JBC CA Manual-Feed Soldering Station Instruction Manual

JBCCA Manual-Feed Soldering Station

Product Information

The Manual-Feed Soldering Station is a soldering tool designed for precision soldering tasks. It comes with various accessories and features to enhance the soldering experience.

• Includes a cartridge, solder reel, feeder nozzle, and other essential accessories
• Available in three different voltage options: CA-9QG (100V), CA-1QG (120V), CA-2QG (230V)
• Features an adjustable tool holder for convenient positioning
• Equipped with a cartridge holder, tip aligner, and display for easy cartridge replacement
• Comes with an adjustable cable collector to keep the cable away from the work area
• Includes a tip cleaner with an antisplash membrane and brass wool for effective cleaning
• Compatible with C250 Cartridge Range (sold separately)
• Features a main switch, fuse, power socket, and equipotential connector for safety

Product Usage Instructions

1. Ensure that the power cord is connected to the appropriate power source based on the voltage of the soldering station.
2. Place the Manual-Feed Soldering Station on a stable surface.
3. Insert the desired cartridge into the cartridge holder and align it using the tip aligner.
4. Connect the solder reel and feeder nozzle to the soldering station.
5. Attach the pliers, Philips screwdriver, and other included accessories to the adjustable tool holder as needed.
6. Position the cable collector near the work area to prevent cable disturbance during soldering.
7. Insert the cable into the cable collector clip, ensuring it is not longer than necessary.
8. Adjust the cable collector to accommodate movements during the soldering process.
9. Use the tip cleaner with brass wool or other cleaning options to clean the soldering iron tip when necessary.
10. For cartridge replacement, unplug the tool or turn off the station before following the provided guidelines.

Refer to the product manual for more detailed instructions on specific features and usage tips.

This manual corresponds to the following references:

• CA-9QG (100V)
• CA-1QG (120V)
• CA-2QG (230V)

Packing List

The following items are included:

Manual-Feed Soldering Station ………. 1 unit Manual-Feed Soldering Iron …………….. 1 unit
Ref. AP250-B

Supplied with:

• Feeder Nozzle for wire Ø 0.8 – 1 mm

• SN5450 Solder Reel

• (Cartridge not included, sold separately) Feeder Nozzle
  for wire Ø 1.1 – 1.5 mm ………………………. 1 unit

Power Cord …………………………………………. 1 unit
Ref. 0024092 (100V)   , 0023715 (120V)   , 0023714 (230V) Brass Wool …………………………………………. 1 unit
Ref. CL6210 Sponge ………………………………………………… 1 unit
Ref. S0354 Pliers ……………………………………………………. 1 unit
Ref. PLR195 Philips Screwdriver PH1x50 ……………… 1 unit
Ref. 0031586 Reel for Solder Wire …………………………… 1 unit
Ref. 0031587 Manual ………………………………………………… 1 unit
Ref. 0031560

Features and Connections

Adjust. Tool Holder
The position of the tool holder
(ref. 0014706) can be easily adjusted by loosening or tightening the knob

The metal top detects the tool and activates Sleep & Hibernation modes.

Cable Collector
The cable collector (ref. CC1001) keeps the cable away from the work area and prevents the weight of the cable from disturbing the operator while soldering.

Insert the cable into the cable collector clip. Do not leave the cable longer than necessary to reach the work area freely.

The cable collector is flexible. It accompanies and adapts to the movements during the soldering process

Tip Cleaner
Select the option to suit your needs and improve the thermal transfer of the tip.

Wool/Brush Replacement
Unlock the splashguard.

Lift off the splashguard and change the worn  brasswool/brush for a new one.

More cleaning options: CL6205
Inox Wool*
Stronger cleaning method than brass wool.

CL6220
Metal Brush*
When used carefully, it provides more thorough cleaning.

CL7984 Wiper

Tapping:
Tap gently to remove excess solder.

Wiping:
Use the slots to remove the remaining particles

S0354
Sponge

The softest cleaning method.
Keep the sponge damp with distilled water when working to avoid tip wear

Changing Cartridges
To change a catridge safely, unplug the tool or turn off the station before following these guidelines.

1. RemovingLoosen the screw and remove the cartridge.
   Use PLR195 pliers if it is still hot

2. Inserting Tapping:
   Tap gently to remove excess solder.

3. Aligning Align the cartridge tip with the feedernozzle. Use PLR195 pliers for a correct tip alignment.

4. Fixing Important: Tighten the screw again. This is necessary for the tool to function. Being careful not to over-tighten

Compatible Cartridges
CA stations work with C250 cartridges and AP250 Solder Feed Irons.
Find the model that best suits your soldering needs in www.jbctools.com

Replacing Solder Wire

1. Removing Pull out the remaining solder wire from the feed tube. Use a pliers if necessary
2. Replacing Remove the empty reel as shown and fit the new one in the same direction as the spool you removed.
3. Inserting Insert the solder wire while pushing the trigger repeatedly until the solder wire appears at the nozzle.
   Note: Use solder wire ø 0.8 – 1.0 mm with Nozzle Ref. 0019212 and ø 1.1 – 1.5 mm with Ref. 0019211.

Changing Feeder Nozzle
Unplug the tool or turn off the station before following these guidelines

1. Unscrew the rear screw, than remove the reel and the solder wire from the nozzle
2. Unscrew the two screws on the other side of the solder feeder.
3. Remove the srews and lift off the cover.
4. Take out the feeder nozzle and replace it with the new one while holding the three components (trigger, slider and lever), identified in the picture, in place. Reassemble the cover and tighten the three screws.
   Note: Do not disassemble these 3 components and it is imperative to hold them in its place.

Regulating Feeder Nozzle

1. Depending on the cartridge used and the component to be soldered, you can vary the feeder nozzle length up to 10mm.
2. Adjust the feeder nozzle length and thighten the srew

Operation

JBC’s Most Efficient Soldering System
This revolutionary technology is able to recover tip temperature extremely quickly. This allows the user to work at a lower temperature. As a result, tip life is five times longer than with other brands.

1. WorkWhen the tool is lifted from the stand the tip will heat up to the selected temperature.
   Tool Settings:
   · Operating Temp.
   Select temperature between 90 and 450 ºC using:
   (steps of ±5 ºC / ºF)
   (steps of ±50 ºC / ºF)

2. Sleep When the tool is in the stand, the temperature falls to the preset sleep temperature
   
   Tool Settings:
   · Sleep
   Change Sleep temperature and set Sleep delay from 0 to 9 min or no Sleep.

3. Hibernation
   Tool Settings:
   · Hibernation
   Change Hibernation delay from 0 to 60 min or no Hibernation.

Tool Settings:
· Temp. Levels
Press , select Tool Settings and activate the Temp. Levels option.

Use (steps of ± 5 ºC / ºF)

Control Process

Work Display

Menu Display
Default PIN: 0105

Troubleshooting

Station troubleshooting available on the product page at www.jbctools.com

Parameters
Be careful when using these parameters as they may reduce the tip life if not used properly. Please follow the recommended guidelines:

Station Settings

Tool Settings

USB Connector
Download the latest software from our website to improve your soldering station.

JBC Updater
www.jbctools.com/software.html
Update the station software via USB connection:

Maintenance

Before carrying out maintenance, always switch the device off and disconnect it from the mains.
Allow the equipment to cool down.

• Clean the station display with a glass cleaner or a damp cloth.
• Use a damp cloth to clean the casing and the tool.
• Alcohol can only be used to clean the metal parts.
• Periodically check that the metal parts of the tool and the tool holder are clean so that the station can detect the tool’s status.
• Maintain the tip surface clean and tinned before storage to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.
• Periodically check all cables.
• Replace any defective or damaged pieces. Only use original JBC spare parts.
• Repairs should only be performed by a JBC authorized technical service.
• When this warning appears on the main display, earthing fuse must be replaced.

Replace a blown fuse as follows (applies to both the earthing fuse and the main fuse):

1. Pull off the fuse holder and remove the fuse. If necessary, use a tool to lever it off.
2. Insert the new fuse into the fuse holder and return it to the station.

Safety
It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.

• Do not use the units for any purpose other than soldering or rework. Incorrect use may cause a fire.

• The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.

• Do not work on electrically live parts.

• The tool should be placed in the stand when not in use in order to activate the sleep mode. The soldering tip or nozzle, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.

• Do not leave the appliance unattended when it is on.

• Do not cover the ventilation grills. Heat can cause inflammable products to ignite.

• Avoid flux coming into contact with skin or eyes to prevent irritation.

• Be careful with the fumes produced when soldering.

• Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.

• Utmost care must be taken with liquid tin waste which can cause burns.

• This appliance can be used by children over the age of eight and also people with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning the use of the appliance and understand the hazards involved.
  Children must not play with the appliance.

• Maintenance must not be carried out by children unless supervised

Specifications

CA
Manual-Feed Soldering Station

• Ref.: CA-9QG 100V 50/60Hz. Input fuse: T2A. Output: 23.5V.

• Ref.: CA-1QG 120V 50/60Hz. Input fuse: T2A. Output: 23.5V.

• Ref.: CA-2QG 230V 50/60Hz. Input fuse: T1A. Output: 23.5V.

• Nominal Power: 175 W
  Peak Power (Tool): 130 W

• Selectable Temperature: 90 – 450 °C / 190 – 840 °F

• Idle Temp. Stability (still air): ±1.5 ºC / ±3 ºF (Meets and exceeds IPC J-STD-001)

• Temp. Accuracy: ±3% (Using reference cartridge)

• Temp. Adjustment: ±50ºC / ±90ºF (Through station menu setting)

• Tip to Ground Voltage/Resistance: Meets and exceeds
  ANSI/ESD S20.20-2014 IPC J-STD-001F

• Earthing Fuse: F 1.25A

• Connections: USB connector station-PC RJ12 connector

• Ambient Operating Temp.: 10 – 50 ºC / 50 – 122 ºF

• Diameter of Solder Wire: from 0.8 – 1 mm / 0.03 – 0.04 in from 1.1 – 1.5 mm / 0.04 – 0.06 in

• Control Unit Dimensions / Weight: 170 x 176 x 145 mm / 2.8 kg (L x W x H) 6.7 x 6.9 x 5.7 in / 6.17 lb

• Total Net Weight: 2.91kg / 6.42 lb

• Total Package Dimensions / Weight: 234 x 234 x 258 mm / 3.52 kg
  (L x W x H) 9.2 x 9.2 x 10.2 in / 7.76 lb

Complies with CE standards.
ESD safe.

Warranty

JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour.

Warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.

Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase

This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.

Website: www.jbctools.com

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