Gaggenau DF481701 400 Series 24 Inch Tall Tub Panel Ready Fully Integrated Dishwasher Instruction Manual

Installation Instructions
Notice d’installation

**** Important Safety Instructions

To avoid possible injury or property damage, OBSERVE ALL WARNINGS AND CAUTIONS.
These instructions are intended for use by qualified installers only. The dishwasher must be installed by a qualified service technician or installer.

• In addition to these instructions, the dishwashershall be installed to meet all electrical and plumbing codes and ordinances (both national and local).

Read these installation instructions completely and follow them carefully. They will save you time and effort and help to ensure safety and optimum dishwasherperformance.

IMPORTANT

• The dishwasher drain hose must be installed with a portion of it at least 33″ (84 cm) off the cabinet floor; otherwise the dishwasher may not drain properly.
• This dishwasher is intended for indoor residential use only, and should not be used in commercial food service establishments.
• NEW INSTALLATION – If the dishwasher is a new installation, most of the work must be done before the dishwasher is moved into place.
• REPLACEMENT – If the dishwasher is replacing another dishwasher, check the existing dishwasher connections for compatibility with the new dishwasher, and replace parts as necessary.
• This appliance has been found to be in compliance with CAN/CSA-C22.2 No. 167/UL 749. It is the responsibility of the owner and the installer to determine if additional requirements and standards apply in specific installations.
• Not for outdoor use.

Inspect the Dishwasher
After unpacking the dishwasher and prior to installation, thoroughly inspect the dishwasher for possible freight or cosmetic damage. Report any damage immediately. Cosmetic defects must be reported within 30 days of installation.
NOTE: Do not discard any bags or items that come with the original package until after the entire installation has been completed.

WARNING
Avoiding General Hazards
Do not use the dishwasher until it is completely installed. When opening the door on an uninstalled dishwasher, carefully open the door while supporting the rear of the unit. Failure to follow this warning can cause the dishwasher to tip over and result in serious
injury.
Before installing the “L”-shaped supplied countertop mounting brackets (select models), decide which method will be used to secure the dishwasher into its opening. Once these mounting brackets are installed on the dishwasher, removing them is difficult and will damage the mounting brackets and the dishwasher.
In some conditions, hydrogen gas can form in a hot water system that has not been used for weeks. Hydrogen gas is explosive.
Before filling a dishwasher from a system that has been off for weeks, run the water from a nearby faucet in a well ventilated area until there is no sound or evidence of gas.
Temperatures required for soldering and sweating will damage the dishwasher’s base and water inlet valve. If plumbing lines are to be soldered or sweated, keep the heat source at least 6″ (152.4 mm) away from the dishwasher’s base and water inlet valve.
Removing any cover or pulling the dishwasher from the cabinet can expose hot water connections, electrical power and sharp edges or points. Handle with care.
Avoiding Electrical Shock/Fire Hazards
Do not allow the electrical and water supply lines to touch. Separate channels are provided under the dishwasher.
Do not work on an energized circuit. Doing so could result in serious injury or death. Only qualified electricians should perform electrical work. Do not attempt any work on the dishwasher electric supply circuit until you are certain the circuit is de-energized.
Make sure electrical work is properly installed. There should be no loose electrical connections. Ensure all electrical connections are properly made.
The customer has the responsibility of ensuring that the dishwasher electrical installation is in compliance with all national and local electrical codes and ordinances. The dishwasher is designed for an electrical supply of 120V, 60 Hz, AC, connected to a dishwasher-dedicated, properly grounded electrical circuit with a fuse or breaker rated for 15 or 20 amps.
Electrical supply conductors shall be a minimum #14 AWG copper only wire rated at 75°C (167°F) or higher.
This appliance must be connected to a grounded metal, permanent wiring system, or an equipment-grounding conductor must be run with the circuit conductors and connected to the equipment-grounding terminal or lead on the appliance. Do not use extension cords.
Avoiding Plumbing/Scalding Hazards
Do not perform any work on a charged hot water line. Serious injury could result. Only qualified plumbershould perform plumbing work. Do not attempt any work on the dishwasher hot water supply plumbing until you are certain the hot water supply is shut off.
Do not over tighten the 90° elbow. Doing so may damage the water inlet valve and cause a water leak.
Temperatures required for soldering and sweating will damage the dishwasher’s water inlet valve. If plumbing lines are to be soldered or sweated, keep the heat source at least 6″ (152.4 mm) away from the dishwasher’s water inlet valve.
Check local plumbing codes for approved plumbing procedures and accessories. All plumbing should be done in accordance with national and local codes.
These instructions depict an installation method for stainless steel braided hose or PEX hot water supply lines. If using copper tubing or other material for water supply, defer to a licensed plumber for proper installation.
Proposition 65 Warning:
This product may contain a chemical known to the State of California, which can cause cancer or reproductive harm. Therefore, the packaging of your product may bear the following label as required by California:

STATE OF CALIFORNIA PROPOSITION 65 WARNING:
WARNING
Cancer and Reprodutive Harm – www.P65Warnings.ca.gov

Tools and Materials Needed

| Hot Water Supply Line – Minimum 3/8″ O.D. copper tubing or metalbraided dishwasher supply line
---|---
| Shut-off valve and fittings appropriate for hot water supply line (copper tubing/compression fitting, or braided hose)

Materials Supplied

• Depending on the model of your dishwasher.
  Also available from Customer Service.

Enclosure Requirements

WARNING
Avoid Scalding or Electrical Shock Hazard!
Make sure the water supply and electrical supply are shut off before installation or service.

NOTE: This dishwasher is designed to be enclosed on the top and both sides by standard residential kitchen cabinetry.
Select a location as close to the sink as possible for easy access to water supply and drain lines.
For proper dishwasher operation and appearance, ensure that the enclosure is square and has the dimensions shown in Figure 1 below. NOTE: If your dishwasher opening width measures >23 5/8″ (600mm) use the TOP or SIDE MOUNT mounting methods.
If your dishwasher opening width measures 23 5/8″(600mm) use the ALTERNATE SIDE MOUNT mounting method.
If the dishwasher is to be installed in a corner, make sure that there is adequate clearance to open the door. See Figure 2 below.

WARNING
Avoid Electrical Shock/Fire Hazard Do not allow the electrical and water supply lines to touch.

After locating the proper place for your new dishwasher, you will need to create any required openings to allow for passage of the water, drain and electrical line. In order to avoid interference with the dishwasher when sliding it into the cabinet, place your openings within the dimensions shown in Figure 3 below. Required Openings:
2.5″ x 2.5″ (63.5 mm) – To to allow for water, drain and electrical lines on the appropriate side.
Before sliding the dishwasher into the cabinet, remove the hose clip at the back of the dishwasher as shown in Figure 4. The hose clip may be used later to hold the drain hose as shown in Figure 8.In select models, remove the rubber apron on top of the dishwasher and set aside for later use. See Figure 5.

Electrical Preparation

WARNING
Avoid Electrical Shock Hazard!
Do not work on an energized circuit. Doing so could result in serious injury or death. Only qualified electricians should perform electrical work. Do not attempt any work on the dishwasher electric supply circuit until you are certain the circuit is de-energized.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the appliance is properly grounded.
DO NOT modify the plug provided with the appliance; if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
To avoid possible injury or property damage, care should be exercised when the dishwasher is installed or removed to reduce the likelihood of damage to the power cord.
Avoid Fire Hazard!
Make sure electrical work is properly installed and checked by qualified electricians.
Make sure there are no loose electrical connections. Make
sure all electrical connections are properly made.
Loose and improperly installed electrical connections can result in overheating!
To avoid risk of fire, observe the following precautions:
Wall Socket Connections:
Only use the provided power cord for wall socket connections.
DO NOT attach an extension cord or any type of modified cord or adapter with this appliance.
DO NOT cut or splice the power cord.
DO NOT alter the power cord in any way.
Permanent Wire Connections (in addition to the warnings above):
Only use the junction box power cord, sold as Accessory kit #SMZPCJB1UC.
Carefully review the terminal block installation instructions.
DO NOT remove, alter or bypass the terminal block.
Electrical Supply
The customer has the responsibility of ensuring that the dishwasher electrical installation is in compliance with all national and local electrical codes and ordinances. The dishwasher is designed for an electrical supply of 120V, 60 Hz, AC, connect- ed to a dishwasher-dedicated, properly grounded electrical cir- cuit with a fuse or breaker rated for 15 or 20 amps.
Dishwasher Electrical Rating

Grounding Instructions
This appliance must be grounded. In the event of a malfunction or breakdown, grounding will reduce the risk of electric shock by providing a path of least resistance for electric current. This appliance is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is installed and grounded in accordance with all local codes and ordinances.
Make sure that the dishwasher is connected to a suitable ground in compliance with all local codes or, in the absence of a local code, with the NATIONAL ELECTRICAL CODE in the United States or the CANADIAN ELECTRIC CODE C22.1latest edition in Canada as well as any provincial/state or municipal or local codes that apply.
Note: Installations requiring hard wiring and terminal block – The accessory terminal block/junction box model, SMZPCJB1UC, designed for permanent wire connection, is not included but can be ordered through Customer Service by calling 1-800-944-2904. Follow the instructions included with the kit.

• Plug the end of the supply cord into the back of the dishwasher. Be sure it goes through the strap on either the right or left side of the dishwasher.
• The outlet for the power supply cord should be located in a cabinet or wall adjacent to the dishwasher cabinet.
• Do not plug dishwasher in until all the steps of installation are complete.

Note: Only use the included power cord. If cord is missing order kit SMZPC002UC through Customer Service.

Inlet Water Connections

Hot Water Supply
The hot water heater should be set to deliver approximately 120° F (49° C) water to the dishwasher. Water that is too hot can cause some detergents to lose effectiveness. Lower water temperatures will increase run times. The hot water supply pressure must be between 15 – 145 psi (1 – 10 bar).

IMPORTANT NOTES:

• If using a solder joint instead of a compression fitting, be sure to make all solder connections before connecting the water supply line to the dishwasher.
• Make sure there are no sharp bends or kinks in the water line that might restrict water flow.
• Always use the appropriate seal when making plumbing connections.
• Before connecting the water supply line to the dishwasher, flush the incoming water line for approximately 5 minutes to clear any foreign material.
• Turn on the water supply and check for leaks after connections are made.

WARNING
Avoid Scald Hazard!
Do not perform any work on a charged hot water line. Serious injury could result. Only qualified plumbers should perform plumbing work. Do not attempt any work on the dishwasher hot water supply plumbing until you are certain the hot water supply is shut off.
CAUTION
Temperatures required for soldering and sweating will damage the dishwasher. If plumbing lines are to be soldered or sweated, keep the heat source at least 6 inches (152.4 mm) away from the dishwasher.
Water Supply Shut Off Valve
Install an easily accessible shut-off valve (not supplied) in the hot water supply line, as shown in Figure 7. All solder connections must be made before the water line is connected to the dishwasher.
Connecting the Hot Water Supply
There are two plastic corrugated hoses that exit the back of the dishwasher. The larger hose, with the brass fitting on the end, is the water supply hose to the dishwasher (the other hose is the dishwasher drain hose). You will need a 3″ x 1 3 /4 ″ (76 x 45 mm)  pening through the cabinet to pass the dishwasher water supply line through toward the shut off valve.

To connect the hot water supply:

1. Assemble the water supply adaptor fitting (H) from the parts bag onto the dishwasher water supply hose. This connection does not require Teflon brand tape.

2.  Pass the dishwasher water supply line with attached adaptor through the opening toward the water shut off valve. Take care not to allow the hose to kink or twist behind the dishwasher.

3. Connect the dishwasher water supply line with adaptor to the water shut off valve. You will need to use an approved dishwasher water supply line with the correct fittings for this connection. Always use the appropriate seal when making plumbing  onnections.
   NOTE: The end of the dishwasher water inlet hose is heavy and will need to be supported. It is best to lay the end on the cabinet floor as shown in Figure 7.

4.  After all connections are made, turn on the hot water and check for leaks.

Drain Connections

The dishwasher drain hose may be connected to the household or field drain plumbing in one of four ways. You will need a 1¼” diameter hole in order to pass the drain hose through the cabinet.

1. Directly under the sink dishwasher drain connection, as shown in Figure 9.
2. Directly to a disposer dishwasher drain connection, as shown in Figure 10.
3. To the under sink dishwasher drain connection through an air gap, as shown in Figure 11.
4. To a disposer dishwasher drain connection through an air gap, as shown on Figure 12.

IMPORTANT NOTES:

• If local ordinance require an air gap, install it according to the manufacturer’s instructions.
• If the dishwasher drain hose is to be connected to a disposer dishwasher drain connection, remove the plug from the disposer’s dishwasher drain connection.
• The dishwasher drain hose must have one place along its length that is securely attached 20″ (508 mm) above the cabinet floor.
• The drain hose length can be extended if necessary. The maximum length of the drain hose, including the hose leading to the air gap, is 150″ (3800 mm).

Installation of Rubber Drain Hose Adaptor

For a large port, use the drain hose as it is.

1. For a small port, insert the rubber drain hose adaptor into the drain hose end.
2.  Obtain the Rubber Drain Hose Adaptor (J) spring clamp from the Dishwasher Installation Kit (do not substitute).
3.  Insert the dishwasher drain hose into the end of the drain hose (see Figure 13. Be sure to fully insert the drain hose.
4.  Use the clamp provided to attach the Rubber Drain Hose Adaptor to the house plumbing as shown in Figure 14.

Installation of Mounting Brackets

CAUTION
Before installing the supplied countertop mounting brackets, decide which method of securing the dishwasher into its enclosure will be used. Once the mounting brackets are installed on the dishwasher, removing them is difficult and will damage the mounting brackets and the dishwasher.
The dishwasher can be secured into its enclosure in 3 ways:
NOTE: If your dishwasher opening width measures >23 5/8″ (600 mm) use the TOP or SIDE MOUNT mounting methods. If your dishwasher opening width measures 23 5 /8″ (600 mm) use the ALTERNATE SIDE MOUNT mounting method.
Top Mount is used for countertops made of wood or other materials that can be easily drilled. Orient the mounting brackets as shown in Figure 15 and position the two small tabs on the mounting brackets over the two slots on the dishwasher’s front corners. Push the mounting brackets down firmly to insert the tabs into the slots. The difference in Top Mount and Side Mount is the screw will be placed and secured in different holes of the mounting bracket (refer to “Securing the Dishwasher” section on the next page).
Side Mount is used for countertops made of marble, granite, or other very hard materials that cannot be easily drilled. Bend the mounting brackets along the small holes and in the same direction as the two small tabs. Orient the mounting brackets as shown in Figure 15, and position the two small tabs on the mounting brackets over the two slots on the dishwasher’s front corners. Push the mounting brackets down firmly to insert the tabs into the slots. Bend perforated edge down as shown.Alternate Side Mount for opening 23 5 /8″ (600 mm). Insert a side mount force distributor (M) in each side as shown in Figure 16. WARNING
Avoid Tip Over Hazard!
Do not use the dishwasher until it is completely installed. When opening the door on an uninstalled dishwasher, carefully open the door while supporting the rear of the unit. Failure to follow this warning can result in serious injury.
LEVELING THE DISHWASHER
The unit should now be ready to slide into the cabinet opening. To avoid scratching the floor, use floor protection and caution when sliding the dishwasher into the cabinet. Make sure that the hoses and cords do not bunch up behind the unit or kink as you slide the unit back. Make certain to slide the unit into place before raising the leg levelers. Level the dishwasher horizontally by turning feet clockwise to raise or counter-clockwise to lower front of the unit. Level the dishwasher vertically by turning center screw to raise or lower the back. SECURING THE DISHWASHER
Center the dishwasher in the opening before securing it to your cabinet or countertop as shown in Figure 18. Use the supplied emergency release tools (R) to open the appliance as shown in Figure 19. Remove the top cutlery rack as shown in Figure 20 *.

• Depending on whether the dishwasher includes a top cutlery rack. Drive the mounting screws through the holes in the mounting brackets as shown for Top Mount (Figure 21), Side Mount (Figure 22), and Alternative Side Mount (Figure 23).

When installing a heavy wooden door panel, adjust as shown in Figure 24.

Attaching the Toe Panel

Your dishwasher comes with either a two-piece or threepiece toe panel (model dependent) to allow height adjustment.

1. Ensure the time projector is visible (depending on the model). Also when attaching the toe panel, ensure the distances are in the correct ranges. See Figure 25.
2.  Position the slotted rear toe panel (part of E) on the dishwasher first. Allow it to rest on the floor.
3.  Position the mating front toe panel (part of E) on top of the rear toe panel allowing the angled edge to rest on the mating edge of the dishwasher.
4.  Drive the two black screws (B) through the holes in the toe panel to secure. Use the supplied screws to avoid damaging the dishwasher. See Figure 26.
5.  For models with a three-piece toe panel, the rubber apron removed earlier may now be attached and should remain behind the outermost toe panel.
6.  For models with outer toe panel (3rd piece – L) slide the brackets (K) provided, into the slots of the toe panel you just attached.
7.  Once you determine the correct position for the brackets, remove the bracket and bend the metal tab. See Figure 27. This ensures that the toe panel will not slide in further than you need.
8.  Re-insert the brackets.
9.  Attach the outer toe panel (L) onto the brackets and drive the screws provided (F) in place to secure the toe panel ensuring that the rubber apron is completely hidden behind the outer toe panel.

Customer Service

Your dishwasher requires no special care other than that described in the Care and Maintenance section of the Use and Care Manual. If you are having a problem with your dishwasher, before calling for service please refer to the Self Help section in the Use and Care Manual. If service is necessary, contact your dealer or installer or an authorized service center.
Do not attempt to repair the appliance yourself. Any work performed by unauthorized personnel may void the warranty. If you are having a problem with your dishwasher and are not pleased with the service you have received, please take the following steps (in the order listed below) until the problem is corrected to your satisfaction:

1.  Contact your installer or the Authorized Service Contractor in your area.
2. E-mail us. See your Use and Care Manual for instructions.
3.  Write us at the address below:  BSH Home Appliances, Corp.  1901 Main Street, Suite 600  Irvine, CA 92614
4.  Call us at the Customer Service phone number : 1-800-944-2904

Please be sure to include (if you are writing), or have available (if you are calling), the following information:

• Model number
• Serial number
• Date of original purchase
• Date the problem originated
• Explanation of the problem
• Daytime phone number where you can be reached.

Please make a copy of your invoice and keep it with this manual. The customer must show proof of purchase to obtain warranty service.

References

• P65Warnings.ca
• P65Warnings.ca.gov

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