KOLVER LINAR2 Folding and Linear Positioning Arms with Autoadvance Kit Instruction Manual

Folding and Linear Positioning Arms with Autoadvance Kit
Manual

IDENTIFICATION DATA OF THE MANUFACTURER
KOLVER S.r.l.
VIA M. CORNER, 19/21
36016 THIENE (VI) ITALIA
IDENTIFICATION DATA OF THE PRODUCT

LINAR2 Folding and Linear Positioning Arms with Autoadvance Kit

Only Autoadvance kit to be installed on Korver code 020099
TECHNICAL DATA OF THE PRODUCT
ELECTROVALVE TENSION: 24V DC 0,35W
ARM DIMENSIONS: 684 x 191.13 x 722,5h mm
ARM WEIGHT: 5,7 Kg
AUTOADVANCE KIT WEIGHT 0,4 Kg

Code| Model| Torque Max| Stroke mm| Piston stroke mm| Min distance between screws at

the max arm extension

---|---|---|---|---|---
Min| Max
010682/A| LINAR2 with Autoadvance kit| 50 Nm| 184| 665| 0-50|
010682/TLS1/A| TLS1/LINAR2 with Autoadvance kit| 50 Nm| 184| 665| 0-50| 6 mm

Autoadvance Kit

The Autoadvance arm kit is a particular device that mounted on a Kolver Linar2 or Linart arm helps the operator in the assembly of self-tapping screws or in case of strong axial thrust.
Through a pneumatic piston, the part of the arm that supports the screwdriver is pushed down to help the axial thrust on the screw. The pneumatic piston is piloted by a electrovalve which, when properly powered, will push the piston (see the section dedicated  to electrical connections).

AUTOADVANCE KIT EXPLODED VIEW

SPARE PARTS

Electro valve Specifications

Electrical connection
Connect the supplied cable (code 895092/2M) to the electro valve through the appropriate connector.

Cable between the control unit and the electro valve
Cable 2 mt to connect the per concessioner elettrovalvola cod.
895092/2M.

The 2 mt cable for connection to the electro valve (code 895092/2M), it is supplied with a molded electro valve connector on one side and 2 wired pin on the opposite side. The red cable must be connected to the 24V “lever / W” or “Motor ON” signal present in the Output connectors of the Kolver units; while the black one will be connected to the common 0VDC.
NB: some unit models have specific output signals for use with a selfadvancing arm called “Lever / W”.
I/O Kolver unit connection to advance arm

Model| Code| Electro valve cable +24V Red wire| Electro valve cable 0V Black wire
---|---|---|---
EDU 1FR/SG/W| 010010/FR/SG/W| Pin 6| Pin 1
EDU 1BL/SG/W| 003000/SG/W| Pin 7| Pin 9
EDU 2AE Series|  | Pin 4 CN1| Pin 2 CN1
KDU Series|  | Pin 42 CN3| Pin 44 CN3

Cylinder

• Compliant to norm SO 6432
•  Nigh reliability an lay Ha Se
• Magnetic or non magnetic &Mk acting version
• Nonmvnetic single acting version
• Special versions on request

Camilla: INOX
Stele: INOX
Testate: allurninio anodization
Guarnizioni: NBR o VITON
Magnate: plastoferrite Mon adatto per temperature oltre +60°C)
Return spring tones for single acting (*den bore return spew bra

Force
1 deca Newton [daN] = 10 N
1 deca Newton [daN] = 1,02 Kgf

Mounting
Insert the pneumatic cylinder into the hole of the fixing ring.

Secure the cylinder with the 22mm nut, keep the pneumatic fittings aligned laterally as shown in the figure.

Connect the cylinder to the push bracket.

Fix the stem to the bracket up to the stop using the 5mm wrench. Secure the lock nut with a 10mm wrench.

Place the bushing on the vertical bearing support.

Join the assembled kit to the arm holder plate.

Align in the cylinder holder the fixing holes to the holes in the arm holder plate. Then fasten the screws.

Insert the kit mounted on the sliding rod.

NB. In order to move manually the self-advancing block in the rod it is necessary to keep it pressed on the vertical bearing support in order tosimulate the closing of the piston. If no pressure is exerted, the selfadvancing block does not allow the arm to slide upwards. When the arm is in the rest position, the piston must remain closed so that the two parts arekept in support.

Hook the balancer cable to the lifting screw.

Protective hood assembly

The protection cap allows it to be mounted / dismounted on the selfadvancing block at the end of the entire assembly.

Pneumatic connections

Electro valve mounting to the support

Electro valve mounting to the balancer

Connection on the electro valve

Connection on the piston

GUARANTEE

1. This KOLVER product is guaranteed against defective workmanship or materials, for a maximum period of 12 months following the date of purchase from KOLVER, provided that its usage is limited to single shift operation throughout that period. If the usage rate exceeds of single shift operation, the guarantee period shall be reduced on a prorata basis.
2. If, during the guarantee period, the product appears to be defective in workmanship or materials, it should be returned to KOLVER or its distributors, transport prepaied, together with a short description of the alleged defect. KOLVER shall, at its sole discretion, arrange to repair or replace free of charge such items.
3. This guarantee does not cover repair or replacement required as a consequence of products which have been abused, misused or modified, or which have been repaired using not original KOLVER spare parts or by not authorized service personnel.
4. KOLVER accepts no claim for labor or other expenditure made upon defective products.
5. Any direct, incidental or consequential damages whatsoever arising from any defect are expressly excluded.
6. This guarantee replaces all other guarantees, or conditions, expressed or implied, regarding the quality, the marketability or the fitness for any particular purpose.
7. No one, whether an agent, servant or employee of KOLVER, is authorized to add to or modify the terms of this limited guarantee in any way. However it’s possible to extend the warranty with an extra cost. Further information at kolver@kolver.it.

Vers. 210422

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