sounds when main unit alarm is activated.

STI-6404 Double Door with Remote Horn Install Notes
The STI-6404 is a combination unit for double doors with a remote horn. Reference the installation instructions for the main unit, the STI-6402 and the STI-6403 for complete installation.

STI-6405 Exit Stopper with Momentary Reset

The STI-6405 uses a momentary switch. After initial installation, unit is always on and you do not have to remember to turn it on when you leave a protected area. This model also eliminates having to remember to re-arm it because it is never off.
When the alarm is triggered, to silence the alarm, insert the key and turn completely to the “RESET” position and hold for 2 seconds, then release. The switch will spring back to its original position and push the key out. To turn the unit off, supply power must be removed.

Label Option

  • Optional use
  • Recommend applying before mounting
  • Provides bilingual instructions
  • Select from 21 languages

Mounting Options

STI-6400-Series-Exit-Stopper-fig-8STI-6400
-Series-Exit-Stopper-fig-9

  • Note : When mounting reed switch on door and the main unit on wall, wire service loop must be used

STI-6400-Series-Exit-Stopper-fig-10 STI-6400
-Series-Exit-Stopper-fig-11

2306 Airport Rd • Waterford, MI 48327, USA
Phone: 248-673-9898info@sti- usa.comwww.sti-usa.com
Taylor House • 34 Sherwood Road • Bromsgrove, Worcestershire • B60 3DR • England
Tel: +44 (0)1527 520 999 • info@sti-emea.comwww.sti-emea.com
Unit 7A • Lockhead Avenue • Airport Business Park • Waterford • X91 HWF2 • Ireland info@sti-emea.com www.sti- emea.com

References

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