GREE Pular Hi-Wall Inverter Split System Instruction Manual
- June 12, 2024
- Gree
Table of Contents
GREE Pular Hi-Wall Inverter Split System
Product Information
The product is a service manual for the installation and maintenance of a specific device. It provides step-by-step instructions for disassembling and removing various components of the device.
Inverter Split System Instruction
| Step | Procedure |
|---|---|
| Remove 4-way valve assy | |
| Unsolder the welding joints connecting the 4-way valve assy, remove the |
4-way valve.
Note: Before unsoldering the welding joint, wrap the 4-way valve with a wet cloth completely to avoid damage to the valve caused by high temperature.
Remove axial flow fan|
| Remove the nut on the fan and then remove the axial flow fan.
Remove motor|
| Remove the screws fixing the motor and then remove the motor.
Remove motor support
Remove the screws fixing the motor support and lift the motor support to remove it.
Remove clapboard assy
| Remove the screws fixing the clapboard assy and then remove the clapboard
assy.
Remove compressor
| Remove the 3 foot nuts on the compressor and then remove the compressor.
Note: Take Capillary Sub-assy for example.
- Before disassembly
- Remove top cover
- Remove the screws fixing top panel and then remove the top panel.
- Remove big handle and valve cover
- Remove the screws fixing big handle, valve cover and then remove them.
- Remove front panel assy
- Remove connection screws connecting the front panel assy with the chassis and the motor support, and then remove the front panel assy.
- Remove rear grill
- Remove the screws connecing the left side plate and right side plate and then remove rear grill.
- Remove right side plate assy
- Rescrew the ground screws, remove the ground wires, loosen the screws fixing the terminal board, remove the terminal board, re-screw the screws fixing the right plate, and remove the right side plate assy.
- Remove valve support
- Remove the valve support bolck, remove the screws fixing valve support, remove the screws fixing the liquid valve and gas valve then remove the valve support.
- Remove gas valve and liquid valve
- Unsolder the welding joint connecting the gas valve and the liquid valve, remove them.
- Note: Discharge the refrigerant completely befor unsoldering; when unsoldering, wrap the gas valve with a wet cloth completely to avoid damage to the valve caused by high temperature.
- Remove electric box assy
- Remove the terminals, lift up and rotate the electrical box assy to the right so that the snaps on the clapboard are removed and the electrical box assy are removed.
- Remove 4-way valve assy
- Unsolder the welding joints connecting the 4-way valve assy, remove the 4-way valve.
- Note: Before unsoldering the welding joint, wrap the 4-way valve with a wet cloth completely to avoid damage to the valve caused by high temperature.
- Remove Capillary Sub-assy
- Unsolder the welding joint connecting the capillary subassy and then remove the capillary sub-assy.
- Remove axial flow fan
- Remove the nut on the fan and then remove the axial flow fan.
- Remove motor
- Remove the screws fixing the motor and then remove the motor.
- Remove motor support
- Remove the screws fixing the motor support and lift the motor support to remove it.
- Remove clapboard assy
- Remove the screws fixing the clapboard assy and then remove the clapboard assy.
- Remove compressor
- Remove the 3 foot nuts on the compressor and then remove the compressor.
Appendix
Appendix 1: Reference Sheet of Celsius and Fahrenheit
_ Conversion formula for Fahrenheit degree and Celsius degree: _Tf=Tcx1.8+32
Set temperature
Fahrenheit display temperature（℉）| Fahrenheit
（℉）
| Celsius
（℃）
---|---|---
61| 60.8| 16
62/63| 62.6| 17
64/65| 64.4| 18
66/67| 66.2| 19
68| 68| 20
69/70| 69.8| 21
---|---|---
71/72| 71.6| 22
73/74| 73.4| 23
75/76| 75.2| 24
77| 77| 25
78/79| 78.8| 26
---|---|---
80/81| 80.6| 27
82/83| 82.4| 28
84/85| 84.2| 29
86| 86| 30
Ambient temperature
Fahrenheit display temperature（℉）| Fahrenheit ( ℉ )| Celsius
（℃）
---|---|---
32/33| 32| 0
34/35| 33.8| 1
36| 35.6| 2
37/38| 37.4| 3
39/40| 39.2| 4
41/42| 41| 5
43/44| 42.8| 6
45| 44.6| 7
46/47| 46.4| 8
48/49| 48.2| 9
50/51| 50| 10
52/53| 51.8| 11
54| 53.6| 12
55/56| 55.4| 13
---|---|---
57/58| 57.2| 14
59/60| 59| 15
61/62| 60.8| 16
63| 62.6| 17
64/65| 64.4| 18
66/67| 66.2| 19
68/69| 68| 20
70/71| 69.8| 21
72| 71.6| 22
73/74| 73.4| 23
75/76| 75.2| 24
77/78| 77| 25
79/80| 78.8| 26
---|---|---
81| 80.6| 27
82/83| 82.4| 28
84/85| 84.2| 29
86/87| 86| 30
88/89| 87.8| 31
90| 89.6| 32
91/92| 91.4| 33
93/94| 93.2| 34
95/96| 95| 35
97/98| 96.8| 36
99| 98.6| 37
Appendix 2: Configuration of Connection Pipe
- Standard length of connection pipe(More details please refer to the specifications.)
- Min length of connection pipeFor the unit with standard connection pipe of 5m, there is no limitation for themin length of connection pipe. For the unit with standard connection pipe of 7.5m and 8m, the min length of connection pipe is 3m.
- Max. length of connection pipe and max. high difference.(More details please refer to the specifications.)
- The additional refrigerant oil and refrigerant charging required after prolonging connection pipe
- After the length of connection pipe is prolonged for 10m at the basis of standard length, you should add 5ml of refrigerant oil for each additional 5m of connection pipe.
- The calculation method of additional refrigerant charging amount (on the basis of liquid pipe):
- Basing on the length of standard pipe, add refrigerant according to the requirement as shown in the table. The additional refrigerant charging amount per meter is different according to the diameter of liquid pipe. See the following sheet.
- Additional refrigerant charging amount = prolonged length of liquid pipe X additional refrigerant charging amount per meter
Additional refrigerant charging amount for R32
Piping size| Indoor unit throttle| Outdoor unit throttle
Liquid pipe
|
Gas pipe
| Cooling only, cooling and heating (g / m)|
Cooling only(g/m)
|
Cooling and heating(g/m)
1/4”| 3/8” or 1/2”| 16| 12| 16
1/4” or 3/8”| 5/8” or 3/4”| 40| 12| 40
1/2”| 3/4” or 7/8”| 80| 24| 96
5/8”| 1″ or 1 1/4”| 136| 48| 96
3/4”| /| 200| 200| 200
7/8”| /| 280| 280| 280
Appendix 3: Pipe Expanding Method
_ Note: _Improper pipe expanding is the main cause of refrigerant leakage.Please expand the pipe according to the following steps:
- A: Cut the pip
- Confirm the pipe length according to the distance of indoor unit and outdoor unit.
- Cut the required pipe with pipe cutter.
- B: Remove the burrs
- Remove the burrs with shaper and prevent the burrs from getting into the pipe.
- C: Put on suitable insulating pipe.
- D: Put on the union nut
- Remove the union nut on the indoor connection pipe and outdoor valve; install the union nut on the pipe.
- E: Expand the port
- Expand the port with expander.
Note: “A” is different according to the diameter, please refer to the sheet below:
| Outer diameter(mm) | A(mm) |
|---|---|
| Max | Min |
| Ф6 – 6.35 (1/4″) | 1.3 |
| Ф9 – Ф9.52 (3/8”) | 1.6 |
| Ф12 – 12.70 (1/2”) | 1.8 |
| Ф16 – 15.88 (5/8”) | 2.4 |
- F: Inspection
- Check the quality of expanding port. If there is any blemish, expand the port again according to the steps above.
Appendix 4: List of Resistance for Temperature Sensor
Resistance Table of Ambient Temperature Sensor for Indoor and Outdoor Units(15K)
Temp( oC)| Resistance(kΩ)| | Temp( oC)| Resistance(kΩ)| |
Temp( oC)| Resistance(kΩ)| | Temp( oC)| Resistance(kΩ)
---|---|---|---|---|---|---|---|---|---|---
-19| 138.10| 0| 49.02| 20| 18.75| 40| 7.97
-18| 128.60| 2| 44.31| 22| 17.14| 42| 7.35
-16| 115.00| 4| 40.09| 24| 15.68| 44| 6.79
-14| 102.90| 6| 36.32| 26| 14.36| 46| 6.28
-12| 92.22| 8| 32.94| 28| 13.16| 48| 5.81
-10| 82.75| 10| 29.90| 30| 12.07| 50| 5.38
-8| 74.35| 12| 27.18| 32| 11.09| 52| 4.99
-6| 66.88| 14| 24.73| 34| 10.20| 54| 4.63
-4| 60.23| 16| 22.53| 36| 9.38| 56| 4.29
-2| 54.31| 18| 20.54| 38| 8.64| 58| 3.99
Resistance Table of Tube Temperature Sensors for Indoor and Outdoor (20K)
Temp( oC)| ****
Resistance(kΩ)
| | Temp( oC)| ****
Resistance(kΩ)
| | Temp( oC)| ****
Resistance(kΩ)
| | Temp( oC)| ****
Resistance(kΩ)
---|---|---|---|---|---|---|---|---|---|---
-19| 181.40| 20| 25.01| 60| 4.95| 100| 1.35
-15| 145.00| 25| 20.00| 65| 4.14| 105| 1.16
-10| 110.30| 30| 16.10| 70| 3.48| 110| 1.01
-5| 84.61| 35| 13.04| 75| 2.94| 115| 0.88
0| 65.37| 40| 10.62| 80| 2.50| 120| 0.77
5| 50.87| 45| 8.71| 85| 2.13| 125| 0.67
10| 39.87| 50| 7.17| 90| 1.82| 130| 0.59
15| 31.47| 55| 5.94| 95| 1.56| 135| 0.52
Resistance Table of Discharge Temperature Sensor for Outdoor(50K)
Temp( oC)| Resistance(kΩ)| | Temp( oC)| Resistance(kΩ)| |
Temp( oC)| Resistance(kΩ)| | Temp( oC)| Resistance(kΩ)
---|---|---|---|---|---|---|---|---|---|---
-30| 911.400| 10| 98| 50| 17.65| 90| 4.469
-25| 660.8| 15| 77.35| 55| 14.62| 95| 3.841
-20| 486.5| 20| 61.48| 60| 12.17| 100| 3.315
-15| 362.9| 25| 49.19| 65| 10.18| 105| 2.872
-10| 274| 30| 39.61| 70| 8.555| 110| 2.498
-5| 209| 35| 32.09| 75| 7.224| 115| 2.182
0| 161| 40| 26.15| 80| 6.129| 120| 1.912
5| 125.1| 45| 21.43| 85| 5.222| 125| 1.682
Contact
GREE ELECTRIC APPLIANCES, INC. OF ZHUHAI
- Add: West Jinji Rd, Qianshan, Zhuhai,Guangdong, China, 519070
- Tel: (+86-756) 8522219
- Fax: (+86-756) 8669426
- E-mail: [email protected]
For product improvement, specifications and appearance in this manual are subject to change without prior notice.