FRP Toys 79CC Gas Go Kart Instruction Manual

FRP Toys 79CC Gas Go Kart

Please read this manual carefully!
It contains important safety information Ride accompanied with adult

Note: please read this handbook carefully before riding for first time!

Go karts

• The manual describes the safety and maintenance information of product. Please read the relevant warnings carefully before using this product, or it may cause injury or death.
• Please keep this manual in safe place. Any rider should read it. When the product is transferred. The manual should be handed over to new owner.
• All the information, images and descriptions in this manual are made according to the latest product.there are probably some differences in the manual due to product improvement or changes of production method.Yongkang Dingchang Industry&Trade Co.,Ltd. Reserves the right at any time to make changes to the product without notice and no obligation to make same or similar changes for the products manufac-tured or sold before.
• This product can not run on public or main roads, because this is dangerous and violates local traffic regulations, be sure to wear a helmet, goggle and protective clothing while riding.

THE MAIN TECHNICAL PARAMETERS OF ELECTRIC GO KARTS

I.The main technical parameters of kart

1. Net weight:64kg
2. gross weight:80kg
3. Carrying capacity:65kg
4. maximum designed carrying capacity:70kg
5. maximum designed total weight:134kg

Name of Each Part

Introduction

Thank you for choosing our company electric go kartAs a recreational vehicle, our electric go kart is only for non-road and single ride. This mini electric bicycle is suitable for the young inexperi-enced riders with weight less than 132 pounds.

Please understand the principles of our electric go kart firstly before use. In order to protect your go kart, we suggest you to maintain it well, in addition to regular maintenance, it’s also very important to comply and enforce the notes and regular check summarized in this manual, you also can obtain useful safety information, instructions and tips in this manual, take good care of manual for reference if there’s any problem in future.

When reading the manual, you will notice the information marked  “Caution”. This indicates this is critical information to help you avoid damage to the kart, this manual also includes basic maintenance proce-dures. Please carefully read the warranty content and understand the rights and obligations of individual.

Whenever you use this product, please use reasonably as instructions and gently stepping on pedals. Protect environment, keep cleanness and openness of non-road area for convenient use in future.

Important Safety Information

• Your personal or potential safety in using this vehicle is our greatest concern. Safe operation is the most responsibility and can not be ignored.
• Manual describes the safe operation procedures and warning signs in detail, the information in this manual warns you potential danger may harm yourself and others.
• Certainly, this manual is not possible to clarify all the potential hazards associated with non-road riding and maintenance. You should always keep the best judgment.
• There are various forms for safety information, including:
  • Safety labels on mini-bike
  • Safety sign and one of three signal words below:  Danger, Warning and Caution

If above instructions can not be read and complied carefully, you or others would be possible to be killed or seriously injured.
The manual contains important safety information. Please read it carefully and understand it.

Safety first, any electric products has inherent risks, there’s no exception for mini electric bikes, carefully read the following warnings to avoid hurting yourself, others and go kart

Rule 1: DANGER

User guide contains valuable and important safety information to ensure your personal safety and avoid your bike damaged due to negligence, please read carefully and understand the relevant content. If you have any question.

Rule 2: DANGER

Adult supervision
Electric products are not toys. Children are forbidden to use this product alone. Children under age of 13 are not allowed to use . all children have to be accompanied by parents. 13-year-old age is just an estimated limit . riding is also affected by weight. height ,driving ability and other factors, parents should make decision if your child can ride or not after considering comprehensively his/her driving level.

Rule 3: DANGER

At one’s own risk and common sense
When using electric products, any accident is likely to cause serious injury even death.. avoid riding in front or back out of sight, not drive where there are other vehicles, avoid riding too fast. Speed should be kept in permitted range. Always comply with local traffic laws and regulations, prohibit riding within the banned range.

Rule 4: DANGER

Riding on public roads is prohibited.
The kart is only used for non-highway. Riding on public roads or near motor vehicles is prohibited

Rule 5: DANGER

RIDE SMART

Two or more people riding one bike is prohibited. Always keep your hands on Handlebars. Wearing headphones or using cell phone in riding is forbidden.Fingers and other parts of body should be away from the moving parts,such as drive chain and sprocket,which may cause injury.It’s not allow to jump off the bike on slope or near stairs,ride near pond or fountain.Related riding clothes should be kept wearing, including gloves, knee pad, anti-skid shoes, helmet and goggles specified by DOT. Keep clothes and shoelaces away from the moving parts of bike, like drive chain and sprocket.
Personal injury or death would be caused if above rules and warnings are not complied with.Use cautiously and pay attention to surrounding environment, practice techniques of safe riding.

If you have agreed your child to ride this kart, please keep following in mind:

• Helmet has to be worn by child.
• Child’s safety is your responsibility and can be ignored.
• Do not let your child try to ride if he /she is not ready for it.
• You have to accompany your child when he/she is riding.
• Proper repair and maintenance are the key factors of safety ride.
• There are three speed for this kart,please adjust the proper speed for your child.

DANGER

Caution:
Electric go-cart performance would be affected if components which are not produced by us are adapted or added on the kart. It is strongly recommended not to remove original equipment or change the design a or operation of vehicle.

Initial Setting

Step 1.Electric go kart unpacking.
Following item are contained:

1. electric go kart
2. tool bags
3. manual
4. battery charger

If you have found all items above ,please go step 2.

Step2 Assembly handlebars.
Electric go kart is fully assembled,which makes bike easy to ride. The only part which needs to be assembled manually is the anti-roll bar. All cables and control components have been connected to the bike,so it is not
difficult to assembly anti-roll bar:

1. After unpacking, find anti-roll bar.Fix bolt in mounting hole with three ends.
2. Dis-assembly three bolts, position anti-roll bars behind the seats at the top of the frame.
3. Insert bolt up through the frame pole to the joint on the head of anti-roll bar, and tighten all three bolts.
4. Fasten all three bolts to 12-15.lbs.

DANGER: The anti-roll bar has to be installed, which will affect  the safety of rider.

Operation Controls

Operate accelerator, brake and other controlling parts of this mini electric bike without looking. Please learn carefully the following diagram and be familiar with the function and position of each control parts.

Electric go kart can be operated as long as some key parts are under control.The locations and operation information of these key parts are as follow.

1. On/Off switch
2. Accelerator
3. Brake

On/Off Switch
On/off switch is in front of rider with openable cover,easy to operate. On/off switch will be turned off if the cover is closed. Switch should be kept off to protect the battery if no use for vehicle. It should be noted that when the switch is turned on , charging indicator will be on.

Accelerator
Accelerator provides power for the vehicle to go forward. As the twist grip mechanism is adopted, the power and speed are changeable.

DANGER
Accelerator should be turned slowly to avoid sudden speed up when you rotate accelerator.

Brake
Electric go kart is provide disc brake at rear wheel. The brake is operated manually, on the left handlebar. Carefully press the handlebar with increasing force until vehicle stops.

DANGER: If brake too fast,the vehicle will slip and be out of control.

Before Riding

Checklist before ride

1. Have you read and fully understood all content of manual?
2. Have you noticed and understood the security information about the kart?
3. Do you know the location of operating components and how the kart is operated by those components?
4. Are you healthy both physically and mentally?
   • Do you drink and take drugs?
   • Do you wear the helmet specified by DOT?
   • Do you wear goggles?
   • Do you wear anti-skid shoes and protective clothes?

Other suggestions about protective clothes

1. Gloves can protect your hands.
2. Anti-skid shoes can protect your ankles.
3. Wear pants with pads for knee and waist.
4. Wear sport shirts with elbow pads for knee and waist.

DANGER: Children are not allowed to ride without helmet, which can significantly reduce the probability and severity of head injuries. Motorcycle helmet specified by DOT is one of the most important parts in security measures. Choose a suitable and comfortable one and wear it. Distributor will help you choose the most suitable and high-quality helmet for you .

Please make sure that both you and kart are ready before riding. The following is checklist before ride. Every time before ride, be sure to check the following items
Checklist before ride

1. Check tire pressure,ensuring tire pressure at 15-20 psi. 2.Check whether the rim is bent or damaged.
2. Check the battery power.
3. Check whether the drive chain needs lubrication or fixed? 5.Check whether brake parts can work normally? following items.
4. Check if all screws, nuts and other parts are loose.
5. Check if accelerator can be rotated freely and automatically positioned after release.
6. Ensure steering wheel is flexible turned.
7. For there are three speed for this kart, so choose the proper speed for yourself before riding, especially child.

DANGER: Crash accidents or even serious injury or death can be caused if improp-er maintenance is made. Be sure to check the kart before ride, ensuring kart is in good condition to make full use of electric go kart.

Repair and maintenance

As mini go kart, maintenance cost of the kart is relatively low. However, proper maintenance keeps the kart in good safety performance, the following are the parts which need maintenance periodically.
Not exposed to the rain and snow.

DANGER: it is extremely important that the kart should always be kept indoor, not exposed to the rain and snow. Electric system is not sealed. Water can cause damage to the power system.
The kart which was wet is not covered by warranty.
Tension of drive chain

The drive chain transfers the power from engine to rear wheels, in order to ensure the normal work, it must be lubricated and tensioned at all times.
Check the tension of the drive chain by vertical movement of half distance between sprockets, the vertical slack of more than 1/2 inch is not allowed between drive chains. The drive chain is likely to fall if slack in riding.

To adjust the tension of drive chain, below steps should be followed:

1. Ensure the kart parks on smooth ground with a single support.
2. Loosen the spindle nut on both side of rear wheel with a wrench of 15mm.
3. After spindle nut loosened, rotate the tensioner bolt clockwise beside sprocket with a wrench of 10mm. and then repeat the action to the tensioner bolt on the other side of sprocket.
4. Check the tension of drive chain

Tension of drive chain
Check if the tension reaches ideal level. If not, repeat steps 3 and 4 until requirement has been met.

• Tighten axle bolt to 15 foot-pounds.
• Note: To loosen the drive chain tension , follow the above steps, except this step that loose the tensioner bolt clockwise .

Lubrication of drive chain
The drive chain of the vehicle should be often lubricated to prevent excessive wear. Below steps should be followed:

1. Park the kart on smooth ground.
2. rear wheel 1-2 inches off the ground.
3. when turning the rear wheels , wipe off the dust from chain with clean colth.
4. Turn rear wheel again, spray lubricant to all chains and ensure all chains are covered. You can use any spray lubricant,household oil such as 3-in-1 oil or specialized lubricant for bicycle chain, But WD-40 lubricant is not recommended, because it will dilute and remove the lubricating oil on the chains.

Lubricating chains
Note; The chains must be completely lubricated, but not too much,be-cause it will absorb dust and grit and damage the chains.

If you fell the brake is soft, or step very hard to get the braking force, you can adjust the brakes.
Adjust the brakes to increase braking force:

1. Park the kart on flat ground, turn off the engine, find the brake master cylinder on the left side of seat on the frame.
2. Remove the cotter pin on the axle pin of brake master cylinder; take out the fork of pedal arm from the brake master cylinder arm.
3. Loosen the adjustment nut, rotate brake arm fork backward(anticlockwise)
4. Install fork arm to brake master cylinder, and insert the axle pin.
5. Test braking to see if it’s properly adjusted, if brakes work smoothly, brake friction block does not touch the brake pads; otherwise it will lead to braking dragging and wear of brake friction block
6. If you still feel brake is soft, repeat step 2 to 5.
7. Once brake is properly adjusted, replace the cotter pin.

Note : Do not drive if brakes do not work properly. If you are unable to adjust and repair brakes, you may need to replace the brake friction block.

Check tire pressure
It’s very important to check tire pressure before Ride. Low tire pressure can result in that the Vehicle is not operated properly and out of control. To check the tire pressure, gas bar must be placed inside each wheel rim and remove black plastic cover. Use tire pressure gauge to check , ensuring tire pressure is at least 15 pounds but not more than20 pounds.

Registration Sheet

• Name : __
• Age: ____
• Address : ____
• City(state): __
• post code: ___
• Email: __
• Telephone number of home : _____
• Telephone number of office: _____
• Purchase date: ____
• purchase place: ___
• Identifying number of vehicle: ___
• Gender: ____ occupation : ___
• Is this your first time to buy our products? __
• Did you use similar products before? __
• How do you know our products ? _____

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References

• FRP - Specialized in Kids Powersport – FRP Official Site

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