CARAT CARACOUP 104 Tile Saw Machine Instruction Manual

CARAT CARACOUP 104 Tile Saw Machine

GENERAL

Operating manual
This operating manual provides guidance on safe and efficient operation and should form a basis of any actions involving the machine. It is an integral part of the machine, which should be kept in the immediate vicinity accessible for its operating personnel. Prerequisite of safe operation is adherence to all safety and handling instructions. Therefore, before starting any work, the personnel must read carefully and understand the operating manual. Moreover, the accident prevention regulations applicable at the site of the machine operation and general safety regulations must be complied with.

Explanation of symbols

• Warnings and safety instructions
• Warnings and safety instructions in the manual are identified with the pictograms and provided in blocks highlighted in grey.

DANGER
draws attention to an immediate danger that, if not avoided, may result in heavy or even fatal injuries.

ATTENTION!

• draws attention to potentially dangerous situa-tions that, if not avoided, may result in material damage.
• marks danger due to electric current.
• Failure to observe the safety instructions leads to danger of heavy or fatal injuries.
• marks danger of crushing.
• Failure to observe the safety instructions leads to danger of heavy injuries from moving parts.
• marks danger due to hot surface.
• Failure to observe the safety instructions leads to danger of burns and heavy skin injuries caused by heat.
• marks danger from moving diamond blades. Failure to observe the safety instructions leads to danger of cuts and heavy skin injuries caused by rotating diamond blades.

Liability limitation
All data and instructions provided in this manual were compiled with consideration of applicable standards and regulations, state of the art in this field and our long-standing insights and experience. The manufacturer accepts no liability for damages caused by:

• Non-observance of the Operating manual.
• Unintended use.
• Employment of unskilled and uninstructed personnel.
• Unauthorized conversions.
• Technical changes.
• Use of non-approved spare parts.

The responsibilities agreed in the delivery contract, the General Terms and Conditions as well as the delivery conditions of the manufacturer and the statutory regulations valid at the time of the conclusion of the contract shall apply.

Warranty
The manufacturer guarantees the functional capability of the applied process technology and performance parameters identified. The warranty period commences with the defect-free delivery.

Warranty conditions
12 months after delivery of mechanical and electrical components for one-shift operation, except for the worn parts and tools. The warranty claim expires, if the system was not installed and started up by our experts. The warranty extends to the replacement parts. Consequential damages are excluded. Damage caused by natural wear, deficiency of improper maintenance, failure to comply with the operating regula-tions, excessive loads and use of inappropriate equipment shall be excluded from the warranty.

SAFETY

Intended use
The CARACOUP 60 / CARACOUP 104 tile cutting machine is designed exclusively for the following purposes in the commercial sector: is designed for wet cutting of the solid construction materials such as: Tile, ceramic and marble

• Any claims for damages resulting from unintended use are excluded.
• The operator alone is responsible for all damages due to unintended use.

Rationally foreseeable misuse
Any use of the machine going beyond the intended one, shall be deemed unintended and thus prohibited.

This also applies to:

• Cutting any materials other than presented.
• Cutting without or with open diamond blade guard.
• Cutting without water.
• Removal of clippings in pendulum cutting procedure (vertical plunging into chippings from above).

Responsibilities of the operator

Operator
An operator is every natural or legal person, who uses the machine or delegates its use to others and is responsible for the safety of the user, personnel or third parties in the course of such use.

Operator’s duties
The machine is used in the commercial sector. Therefore, the operator of the machine is subject to statutory obligations regarding occupational safety.

The operator, in particular, must:

• Be informed about current occupational safety regulations.
• Determine, through hazard evaluation, any potential additional dangers resulting.
• From specific usage conditions at the site of the machine operation.
• Check regularly throughout the service life of the machine, whether the operating instructions drawn up by the operator are in line with the current status of rules and regulations.
• Exercise control of the competence for installation, operation, maintenance and cleaning of the machine in a clear¬ and unambiguous manner.
• Make sure that all personnel involved with the machine have read and understood the operating instructions. Moreover, the personnel must undergo training in handling the machine at regular intervals and be informed about potential dangers.
• Provide the persons appointed for operating the machine with the prescribed and recommended protective devices.
• Moreover, the operator is responsible for ensuring that the machine is always in a technically perfect condition.
• Is maintained according to the specified maintenance intervals, and that all safety mechanisms of the machine are regularly controlled for completeness and functionality.

Personnel requirements

Fundamentals
Any operation with the machine may only be carried out by the persons, capable of performing their work properly and reliably and meet every requirement mentioned.

• No works can be carried out by the persons, whose response capability is affected, e.g., by drugs, alcohol or medicines.
• When deploying personnel at the site of operation, always adhere to the applicable occupational and specific regulations.

WARNING:
Risk of injury for unqualified personnel! Improper operation can result in significant personal and material damage. Any operations must be only carried out by the persons having required training, knowledge and experience.

Qualified electricians
As a matter of principle, all works on the electrical installations must be carried out by qualified electricians.

Personal protective equipment
Wearing personal protective equipment is required during the work.

1. Helmet with ear protectors.
2. Visor or protective goggles.
3. Dust mask / respirator.
4. Safety gloves.
5. Suitable protective clothing.
6. Protective footwear.

NOTE!
It is prohibited to wear protective gloves near rotating parts, which pose the danger of pinching. Here, danger created by wearing protective definitely surpasses the intended protection.

Dangers
The machine has undergone a risk review. Wherever possible, the identified dangers were eliminated and risks reduced. Nevertheless, the machine poses residual risks described in the following section.

• Strictly observe warnings and safety instructions specified here and in the chapters about handling¬ to avoid potential damage to health and dangerous situations.

Risks

CAUTION! Risk of cut injuries!

Reaching into rotating tools may lead to heavy injuries.

• Do not touch rotating diamond blades in any circumstances.
• Never work without diamond blade guard.
• Only work with diamond blade guard closed.
• Only remove clippings with diamond blade stopped.

CAUTION!
Risk of injury by flying clippings or tool parts!

• Failure to wear appropriate protective equipment, working with open diamond blade¬ guard or with inappropriate diamond blades may lead to heavy injuries.
• Wear protective goggles.
• Only work with diamond blade guard closed.
• Only work with diamond blades, specifically designed for the material to be cut.

CAUTION!
Risk of injury by pinching in movable parts! Failure to wear appropriate protective equipment may lead to heavy injuries.

• Wear protective gloves.
• Lock the cutter head.
• Lock the guiding bridge.
• Always fix the cutting table with transport lock (for table saw machines).

DANGER!
Danger to life from electric current! Touching live parts leads to death. Damaged insulation or individual components can be life-threatening. Disconnect the machine from the power supply before any work on the electric system. Verify that the system is disconnected from power supply.

• Switch off ¬power supply before maintenance, cleaning and repair operations and secure the machine against being restarted.
• If the power supply insulation is damaged, switch off immediately and arrange for repairs.
• Never bypass or disable fuses.
• Always use fuses with correct amperage when replacing defective fuses.
• Keep moisture away from live parts.
• Any works on the electrical installations must be carried out by qualified electricians.

CAUTION! Risk of burns on hot surfaces.

• Contact with hot parts may cause burns.
• Do not touch the surface.
• Before every work, make sure that the parts have cooled down to the ambient temperature.

CAUTION!
Danger of injuries caused by special physical effects Failure to wear appropriate protective equipment may lead to heavy injuries. Wear ear protectors. Wear protective gloves. Take adequate breaks. Regular medical examinations ‘G20‘.

CAUTION!
Risk of injury by hazardous substances, such as dust and cutting water or slurry! Failure to wear appropriate protective equipment may lead to damage to health. Use personal protective equipment. Renew the cutting water regularly. Use the dust mask. Connect water supply.

CAUTION!
Risk of injury due to inadequate lighting. Work in inadequate lighting conditions may lead to heavy injuries. Provide for adequate lighting at the workplace.

WARNING:
Danger to life due to defective or bypassed safety devices! Inoperable, bypassed or disabled safety devices do not protect from hazards and may lead to heavy or fatal injuries. Before commencement of works, always make sure that all safety devices are properly installed and functional. Never disable safety devices. Ensure that the safety devices are always freely accessible

WARNING:
Risk of injury due to wrong spare parts. Wrong spare parts can seriously compromise safety and cause damage and malfunction up to total failure. As a matter of principle, only original spare parts must be used. Original spare parts can be obtained via an authorized dealer or directly from the manufacturer.

Signage
Danger from electric current!

DANGER!
Danger to life from electric current!

Touching live parts leads to death.

• Damaged insulation or individual parts can be life-threatening. Disconnect the machine from the power supply before any work on the electric system.
• Check ¬that no voltage is present! Switch off power supply before maintenance, cleaning and repair operations and secure the machine against being restarted.
• If the power supply insulation is damaged, switch off immediately and arrange for repairs.
• Never bypass or disable fuses.
• Always use fuses with correct amperage when replacing defective fuses.
• Keep moisture away from live parts.
• Any works on the electrical installations must be carried out by qualified electricians¬.
• Annual check of the electric system according to VDE0701.

CAUTION! Risk of cut injuries!
Reaching into moving tools may lead to heavy injuries.

• Do not touch rotating diamond blades in any circumstances.
• De-energize the machine before replacing the diamond blade.

There are the following symbols and information signs on the machine that refer to potential dangers:

MACHINE DATA

Diamond blades

DANGER!
Risk of injury by defective or incorrectly mounted diamond blades! Wrong rotation direction and damaged diamond blades may cause injuries of personnel! Check diamond blades for broken-off segments and segment pieces, segment foot cracks, diamond blade deformations or signs of wear before starting work. Pay attention to the rotation direction arrows on the diamond blades and guard!

DANGER!
Risk of injury by unchecked or unapproved tool! Diamond blades or buzz saw blades that have not been checked or approved may cause injuries of personnel! Before starting work, check whether a proper diamond blade is mounted. Pay attention to the rotation direction arrows on the diamond blade and guard!

NOTE!
All diamond blades used must be designed in terms of their permissible max. cutting ¬speed¬ to match the max. drive speed and intended application of the machine tool

Type plate
The type plate is located on the base frame of the machine tool.

Installation site requirements

The floor surface must:

• Have sufficient load-bearing capacity.
• Be slip-proof.
• Be level.

Storage requirements

Storage conditions
As a matter of principle, the machine, its components, assemblies or parts must be only stored in the following conditions: do not store outdoors. store in dry and dust-free place. do not expose to aggressive media. protect from solar radiation. avoid mechanical vibrations. storage temperature range 5 to 45°Crelative air humidity, max. 60%. In case of storage for  over 3 months, check general condition of all parts andpackaging on a regular basis. If necessary, renew or replace conservation materials.

TRANSPORT

ATTENTION!
Damage through improper transportation! Improper transportation can result in considerable damage of the machine and objects in the vicinity.

Before every transport:

• The cutter head must be locked.
• The cutter head must be lowered and locked.
• The cutting table must be secured by the table lock (for table saw machines).
• The machine must be disconnected from power supply.

Due to two transport rollers, the machine can be transported by one or two persons who can use transport handles.

Instruction of using crane lifting eyes
The machine is designed for crane transport by means of the lifting eye. Always check the tighteness of the lifting eyes before using it to transport the machine. To avoid damage, also check that the lifting straps do not touch the motor when lifting.

CAUTION!
Risk of injury due to improper handle when it is transported by crane.

CAUTION!
Risk of injury by standing under the machine when it is transported by crane.

CAUTION!
Risk of injury of falling material from the working table, it is not allowed to have any material on working table when it is transported.

Crane lifting eyes CARACOUP 104 / CARACOUP 100

INSTALLATION

Connection

Before connecting the machine to the power source, make sure that:

• Voltage/phase of the power supply, match the date on the type plate of the motor and machine.
• The power supply line is grounded according to the safety provisions.
• The wire size of the extension cord is sufficient, H07RNF 3×2.5 mm² up to 50m for 230V.

Mounting a diamond blade

To mount a new diamond blade or replace the used one, proceed as follows:

1. Switch off the machine and interrupt the power supply by pulling the mains cable from the mains outlet.
2. Loosen the screws on the diamond blade guard so as to be able to remove the front half of the diamond blade guard.
3. Loosen the nut of the motor shaft and remove the outer cutter flange.
4. Clean the cutter flange, nut and motor shaft.
5. Check the parts for signs of wear.
6. Mount or replace the diamond blade. While doing so, pay attention to the correct rotation direction of the diamond blade and motor shaft.
7. Replace the outer cutting flange on the motor shaft.
8. Screw the nut onto the motor shaft again and tighten it firmly.
9. Replace the front half of the cutting wheel guard to connect it with the rear half.
10. Tighten firmly the screws on the cutting wheel guard.

NOTE!
The arrow on the cutting wheel indicates correct rotation direction.

NOTE!
The cutting wheel, irrespective of its position or the position of the cutter head, may not touch the table!

Mounting the transport handles and wheels
Mount the transport handles at the appropriate places on the base frame using the supplied washers (4x A8,4 ISO 7089) and the screws (4x M8x30 ISO 4017), the spring washers (4x A8 DIN 127) and the screws (4x M8x20 ISO 4017).

Do the same with the transport wheels. Mount the transport wheels at the appropriate places on the base frame using the supplied washers (4x A,8,4 ISO 7090), the spring washers (4x A8 DIN127), the screws (4x M8x25 ISO 4017) and the nuts (4x M8 ISO 4032).

Mounting the extension table
If you want to work with the extension table, proceed as follows:

• Insert the extension table into the lateral grommets on the base frame and tighten it with the star grip screws

Fill the water tank
The water tank must be filled before the machine is started. Use clear, clean water for this.

ATTENTION!
The water pump may not run without water, otherwise it can be damaged.

OPERATION

Intended working position of the operator
The operator takes position in front of the machine near the switch and the chain driven handwheel to be able to slide the cutter head with the handwheel and to press the red stop button at any time.

Start-up preparation
To safely use the machine as intended, the following preconditions must be met:

• The machine stands firmly.
• The water tank is filled with clean, clear water.
• The machine has been checked for damage, loose screw connections and integrity.
• The water supply is functional.
• Rotation direction arrows on the cutting wheel and guard match.
• An appropriate cutting wheel must be installed, which meets optimum conditions.

Start-up
The machine is switched on by the main switch. For this purpose, press the green button to start

After the start, check the following:
The cooling water must be pumped to the cutting wheel by the water pump in the sufficient quantities and drain off on both sides. If this is not the case, stop the machine immediately! The motor is equipped with thermal insulationactivated when the temperature rises too high. Wait approx. 30 minutes before restarting the machine until the motor cools down

Cutting operation

Normal cutting in 90° position

When cutting in 90° position, the cutter head remains at a fixed point. For adjustment, proceed as follows:

1. Switch off the machine -> the cutting wheel must stop rotating!
2. Loosen the adjusting screw.
3. Set the cutter head in the desired position.
4. Tighten the adjusting screw -> check if the cutter head is adjusted in height and make sure that it cannot move.
5. Put the material to be cut onto the table (for table saw machine position it directly at the material stop).
6. Check the position of the material using the angle stop.
7. Start the motor and the water pump and open the water tap.
8. Grab the cutter head’s chain driven hand crank with the right hand and the transport handle on the frame with the left hand.
9. Then slowly slide the cutter head through the material to be cut, without pressure. The cutting wheel then cuts through the material on the table.

NOTE!
The cutting wheel, irrespective of its position or the position of the cutter head, may not touch the table!

NOTE!
In emergency, press the red stop button on the switch by the left hand. Cutting method: 45° bevel cuts The machine offers the possibility of performing 45° bevel cuts. To perform 45° bevel cuts, proceed as follows:

The machine offers the possibility of performing 45° bevel cuts. To perform 45° bevel cuts, proceed as follows:

1. Switch off the machine -> the cutting wheel must stop rotating!
2. Loosen the star grip screws on the bridge on both sides of the machine.
3. ivot the complete cutter head including the bridge into the desired position. Orientate yourselves on the lateral scale.
4. Tighten again the star grip screws.
5. Then loosen the adjusting screw.
6. Adjust the depth stop and fix this setting.
7. Put the material to be cut on the table. Check the material’s position using the angle stop.
8. Start the motor and the water pump and open the water tap.
9. Grab the cutter head’s chain driven hand crank with the right hand and the transport handle on the frame with the left hand.

NOTE!
In emergency, press the red stop button on the switch by the left hand.

NOTE!
The cutting wheel, irrespective of its position or the position of the cutter head, may touch neither the table, nor the back square! To bring back the guiding bridge and the cutter head to the 90° position after the cutting operation, proceed as follows:

1. Switch off the machine -> the cutting wheel must stop rotating!
2. Loosen the star grip screws on the bridge on both sides of the machine.
3. Pivot the complete cutter head including the bridge into the desired position. Orientate yourselves on the lateral scale.
4. Firmly tighten again the star grip screws.

NOTE!
Hold firmly the cutter head with the hand in the 90°¬ position. Tightening the nut can turn the square back so that the angle of the cutter head is not exactly 90°.

NOTE!
The cutting wheel, irrespective of its position or the position of the cutter head, may not touch the cutting table!

Water supply
Heavily polluted water decreases the service life of the water pump and cutting wheel. For frequent use, change water several times a day, and collect, filter and dispose of the cutting mud Clean the suction strainer of the water pump every time the water is changed

Stop cutting operation
Use the red stop switch on the motor to stop the machine.

MAINTENANCE & CLEANING

Before performing any maintenance, make sure the machine is disconnected from electrical power. For long-term quality, please perform the following maintenance actions after using the machine

• Visually inspect the entire machine.
• Clean the flange and blade mounting.
• Clean engine (housing + cooling fans), water tank, water pump, water pump filter, water hoses and nozzles, table guide rails, table wheels.
• Make sure all bolts and screws are tightened.

Before using the machine, make sure that all the above actions have been performed.

DISPOeSeAnL k orte rustpauze.

If no return or disposal agreement was made, send the dismantled components for recycling:

• Scrap metal parts.
• Hand over plastic parts for recycling.
• Dispose of other components assorted according to material characteristics.

EU countries only Electric waste is recyclable and must not be
disposed of in the household waste!! According to the European directive 2012/19/EU on electrical and electronic waste and version transposed into national law, used power tools must be collected separately and sent for recycling in an environmentalfriendly manner.

TECHNICAL DATA

Dimensions of the machine

CARACOUP 60

CARACOUP 104

Dimensions of the cut piece

CARACOUP 60

CARACOUP 104

OPERATING CONDITIONS

Working zone

Avoid direct impact of dampness, dust and frost. Do not operate in strong electric and magnetic fields!

Do not operate the machine tool in explosive atmosphere!

Noise emission

| Without load| Full load
---|---|---
Sound pressure level| 73 dB (A)| 89 dB (A)
Sound power level| 75 dB (A)| 91 dB (A)
Measuring tolerance| Value
---|---
Sound pressure level| 4 dB (A)
Sound power level| 2,5 dB (A)
Guaranteed sound power level| 85 dB (A)
---|---

The data define the sound level of the noise exposure at the workplace of the operator and sound power level of the machine tool. The emission values meet standards EN ISO 3744, EN 12418 and Directive 2005/88/EC.

MAINTENANCE PLAN

Maintenance works necessary for optimum and trouble-free operation are described in the following sections.

• If an increased wear of parts is revealed by regular inspections, reduce the maintenance intervals!
• Draw up a maintenance log after every maintenance! The log assists in error analysis, enables adjusting the intervals to actual usage conditions and validating guarantee claims.
• If you have any queries on maintenance works and intervals: contact the manufacturer.

– of the entire machine

– of the tool holder (flange and blade holder)

– of the tool (cutting wheel)

– of the control elements (handles, rollers, etc.)

– of the water tank and hoses

– of the cutter head and cutting table

| Operating personnel
Visual check

– of the electric system

– of the motor

– of the water pump

| Specialist personnel
cleaning the tool holder (flange and blade holder)| Operating personnel
checking the tool (cutting wheel) for replacement necessity| Operating personnel
cutter head and cutting table

– lubrication

– greasing

– oiling

– applying corrosion protection

| Operating personnel
After completion of work| Cleaning of

– entire machine

– control elements (handles, rollers, etc.)

– tools (cutting wheel)

– cutter head and cutting table

| Operating personnel
draining and cleaning water hoses and tank| Operating personnel
Cleaning of

– Motor housing

– Water pump

| Specialist personnel
tool holder (flange and blade holder)

– lubrication

– greasing

– oiling

– applying corrosion protection

| Operating personnel
weekly| Re-tightening and adjusting

– control elements (handles, rollers, etc.)

– cutter head and cutting table

– threaded joints

| Operating personnel
Interval| Maintenance work| Personnel
---|---|---
yearly| Safety inspections of

– electric systems

– motor

| Qualified electricians
in case of an error| Visual check

– of the entire machine

– of the cutter head and cutting table

| Operating personnel
Visual check

– water pump

| Specialist personnel
re-tightening and adjusting cutter head and cutting table| Operating personnel
in case of damage| change and replacement

– entire machine

– tool holder (flange and blade holder)

– tools (cutting blade)

– control elements (handles, locking rollers, etc.)

– water tank and hoses

– cutter head and cutting table

| Operating personnel
change and replacement

– electric systems

– motor

– Water pump

| Qualified electricians

STEPS AFTER COMPLETING MAINTENANCE

After completion of the maintenance works and before switching on, follow the following steps:

1. Check for tightness all threaded joints previously detached.
2. Check the proper installation of all previously removed protective devices and covers.
3. Make sure that all tools, materials and other equipment have been removed from the working zone.
4. Clean the working zone and remove any spilled substances such as liquids, processing materials or similar.
5. Make sure that all safety devices of the system function properly.

TROUBLESHOOTING TABLE

Error message / error| Possible cause| Troubleshooting| Personnel
---|---|---|---
When switched on, the machine does not start| Mains plug is loose| Check proper connection to mains| Operating personnel
Mains plug is defective| Check the mains plug for operability, replace if necessary| Qualified electricians
Loose connection in the electric system| Have the entire electric system of the machine checked
The drive motor is defective| Have the drive motor checked, replace if necessary
The main switch is defective| Have the main switch checked, replace if necessary.
The machine does not provide sufficient performance| The mains plug is too long, cord reel is wound up| Observe the prescribed length of the mains plug. Unwind the cable cord| Operating personnel
Capacity of the local mains is insufficient| Pay attention to and observe the machine connection data
The drive motor does

not maintain the rotation

speed

| Have the drive motor checked, replace if necessary| Qualified electricians
Low or no cooling water feed| The water pump sucks air| Fill the tank with water; swivel the pump with the suction side downwards| Operating personnel
Hose are clogged| Clean the hoses
Hoses bent| Check hose layout
A hose is leaky or detached| Replace or re-attach the hose properly
The water pump wheel or strainer is polluted| Clean the pump wheel or strainer
Water pump does not function| Have the electric supply line checked, replace if necessary| Qualified electricians
Motor does not start| Mains plug is not properly plugged.| Check the mains plug for proper connection| Operating personnel
A fuse at the construction site distribution board has tripped| Check fuses
Cutting blade wobbles| Blade tension is poor| Return the cutting blade| Manufacturer
Segments are coming off| Overheating, cooling is poor| Check cooling water line| Operating personnel
Segments are soldering on| Manufacturer
Error message / error| Possible cause| Troubleshooting| Personnel
---|---|---|---
High segment wear!| Segment bonding is too soft| Use cutting wheels with harder segments or reduce feeding pressure| Operating personnel
Segments are too thin in relation to the motor capacity and feeding pressure| Reduce the feeding pressure, or use cutting wheels with thicker segments
Segment number is too small| Use cutting wheels with seg- ments, or reduce the feeding pressure
The cutting wheel runs out| Use a new cutting wheel, have the old one straightened, check the

cutting shaft, use a new one if necessary

The cutting wheel deviates| Check the table guides, replace if necessary
Abrasive aggregates| Use cutting wheels with harder segments
Feeding pressure is too high| Reduce the feeding pressure
Cutting blade shows side and radial run-out| Cutting blade is bent or damaged| Have the cutting blade straightened, solder the segments to a new blade or use a new blade| Manufacturer
Flange is polluted or damaged| Clean or replace the flange| Operating personnel
Motor shaft is bent| Replace the electric motor| Qualified electricians
Zero performance when cutting, cutting blade is blunt| The cutting blade does not match the material| Use a proper cutting blade| Operating personnel
The cutting blade does not match the machine capacity
The cutting blade is too hard
Diamond on the segment are blunt| sharpen| Specialist personnel
Suboptimal blade course| Blunt segments| sharpen| Specialist personnel
Cutting blade is overloaded| Use an appropriate cutting blade| Operating personnel
Poor tension of cutting blade| Return the cutting blade| Manufacturer
Mounting bore of the cutting blade is worn out| The cutting blade rotates on the motor shaft| Check the mounting flange, replace if necessary| Manufacturer
The mounting bore must be hollowed out and a ring fitted in| Specialist personnel
Error message / error| Possible cause| Troubleshooting| Personnel
---|---|---|---
The cutting blade is oxide- coated| The cutting blade is overheating, too little cooling water| Check the cooling water| Operating personnel
Lateral friction in the cut| Lower the feed rate, pull the material slowly
Cracks on steel core; eccentrical wear of the cutting blade| The cutting blade is too hard| Use a softer cutting blade| Operating personnel
Motor shaft bearing| Replace the motor shaft bearing

STEPS AFTER TROUBLESHOOTING

After completion of the troubleshooting and before switching on, follow the following steps:

1. Check for tightness all threaded joints previously detached.
2. Check proper installation of all previously removed protective devices and covers.
3. Make sure that all tools, materials and other equipment have been removed from the working zone.
4. Clean the working zone and remove any spilled substances such as liquids, processing materials or similar.
5. Make sure that all safety devices of the machine function properly.

WIRING DIAGRAM

EU conformity declaration

CARAT NETHERLAND B.V.

• P.O. BOX 3570
• 4800 DN Breda

The Netherlands declares under sole responsibility that

comply with the relevant provisions of the Directives

and has been developed and fabricated in compliance with the following standards valid as at the production date:

DIN EN 12418:2010-03| Masonry and stone cutting-off machines for job site – Safety
---|---
DIN EN ISO 12100:2011-03| Safety of machinery – General principles for design
DIN EN ISO 13849-1:2016-06| Safety of machinery – Safety-related parts of control systems
DIN EN 61000-3-2:2015-03; VDE 0838-2:2015-03 DIN EN 61000-3-11:2001-04; VDE 0838-11:2001-04| Electromagnetic compatibility (EMC)
DIN EN 55014-1:2012-05; VDE 0875-14-1:2012-05

DIN EN 55014-2:2016-01; VDE 0875-14-2:2016-01

| Electromagnetic Compatibility
DIN EN 60204-1; VDE 0113-1:2007-06| Safety of machinery – Electrical equipment of ma- chines

Technical documentation kept by:

• CARAT NETHERLAND B.V.
• Development and design
• The year of construction and machine number are indicated on the unit.

Director: C.J. van Beek 01-02-2021 CARAT The Netherlands B.V. Nikkelstraat 18, 4823 AB Breda, The Netherlands

• www.carat-tools.eu
• www.carat-tools.comwww.carat-tools.be
• www.carat-tools.nl
• www.carat-tools.dk

References

• Welkom op Carat | Carat
• Welkom op Carat | Carat
• Carat-Tools.dk
• Carat Nederland B.V. diamantgereedschappen
• Carat Nederland B.V. diamantgereedschappen

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