ADICOS HOTSPOT-X20 IR Heat Detector Instruction Manual
- June 12, 2024
- ADICOS
Table of Contents
ADICOS HOTSPOT-X20 IR Heat Detector
Product Information:
Product Name: HOTSPOT-X20
Article Number: 410-2410-016
Index: EN24
Release Date: 20.03.2023
Manufacturer: ADICOS
Product Usage Instructions
-
Objective: The HOTSPOT-X20 detectors are equipped with thermal imaging sensors and use infrared measurement technology and intelligent signal analysis to detect all types of smoldering fires and open fires, even in the incipient stage.
The detectors have a fast response speed of 100 milliseconds, which enables the monitoring of conveyor belts or other conveyor systems for moving embers. -
Explosion Protection: The ADICOS X20 detectors are designed for operation within explosive atmospheres up to ATEX zone 20.
-
Installation: Follow the cable assignment instructions provided in the manual to correctly connect the detector. Ensure that the display elements are properly aligned and visible for easy monitoring.
-
Maintenance: The detector system should be regularly inspected and maintained according to the manufacturer’s guidelines to ensure efficient and uninterrupted use. Refer to the appendix section for information on ADICOS mounting plate and mounting bracket.
-
Storing the Manual: Keep this manual easily accessible and in the direct vicinity of the detector system for reference and troubleshooting purposes. For further assistance or support, contact the ADICOS support hotline at +49 2162 3703-0 or send an email to support.adicos@gte.de. Please note that this is a summarized version of the user manual. For detailed instructions and safety information, refer to the complete user manual provided by the manufacturer.
Abstract
The Advanced Discovery System (ADICOS®) is used for early detection of fires
in industrial environments. It is comprised of various, separate detector
units. By parameterizing and arranging the detectors appropriately, the system
fulfills a predefined detection goal.
The ADICOS system ensures reliable early detection of embers and smoldering
fires even in adverse environments.
The detectors of the HOTSPOT product series are equipped with thermal imaging
sensors and use infrared measurement technology and intelligent signal
analysis to detect all types of smoldering fires and open fires, even in the
incipient stage. The fast response speed of 100 milliseconds enables the
monitoring of conveyor belts or other conveyor systems, e.g. on moving embers.
ADICOS X20 detectors are designed for operation within explosive atmospheres
up to ATEX zone 20.
About this manual
Objective
This manual describes the special requirements on installation, wiring,
commissioning, and operation of ADICOS detectors for explosive atmospheres up
to ATEX zone 20. They are ex-clusively addressed to knowledgeable specialist
personnel (–› Chap. 2, Safety instructions).
Explanation of Symbols
This manual features a continuous structure for best possible comprehension.
The following labels are used.
Warning signs
The following types of notes are used through this manual.
DANGER!
This combination of symbol and signal word indicates an immediately dangerous
situation that will lead to death or severe injuries if not avoided.
WARNING!
This combination of symbol and signal word indicates a possibly dangerous
situation that could lead to death or severe injuries if not avoided.
Explosion Protection
This information type signals measures that must be implemented for
maintaining the Explosion protection.
Tips and recommendations
Helpful tips and recommendations as well as information to ensure efficient
and uninterrupted use.
Storing the Manual
Store this manual easily reachable and in direct vicinity of the detector
system to enable use as needed.
Safety Instructions
ADICOS HOTSPOT-X20 detectors for explosive atmospheres up ATEX zone 20 ensure operational safety assuming proper installation, commissioning, operation, and maintenance. For this purpose, it is absolutely required to completely read, understand, and follow this manual and the safety information contained.
WARNING!
Personal injury and property damage!
Incorrect installation and operating errors can cause death, serious injury
and damage to industrial equipment.
- Read the entire manual and follow the instructions!
Explosion protection
When using ADICOS detectors in potentially explosive atmospheres, follow the
specifications of the ATEX operating directive.
Intended Use
ADICOS HOTSPOT-X20 are designated for the detection of fire scenarios in
explosive atmospheres of ATEX zone 20, 21 and 22. In this context, the
operating parameters described in Chap. 9, »Technical Data« must be met. Any
deviating use requires prior consultation with the manufacturer.
Compliance with this manual as well as all applicable country-specific
provisions is also part of the intended use.
Standards and Regulations
The safety and accident prevention regulations applicable for the specific
application must be observed during detector installation, commissioning,
maintenance, and test.
The following standards and directives in their current version are of
particular importance when handling potentially explosive atmospheres:
| Standards and Regulations | Description |
|---|---|
| EN 60079-0 | Explosive atmospheres – Part 0: Equipment – General requirements |
| EN 60079-31 | Explosive atmospheres – Part 31: Equipment dust igniti- on |
protection by enclosure „t“
EN 60691| Thermal-links – Requirements and application guide
EN 60529| Degrees of protection provided by enclosures (IP Code)
2014/34/EU| ATEX product directive (about equipment and protec- tive systems
intended for use in potentially explosive atmospheres)
1999/92/EG| ATEX operating directive (on safety and health pro- tection of
workers potentially at risk from explosive atmospheres)
Personnel Qualification
Any work on ADICOS systems may only be performed by qualified personnel.
Persons, who can perform work on electrical systems and recognize possible
dangers based on their professional education, knowledge, and experience as
well as knowledge of the applicable provisions, are considered qualified
personnel.
WARNING!
Risk of property damage and personal injury!
Improperly performed work on and with the device can lead to malfuctions.
- Installation, comissioning, parametrization and maintenance may only be performed by authorized and appropriately trained personnel!
Handling Electrical Voltage
DANGER!
Risk of explosion by electrical voltage in potentially explosive atmospheres
The electronics of ADICOS HOTSPOT-X20 detectors requires an electrical volt-
age that can trigger an explosion in potentially explosive atmospheres.
- Do not open enclosure!
- De-energize the entire detector system and secure against unintentionally reactivation for all wiring work!
Modification
WARNING!
Risk of property damage by any form of unauthorized modification
Any form of unauthorized modification or extension can lead to a failure of
the detector system.
- Never make unauthorized modifications on your own authority
Accessories and Spare Parts
WARNING!
Risk of property damage due to short circuit
The use of parts other than the original spare parts and accessories of the
manufacturer can lead to material damage due to short circuit.
- Only use original spare parts and original accessories!
WARNING!
Risk of property damage due to the use of incorrect components
The original spare parts and accessories may only be installed by trained
specialist personnel.
- Qualified personnel are persons as described in Chap. 2.3!
Structure
Overview
| No. | Description |
|---|---|
| 1 | Detector enclosure |
| 2 | Signal lamp cap |
| 3 | Explosion proof cable gland |
| 4 | Ready-made ADICOS connection cable |
Cable Assignment
| Wire | Color | Signal | Signal limit contact |
|---|---|---|---|
| 1 | black | Operating voltage |
DC 21.6 … 40 V non-polarized
1| white
2| black| Relay output X6 e| Alarm NO1
2| white| Relay output X6 a| Alarm NO1
3| black| Relay output X7 a| Fault NC
3| white| Relay output X7 e| Fault NC
4| black| M-bus
max. 40 V non-polarized
4| white
Option auxiliary relais
| Wire | Color | Auxiliary relay |
|---|---|---|
| 5 | black | |
| 5 | white | Normally closed |
| 6 | black | Normally open |
| 6 | white | Common |
Display elements
Signal calotte
The signal calotte is a translucent element, through which the status LED of
the HOTSPOT-X20 detector located inside the enclosure can be seen.
The light signals of the ADICOS HOTSPOT-X20 detectors are identical to the
signals of the not explosion-proof ADICOS detectors.
Installation
Mounting
DANGER!
Risk of explosion due to electrical voltage in hazardous areas.
The electronics of ADICOS HOTSPOT-X20 works with an electrical voltage that
can trigger an explosion in potentially explosive atmospheres.
- Do not open enclosure! Mount the device with closed housing!
- Use ADICOS mounting plate, if necessary!
Mounting on Mounting Bracket
WARNING!
Risk of explosion in hazardous areas due to electrical voltage. ADICOS
HOTSPOT-X0 detectors must be mounted with closed enclosure.
- Do not open enclosure!
- Use ADICOS mounting bracket!
Wiring
Wiring according to chapter 3.2.
DANGER!
Risk of explosion due to electrical voltage in hazardous areas.
The electronics of ADICOS HOTSPOT-X20 works with an electrical voltage that
can trigger an explosion in potentially explosive atmospheres.
- Do not open enclosure! Mount the device with closed enclosure
- De-energize the entire detector system and secure against unintentionally reactivation for all wiring work!
- In the case of wiring within potentially explosive atmospheres, only use Ex-protected connection boxes with respective approval!
- Do not bend connection cable! Observe minimum bending radius! (–› Chap. 9, Technical Data)
Commissioning
DANGER!
Risk of explosion due to electrical voltage in hazardous areas.
The electronics of ADICOS HOTSPOT-X20 detectors works with an electrical
voltage that can trigger an explosion in potentially explosive atmospheres.
- Prior to switching on, check that all detectors are properly mounted and wired!
Operation
DANGER!
Risk of explosion due to electrical voltage in hazardous areas.
The electronics of ADICOS HOTSPOT-X20 detectors works with an electrical
voltage that can trigger an explosion in potentially explosive atmospheres.
- Never open the enclosure or loosen the cable gland during operation!
Maintenance
DANGER!
Risk of explosion in hazardous areas due to electrical voltage.
The electronics of the ADICOS HOTSPOT-X20 detectors requires an electrical
voltage that can trigger an explosion in potentially explosive atmospheres.
- Do not open enclosure!
- De-energize the entire detector system and secure against unintentionally reactivation for all wiring work!
- Replace the closed detector including connection cable only!
Disposal
Return the device to the manufacturer when it reaches the end of its
serviceable life. The manufacturer will ensure that the components are
disposed of properly, in an environ-mentally friendly manner.
Technical Data
General
| Model: | HOTSPOT-X20 | |
|---|---|---|
| Item No.: | 410-2001-220 | |
| Enclosure dimensions: | mm | 148 x 100 x 88 (Length x Width x Depth) (Length: |
cable gland included)
Weight (7 m cable incl.):| kg| 2
Degree of protection:| | IP 64
Enclosure:| | Aluminum die casting, powder-coated
Electrical properties
| Voltage range: | V | DC 21.6 … 40 |
|---|---|---|
| Max. Power consumption: (excl. heating): | VA | 2 |
| Max. Power consumption: (incl. heating): | VA | 10 |
| M-Bus-Voltage (Signal): | V/mA | max. 40 V non-polarized / max. 30 mA |
Thermal, physical data
| Ambient Temperature: | °C | –10 … +50 |
|---|---|---|
| Relative humidity: | % | ≤ 95 (non-condensing) |
Optional communication modules (input parameters)
| Pre-alarm relay module: | V | DC 40 V; max. 10 mA |
|---|---|---|
| V | DC 24 V; max. 20 mA |
Sensor data
| Resolution: | Pixels | 32 x 31 |
|---|---|---|
| Capture angle: | ° | 53 x 52 |
| Reaction time: | s | < 1 |
| Temporal resolution: | s | 0.1 or 1 (depending on configuration) |
Information regarding explosion protection
Information regarding explosion
| ****
protecti
| ****
on
---|---|---
Explosion protection class:| | Ex ta IIIC 105°C Da
Certified according to ATEX and IECEx
Max. surface temperature:| °C| 105
Device group:| | II, category 1D
Type approval:| | Certificate accorting to 2014/34/EU
Other
| Bending radius connection cable | mm | > 91,5 |
|---|
ID Plate
Model:| Device model| SERIAL:| Serial number (variable)| YR:| Year of
production (variable)
---|---|---|---|---|---
ART-Nr:| Article number (variable)| TEMP:| Ambient temperature| IP:| Degree of
protection
COM-Nr:| Communication number (variabel)| VDC/VA:| Voltage range / maximum
pow- er consumption (heating incl.)| I0 :| Internal fusing (Short-circuit
current)
CE marking| Information on explosion protection
Appendix
ADICOS mounting plate
ADICOS Mounting Bracket
Supplementary Instructions for HOTSPOT-X20
Article number: 410-2410-016
Index: EN24
Release date: 20.03.2023
– Translation –
Manufacturer:
GTE Industrieelektronik GmbH
Helmholtzstr. 21, 38-40
41747 Viersen
GERMANY
Support hotline: +49 2162 3703-0
E-Mail: support.adicos@gte.de
© 2023 GTE Industrieelektronik GmbH – This document and all figures contained
may not be copied, changed, or distributed without explicit approval by the
manufacturer!
Subject to technical changes!
ADICOS® is a registered trademark of GTE Industrieelektronik GmbH.
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>