TROTEC BE20 Voltage Tester Instruction Manual

June 12, 2024
TROTEC

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BE20

ORIGINAL INSTRUCTIONS
VOLTAGE DETECTOR

Notes regarding the instructions

Symbols
Warning of electrical voltage
This symbol indicates dangers to the life and health of persons due to electrical voltage.

Warning
This signal word indicates a hazard with an average risk level which, if not avoided, can result in serious injury or death.

Caution
This signal word indicates a hazard with a low risk level which, if not avoided, can result in minor or moderate injury.

Note
This signal word indicates important information (e.g. material damage), but does not indicate hazards.

Info
Information marked with this symbol helps you to carry out your tasks quickly and safely.

Follow the manual
Information marked with this symbol indicates that the instructions must be observed.

You can download the current version of the instructions and the EU declaration of conformity via the following link:

https://hub.trotec.com/?id=41279

Safety

Read this manual carefully before starting or using the device. Always store the manual in the immediate vicinity of the device or its site of use.

Warning
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and / or serious injury.
Save all warnings and instructions for future reference.

  • Do not use the device in potentially explosive rooms or areas and do not install it there.
  • Do not use the device in aggressive atmosphere.
  • Protect the device from permanent direct sunlight.
  • Do not remove any safety signs, stickers or labels from the device. Keep all safety signs, stickers and labels in legible condition.
  • Do not open the device.
  • Never charge batteries that cannot be recharged.
  • Different types of batteries and new and used batteries must not be used together.
  • Insert the batteries into the battery compartment according to the correct polarity.
  • Remove discharged batteries from the device. Batteries contain materials hazardous to the environment. Dispose of the batteries according to the national regulations.
  • Remove the batteries from the device if you will not be using the device for a longer period of time.
  • Never short-circuit the supply terminal in the battery compartment!
  • Do not swallow batteries! If a battery is swallowed, it can cause severe internal burns within 2 hours! These burns can lead to death!
  • If you think batteries might have been swallowed or otherwise entered the body, seek medical attention immediately!
  • Keep new and used batteries and an open battery compartment away from children.
  • The device is only designed to display the voltage range and is not suitable for measuring purposes.
  • Immediately before and after each use, test the voltage detector for proper functioning. The voltage detector must not be used if one or several indications on the voltage detector fail or if the functionality of the device cannot be clearly recognized.
  • The voltage detector may only be used within the specified rated voltage range and in electrical installations of up to 400 V AC and 690 V DC.
  • The voltage detector may only be used in circuits of overvoltage category CAT III with max. 600 V conductor to earth.
  • When using the voltage detector, do not touch the test probes, and only hold the device by the insulated handles.
  • The voltage detector must not be used when the battery compartment is open.
  • At locations with load background noises, check whether the acoustic signals of the device can be perceived before using the device.
  • For technical reasons, the device cannot display DC voltages within the range of approx. 0 V to 8 V.
  • Observe the maximum permissible duty cycle of 30 seconds for voltage detection. The device must never be applied to voltages for more than 30 seconds.
  • For technical reasons, the device must not be operated for 10 minutes after each voltage detection. The device may only be used again for the next voltage detection after the rest period of 10 minutes has elapsed.
  • After each use, screw the supplied test probe protectors onto the two test probes to prevent injuries.
  • Depending on the internal impedance of the voltage detector, the device may either indicate “operating voltage present” or “operating voltage not present” if an interference voltage is present.
  • A voltage detector with a relatively low internal impedance will not indicate all interference voltages with an initial value above ELV, compared to the reference value of 100 k. Upon contact with the system parts to be checked, the voltage detector may temporarily reduce the interference voltages by discharging to a level below ELV; however, after the voltage detector has been removed, the interference voltage will assume its original value again.
  • If the “voltage present” indication does not appear, it is highly recommended that you insert the earthing device before starting work.
  • A voltage detector with a relatively high internal impedance will not clearly indicate “operating voltage not present” if an interference voltage is present, compared to the reference value of 100 k.
  • If the “voltage present” indication appears for a part that is considered to be disconnected from the system, it is highly recommended that you take additional measures (e.g. using an additional suitable voltage detector, visual inspection of the disconnection point in the electric network, etc.) to check the “operating voltage not present” state of the system part to be checked, and to make sure that the voltage indicated by the voltage detector is an interference voltage.
  • A voltage detector indicating two internal impedance values has passed the design test for handling interference voltages and ­ within the technical limits ­ is able to differentiate between operating voltage and interference voltage, and to directly or indirectly indicate the existing type of voltage.
  • Observe the storage and operating conditions (see Technical data).

Intended use
Only use the device to indicate voltage ranges between 12 and 690 V DC or 12 and 400 V AC whilst adhering to the technical data. The device may be used in facilities of overvoltage category 3 (CAT III = domestic installations).

Note
When used as a bipolar voltage detector, the voltage detector operates without battery supply. For all other functions, two microbatteries of type 1.5 V AAA must be inserted into the voltage detector.
To use the device for its intended use, only use accessories and spare parts which have been approved by Trotec.

Foreseeable misuse
Do not use the device in potentially explosive atmospheres, when wet or very humid.
Unauthorized modifications of the device are forbidden.

Personnel qualifications
Qualified electricians who use this device must:

  • master the 5 safety rules of electrical engineering
    ­ 1. De-energise ­
    2. Secure against restart ­
    3. Verify de-energised state (bipolar) ­
    4. Earth and short-circuit ­
    5. Cover neighbouring live parts

  • use the voltage detector following safe working procedures.

  • be aware of the dangers that occur when working with electric devices in damp areas.

  • take measures to protect themselves from direct contact with live parts.

  • have read and understood the instructions, especially the Safety chapter.

Electrically skilled person
Electrically skilled personnel must be able to read and understand electric circuit diagrams, to put electrical systems into service and to maintain them, to wire control cabinets, to ensure the functionality of electrical components and to identify possible hazards from electrical and electronic systems.

Residual risks
Warning of electrical voltage
Risk of death due to electric shock! An electric shock can result in severe personal injury or death! The device may only be used by qualified electricians in accordance with all safety instructions listed here.
Warning of electrical voltage
Electric shock due to insufficient insulation! Check the device for damages and proper functioning before each use.
If you detect damages, do not use the device any longer.
Do not use the device when either the device or your hands are damp or wet!
Do not use the device when the battery compartment or the housing is open.
Warning of electrical voltage
Electric shock due to contact with live parts! Do not touch any live parts. Secure neighbouring live parts by covering them or by switching them off.
Warning of electrical voltage
There is a risk of a short-circuit due to liquids penetrating the housing!
Do not immerse the device and the accessories in water. Make sure that no water or other liquids can enter the housing.
Warning of electrical voltage
Work on the electrical components must only be carried out by an authorized specialist company!

Warning
Risk of suffocation! Do not leave the packaging lying around. Children may use it as a dangerous toy.
Warning
The device is not a toy and does not belong in the hands of children.
Warning
Dangers can occur at the device when it is used by untrained people in an unprofessional or improper way! Observe the personnel qualifications!

Caution
Keep a sufficient distance from heat sources.
Note
To prevent damages to the device, do not expose it to extreme temperatures, extreme humidity or moisture.
Note
Do not use abrasive cleaners or solvents to clean the device.
Note
Before commissioning, check the function of the device at a known voltage source, e.g. on a known and safe 230 V voltage source or on a known and safe 9 V battery. Select the correct measuring range!

Information about the device

Device description
The bipolar voltage detector serves to indicate voltage ranges between 12 and 690 V DC or 12 and 400 V AC. The voltage amounts are displayed in 8 sections on an LED display with their polarity being indicated. The device may be used in facilities of overvoltage category 3 (CAT III = domestic installations). The device is further equipped with a torch for easier voltage detections on poorly lit areas.

Device depiction

TROTEC BE20 Voltage Tester - 1

No. Designation No. Designation
1 Test probe L1 (-­) 5 Autotest button
2 Test probe L2 (+) 6 LED torch power button
3 LED torch 7 Battery compartment
4 Display 8 Protection against contact

Display

No. Designation No. Designation
9 Unipolar voltage detection phase display 12 Continuity check indication
10 Warning indication Left-turning rotary 13 Polarity indicator AC +

Polarity indicator AC ­
11| Left-turning rotary field direction display (L)
Right-turning rotary field direction display (R)| 14| Voltage detection LED displays

Technical data

Parameter Value
Voltage indication 12-690 VDC

12-400 VAC
Voltage  detection| Automatic
Display tolerance| -30 % to o % of the displayed value
Polarity indicator| + /- /~
Display delay| < 0.1 s LED
Frequency range| 50 / 60 Hz
Power consumption| approx. 2.1 W for 600 V
Current consumption| Is< 0.2 A
Maximum permissible measuring time for voltages| duty cycle = 30 s
Rest period between voltage detections| 10 minutes
LED display from| > 8 V AC/DC
Operatingtemperature| -1O °C to +55 °C
Relative humidity| 85 % max.
Overvoltage  category| CAT Ill – 600 V
Type of protection| IP64
Dimensions (length x width x height)| 240 x 40 x 78 mm
Battery| 2 x 1.5 V AAA
Weight| 237 g

Unipolar phase testing

Voltage range 100 to 690 V AC
Frequency range 50/60 Hz

Continuity test

Measuring range < 300 kΩ
Test current < 5 µA
Overvoltage  protection 690 V AC/DC

Phase sequence indicator

Voltage range 100 to 400 V
Frequency range 50/60 Hz
Measuring principle double-pole and contact- electrode

Scope of delivery

  • 1 x Voltage detector BE20
  • 1 x manual

Transport and storage

Note
If you store or transport the device improperly, the device may be damaged. Note the information regarding transport and storage of the device.

Transport
When transporting the device, ensure dry conditions and and protect the device from external influences e.g. by using a suitable bag.

Storage
When the device is not being used, observe the following storage conditions:

  • dry and protected from frost and heat
  • protected from dust and direct sunlight
  • the storage temperature complies with the values specified in the Technical data
  • Batteries are removed from the device

Operation

Inserting the batteries
Note
Make sure that the surface of the device is dry and the device is switched off.

  1. Loosen the screw below the battery compartment cover (7) with a suitable screwdriver.
  2. Remove the battery compartment cover (7).
  3. Insert the batteries (2 x 1.5 V batteries AAA) into the battery compartment with correct polarity.
  4. Place the battery compartment cover (7) back onto the device and retighten the screw.

Function test
Info
Check the device for reliable functioning at a known voltage source before each voltage detection.
Info
The LED is also illuminated if the battery level is low; it is lit as soon as there is a voltage exceeding 50 V.

  1. Press and hold the autotest button (5) on the device for a few seconds.
    The continuity test indication (12) is illuminated.
    All voltage detection LED displays (14) are illuminated.
    If the autotest has been successful, an acoustic signal is emitted.

  2. Before performing the measurement with two test probes, check the functionality of the device by holding together both test probes (1, 2).
    If the test is successful, all voltage detection LED displays (14) and the continuity test indication (12) are illuminated. An acoustic signal is emitted additionally.
    If the test has not been successful, replace the batteries as described in the Chapter “Inserting the batteries”, and repeat the function test.
    Note
    A defective voltage detector must not be used. If the device does not react as described when you carry out the function test, no longer use the voltage detector.

Measuring with one test probe
Unipolar phase testing
Note
The device is only suited for unipolar phase testing if it contains charged batteries.
Warning of electrical voltage
Risk of electric shock and risk of injury!
Unfavourable surrounding conditions, e.g. electrostatic fields or good insulation, can have negative influences on the unipolar phase testing. Always carry out an additional bipolar voltage detection.

  1. Touch the measuring point to be tested with the test probe L2 (2).
    The unipolar voltage detection phase display (9) is illuminated and an acoustic signal is emitted if there is an AC voltage exceeding 100 V.
    TROTEC BE20 Voltage Tester - Operation 2

Measuring with two test probes
Warning of electrical voltage
Risk of electric shock and risk of injury!

  • During the measurement, make sure to observe the measuring ranges of the device specified in the technical data.
  • Test the device for proper functioning at a known voltage source before each measurement.
  • When holding onto the device, make sure to always hold it by the insulated handles and do not reach behind the protection against contact (8). Never reach behind the protection against contact and never touch the test probes.

Voltage detection
Info
For technical reasons, the instrument cannot display DC voltages within the range of approx. 0 V to 8 V.
Note
Note that the actual voltage can be up to 30 % lower than the voltage indicated on the display. For example: If a voltage value of 36 V is displayed, the actual voltage can have its range between 25.2 and 36 V (see display tolerance).

Note
Before carrying out the voltage detection on the socket, screw the supplied tips onto both test probes (1, 2). This ensures an easier voltage detection on the socket.

  1. Use both test probes (1, 2) to touch the measuring points of the voltage source you would like to test.
     According to the existing voltage, the respective voltage detection LED displays (14) are illuminated on the display (4).
     The respective polarity indicator (13) is illuminated.
     If both polarity indicators AC + and AC ­ (13) are illuminated simultaneously, there is an AC voltage.

Continuity test
Note
The device is only suited for the continuity test if it contains charged batteries.

Warning of electrical voltage
Risk of electric shock and risk of injury when carrying out the continuity test!
Make sure that the power of the electric circuit is switched off and all capacitors are completely discharged.
All capacitors are completely discharged.

  1. Use both test probes (1, 2) to touch the measuring points of the de-energised measuring object.
    If the continuity test has been successful, an acoustic signal is emitted and the continuity test indication (12) is illuminated.
    TROTEC BE20 Voltage Tester - Operation 5

Rotary field direction display
Note
The device is only suited for rotary field direction display if it contains charged batteries.

  1. Use both test probes (1, 2) to touch the measuring points of the voltage source you would like to test.
    According to the measurement result, the leftturning (L) or right-turning (R) rotary field direction display (11) is illuminated on the display (4).
    TROTEC BE20 Voltage Tester - Operation 6

Further functions
Switching on the torch
Please proceed as follows to use the torch:
Charged batteries have been inserted into the device.

  1. Press and hold the LED torch power button (6).
    The LED torch (3) will be illuminated for as long as the LED torch power button (6) is pressed.

  2. Let go of the LED torch power button (6) to switch off the LED torch.

Errors and faults

The device has been checked for proper functioning several times during production. If malfunctions occur nonetheless, check the device according to the following list.

The device does not respond:

  • The battery voltage is too low. Exchange the batteries immediately.

The voltage detection results in the LED display being inexplicable:

  • The battery voltage is too low. Exchange the batteries immediately.
  • Check all cable connections for potential defects. In case of defective connections/cables, you must not continue using the device.

The device still does not operate correctly after these checks?
Please contact the Trotec customer service.

Maintenance and repair

Battery change
A battery change is required if the continuity test indication (12) is no longer illuminated and no acoustic signal is emitted when holding both test probes together.

Cleaning
Clean the device with a soft, damp and lint-free cloth. Make sure that no moisture enters the housing. Do not use any sprays, solvents, alcohol-based cleaning agents or abrasive cleaners, but only clean water to moisten the cloth.

Repair
Do not modify the device or install any spare parts. For repairs or device testing, contact the manufacturer.

Disposal

Always dispose of packing materials in an environmentally friendly manner and in accordance with the applicable local disposal regulations.
The icon with the crossed-out waste bin on waste electrical or electronic equipment is taken from Directive 2012/19/EU. It states that this device must not be disposed of with the household waste at the end of its life. You will find collection points for free return of waste electrical and electronic equipment in your vicinity. The addresses can be obtained from your municipality or local administration. You can also find out about other return options that apply for many EU countries on the website https://hub.trotec.com/?id=45090. Otherwise, please contact an official recycling centre for electronic and electrical equipment authorised for your country.
The separate collection of waste electrical and electronic equipment aims to enable the re-use, recycling and other forms of recovery of waste equipment as well as to prevent negative effects for the environment and human health caused by the disposal of hazardous substances potentially contained in the equipment.
In the European Union, batteries and accumulators must not be treated as domestic waste, but must be disposed of professionally in accordance with Directive 2006/66/EC of the European Parliament and of the Council of 6 September 2006 on batteries and accumulators. Please dispose of batteries and accumulators according to the relevant legal requirements.

Only for United Kingdom
According to Waste Electrical and Electronic Equipment Regulations 2013 (SI 2013/3113) (as amended) and the Waste Batteries and Accumulators Regulations 2009 (SI 2009/890) (as amended), devices that are no longer usable must be collected separately and disposed of in an environmentally friendly manner.

Trotec GmbH

Grebbener Str.
7 D-52525 Heinsberg
+49 2452 962-400
+49 2452 962-200
info@trotec.com
www.trotec.com

References

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