Draper 83605 Angle Grinder Instruction Manual

Draper 83605 Angle Grinder

SCOPE

This hand held power tool uses abrasive discs to grind/cut metals or masonry.
This product is intended for trade use and has the quality and features to meet and exceed the expectations of the most demanding user. Any application other than that it was intended for, is considered misuse.

SPECIFICATION

• Stock No ……………………………………………………………………………………………………………………… 83605
• Part No ……………………………………………………………………………………………………………………….. AG850
• Rated voltage …………………………………………………………………………………………………. 230V~50Hz
• Rated input ……………………………………………………………………………………………………………… 850W
• Revolutions per minute (no load): ………………………………………………………………………….. 11,000r/min
• Disc Diameter: . . . . ……… ………. ……… ………. ……… ……… ………. ……… ………. ……… ………. ……… ……. 115mm
• Spindle thread: ………………………………………………………………………………………………………………… M14
• Bore: ………………………………………………………………………………………………………………………… 22.2mm
• Sound pressure level (LpA)*: …………………………………………………………………………………… 87dB(A)
• Sound power level (LWA)**: …………………………………………………………………………………….. 98dB(A)
• Uncertainty (K): ………………………………………………………………………………………………………….. 3dB(A)
• Vibration level:
• Main handle . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . . . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . 4.86m/s2
• Auxiliary handle ……………………………………………………………………………………………… 3.46m/s2
• Weight (grinder only) . . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . . . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. . 1.85kg
  Continuous A-Weighted Sound Pressure Level at the workstation in accordance to and declared according to EN60745.
  The typical A-weighted noise level determined according to EN60745.

HAN DLING & STORAGE

• Care must be taken when handling this product.
• Dropping this power tool could have an effect on its accuracy and could also result in personal injury. This product is not a toy and must be respected.
• Environmental conditions can have a detrimental effect on this product if neglected.
• Exposure to damp air can gradually corrode components.
•  If the product is unprotected from dust and debris, components will become clogged.
• If not cleaned and maintained correctly or regularly, the machine will not perform at its best.

HEALTH AND SAFETY INFORMATION

When using any type of power tool there are steps that should be taken to make sure that you, as the user, remain safe.
Common sense and a respect for the tool will help reduce the risk of injury.

GENERAL SAFETY INSTRUCTIONS FOR POWER TOOL USE
Warning!

Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
The term “power tool” in the warnings refers to your mains operated (corded) power tool or battery-operated (cordless) power tool.

• Most important: You must know how to safely start and stop this machine, especially in an emergency.

• Keep the work area tidy and clean. Attempting to clear clutter from around the machine during use will reduce your concentration. Mess on the floor creates a trip hazard. Any liquid spilled on the floor could result in you slipping.

• Find a suitable location. If the machine is bench mounted, the location should provide good natural light or artificial lighting as a replacement. Avoid damp and dusty locations as it will have a negative effect on the machine’s performance. If the machine is portable do not expose the tool to rain. In all cases do not operate power tools near any flammable materials.

• Keep bystanders away. Children, onlookers and passers by must be restricted from entering the work area for their own protection. The barrier must extend a suitable distance from the tool user.
  Unplug and house all power tools that are not in use. A power tool should never be left unattended while connected to the power supply. They must be housed in a suitable location, away locked up and from children.

• Do not overload or misuse the tool. All tools are designed for a purpose and are limited to what they are capable of doing. Do not attempt to use a power tool (or adapt it in any way) for an application it is not designed for. Select a tool appropriate for the size of the job. Overloading a tool will result in tool failure and user injury. This covers the use of accessories.

• Dress properly. Loose clothing, long hair and jewellery are all dangerous because they can become entangled in moving machinery. This can also result in parts of body being pulled into the machine.

• Clothing should be close fitted, with any long hair tired back and jewellery and neck ties removed.
  Footwear must be fully enclosed and have a non-slip sole.

• Do not breathe contaminated air. If the work creates dust or fumes connect the machine (if
  possible) to an extraction system either locally or remotely. Working outdoors can also help if possible.

• Move the machine as instructed. If the machine is hand held, do not carry it by the power supply cable. If the product is heavy, employ a second or third person to help move it safely or use a  mechanical device. Always refer to the instructions for the correct method.

• Do not overreach. Extending your body too far can result in a loss of balance and you falling. This could be from a height or onto a machine and will result in injury.

• Maintain your tools correctly. A well maintained tool will do the job safely. Replace any damaged  or missing parts immediately with original parts from the manufacturer. As applicable keep blades sharp, moving parts clean, oiled or greased, handles clean and emergency devices working.

RESIDUAL RISK
Important note: Although the safety instructions and operating manuals for our tools contain extensive instructions for safe working with power tools, every power tool involves a certain residual risk which can not be completely excluded by safety mechanisms. Power tools must therefore always be operated with caution!

CONNECTION TO THE POWER SUPPLY
Caution: Risk of electric shock. Do not open.
This appliance is supplied with a moulded 3 pin mains plug for your safety. The value of the fuse fitted is marked on the pin face of the plug. Should the fuse need replacing, ensure the substitute is of the correct rating, approved to BS1362 and ASTA or BSI Kite marked.
The fuse cover is removable with a small plain slot screwdriver. Ensure the fuse cover is replaced before attempting to connect the plug to an electrical outlet. If the cover is missing, a replacement must be obtained or the plug replaced with a suitable type.
If a replacement plug is to be fitted this must be carried out by a qualified electrician.
The damaged or incomplete plug, when cut from the cable should be disabled to prevent connection to a live electrical outlet.
This appliance is Class It and is designed for connection to a power supply matching that detailed on the rating label and compatible with the plug fitted.
If an extension lead is required, use an approved and compatible lead rated for this appliance. Follow all the instructions supplied with the extension lead.

TECHNICAL DESCRIPTION

IDENTIFICATION

1. On/Off switch.
2. Rear hand grip.
3. Spindle lock button.
4. Locking flange.
5. Safety guard.
6. Auxiliary handle.

UNPACKING AND CHECKING

PACKAGING
Carefully remove the product from the packaging and examine it for any sign of damage that may have happened during shipping. Lay the contents out and check them against the parts shown below. If any part is damaged or missing, please contact the Draper Help Line (the telephone number appears on the Title page) and do not attempt to use the product.
The packaging material should be retained at least during the guarantee period: in case the machine needs to be returned for repair.

Warning!
Some of the packaging materials used may be harmful to children. Do not leave any of these materials in the reach of children.
If any of the packaging is to be thrown away, make sure they are disposed of correctly, accordina to local regulations

WHAT’S IN THE BOX
As well as the main product, there are also several other parts not fitted or attached to it:

• Grinding safety guard.
• 7 Disc changing spanner.
• 6  Auxiliary handle.

PREPARING THE ANGLE GRINDER

FITTING AUXILIARY HANDLES – FIG. 1
Note: Remove the plug from the socket before carrying out adjustment, servicing or maintenance.
For reasons of safety, when working with this type of electric power tool, the operator must always use the auxiliary handle 6.
Screw the handle clockwise, into one of the two threaded apertures best suited to the application and user comfort.
Warning: This machine must never be operated without the appropriate guard in place correctly fitted and operating fully.

FITTING THE GUARD – FIG. 2
Position the guard 5) onto the grinder collar with the quick release lever in the open position (fig.2.) rotate the guard until it is in the correct position and then close the quick release lever to lock the guard in the correct position.
Warning: Never attempt to operate this machine without the guard securely fitted and correctly positioned*.
With the exception of wire cup brushes etc. which negate the guards effectiveness.

FITTING/REPLACING
ACCESSORIES (sold separately) – FIGS. 4 – 6
Warning! Prior to mounting an abrasive wheel ensure the expiry date has not expired, rendering it potentially hazardous.
Warning! Selection of the correct accessory, suitable for the intended application is vital. Seek guidance if uncertain of selection.
Warning! The rated (no load) revolutions per minute of the tool must not exceed the speed capacity of the accessory. Please refer to the accessory manufacturers instructions for information.

Visual Inspection:
Prior to fitting, abrasive/superabrasive wheels shall be subject to a visual inspection.

Inspection:

• Each time after mounting, the abrasive/superabrasive wheel shall be test run for a reasonable time.
• The specified maximum operating speed of the wheel shall not be exceeded.
• Damaged abrasives shall be destroyed.
• Always wear approved safety goggles.

Important information:

B, C, D (FIG.3):
For cutting applications, and to comply to current legislation, it is necessary to replace the grinding” guard supplied with this machine with a “cutting” guard (Draper Stock No.53190).

FITTING GRINDING DISCS – FIGS. 4 – 6
Press and hold the spindle lock button 3. Loosen the locking flange (4 anti- clockwise using the pin spanner supplied. The spindle may rotate slightly before the spindle lock fully engages. Remove the locking flange only. Clean the flanges and spindle prior to fitting any accessory. If the rear flange is removed for cleaning, ensure it locates correctly on the spindle flats when refitting and does not spin freely. When fitting the appropriate accessory please refer to (Fig.3) for specific details on the locking flange correct orientation as applicable.
Securely tighten the locking flange clockwise using the disc changing spanner 7 while holding down the spindle lock (3).
Note: When using wire cup brushes the locking flange is not required due to the design of the brushes. When fitted check the accessory is correct and, importantly fully secure on the spindle. Warning: Never press the spindle lock button 3 while the spindle is in motion.

ON/OFF SWITCH – FIGS. 7 – 8
Push switch 1 forward to start the grinder, the back of switch lifts and locks in position. To stop the grinder push the back half of switch 1 down to release the lock.
To prevent accidental starting, ensure the switch lock is disengaged prior to connection to the power supply.
Warning: Do not set the machine down until the spindle has completely stopped.
Note: During use, keep clothing out of the line of any sparks formed. Sparks from metal grinding can set fire to many types of clothing after a short time. a
The risk is less if your outer clothing is made of flame retardant treated cotton.

DUST
A correctly fitted dust mask, suitable for the activity and in accordance to the relevant standard, must be worn.
Warning: An angle grinder is a noisy powertool. a We strongly recommend that ear protection IS worn.

GRINDING
When performing grinding operations maintain an angle of approximately 30° between the work surface and the disc face.
Only use abrasives specifically designed for this task.

MAINTENANCE AND TROUBLESHOOTING

MAINTENANCE
Regular inspection and cleaning reduces the necessity for maintenance operations and will keep your tool in good working condition.
The motor must be correctly ventilated during tool operation. Avoid blocking the air inlets and vacuum the ventilation slots regularly.

TROUBLESHOOTING

circuit breaker..
2. Other.| 2. Return to authorised service agent..
Machine vibrates.| 1. Wheel damaged or out of balance.| 1. Replace wheel.
2. Wheel loose.| 2. Stop machine immediately

– when stopped, refit accessory.

Wheel will not cuVgrind.| Incorrect disc fitted.| Fit correct disc for material/application.

DISPOSAL

At the end of the machine’s working life, or when it can no longer be repaired, ensure that it is disposed of according to national regulations.
Contact your local authority for details of collection schemes in your area.

In all circumstances:

• Do not dispose of power tools with domestic waste.
• Do not incinerate.
• Do not dispose of WEEE* as unsorted municipal waste.

EXPLANATION OF SYMBOLS

WARRANTY

Draper tools have been carefully tested and inspected before shipment and are guaranteed to be free from defective materials and workmanship.
Should the tool develop a fault, please return the complete tool to your nearest distributor or contact:

Draper Tools Limited, Chandler’s Ford, Eastleigh, Hampshire, SO53 1YF. England.
Telephone Sales Desk: (023) 8049 4333 or:
Product Helpline (023) 8049 4344.

A proof of purchase must be provided.
If upon inspection it is found that the fault occurring is due to defective materials or workmanship, repairs will be carried out free of charge. This warranty period covering labour is 12 months from the date of purchase except where tools are hired out when the warranty period is 90 days from the date of purchase. The warranty is extended to 24 months from the date of purchase for parts only. This warranty does not apply to any consumable parts, any type of battery or normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling, alterations, accidents, or repairs attempted or made by any personnel other than the authorised
Draper warranty repair agent.

*To register your warranty, visit: drapertools.com/warranty-registration
By registering your product you will be given the option to become a Draper Club Member where you will have the option to receive news of our new products, offers, deals, competitions and more!
Registration can only be completed online. Full registration must be completed within 30 days fro the date of purchase. The 3 year extended warranty only applies to the customers own permanent country of residence where the product was purchased, and to the original product purchased from an authorised Draper Tools stockist for use in their appropriate profession/trade. This warranty is not valid to purchasers reselling or hiring the product. This warranty is not transferable and is only available to the original product purchaser who has completed their registration and is a Draper Club Member. The 3 year extended warranty period starts from the date of purchase and is not extended following an inspection, repair or replacement.

Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges will be quoted and made accordingly.
This warranty applies in lieu of any other warranty expressed or implied and variations of its terms are not authorised.
Your Draper warranty is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the warranty period.
Please note that this warranty is an additional benefit and does not affect your statutory rights.
Draper Tools Limited.
For full terms and conditions visit: dranertools.com/corporate-policies

CONTACTS

Draper Tools Limited
UK: Hursley Road,Chandler’s Ford, Eastleigh,
Hampshire. SO53 1YF. U.K.
EU: Oude Graaf 8
6002 NL Weert (NL)
Helpline: +44 (0) 23 8049 4344
Sales Desk: +44 (0) 23 8049 4333
Internet: www.drapertools.com
E-mail: sales@drapertools.com
General Enquiries: (023) 8026 6355

Service/Warranty Repair Agent:
For aftersales servicing or warranty repairs, please contact the
Draper Tools Helpline for details of an agent in your local area.

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