Guede GMP 15.22 Motor Pump Set Instructions

GMP 15.22 Motor Pump Set

Instructions
Please read the instructions carefully before starting the machine.

 GMP 15.22 Motor Pump Set

Introduction

We reserve right for technical changes for further imp provident and development of the product.
This is the original operation manual.

Identification

Warnings/prohibitions:

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Fill the pump with wate| Other persons must step aside at a sufficient distance.
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Oil low level sensor (see user guide)| Throttle lever adjustment
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General warning instructions| Use outdoors only, toxic flue gases
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Warning instructions for refueling| Check for bilevel before starting

Product safety:

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The product complies with relevant EU standards|

Environment protection:

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Dispose waste not to harm your environment.| Packaging material from cardboard can be recycled in a collection point.
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Defective and/or disposed electric or electronic devices must be delivered to relevant collection points|

Technical data:

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Motor power| Volume of cylinders
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Delivered volume| Suction lift
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Total head| Weight
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Noise level|

Device description (figure A)

1. Tank
2. Tank lid
3. Exhaust
4. Frame
5. Suction neck
6. Rubber foot
7. Oil level indicator
8. Oil draining screw
9. Oil low level sensor
10. ONIOFF switch
11. Bowden starter
12. Throttle lever
13. Filling neck
14. Output neck
15. Saturator
16. Air filter
17. Carburettor
18. Draining screw

Accessories (Fig. B)

1. 2x hose connector
2. 2x hose seal
3. 3x hose clamps
4. 1x wrench for spark plugs
5. 1 x foot valve (strainer)

Warranty

Warranty period of 12 months applies to commercial use and 24 months apply to private use and commences on the day of purchase of the dev Warranty applies exclusively to failures due to defective material or workmanship. An original sale slip with indication of date of sale must be presented in case of ice.
claiming for the warrant rights.
Warranty does not cover unprofessional use such as device overload, violent use, damage caused by third party or foreign materials, failure to comply with operations and assembly manual, and normal wear and tear.

Technical information GMP 15.22

General safety instructions

Please readthrough this user guide and make sure you know all controls and proper use of this product. We shall not be responsible for damage caused by nonadherence of the instructions and procedures in this user guide. Damage due tenon-adherence of the instructions and procedures are excluded from warranty. Keep the userguide wetland pass ditto anew owner of the machine.
Children and person not informed about content of this user quire must not operate the machine. Supervise children to prevent playing with the machine. Applicable directives in certain countries restrict minimum age of the potential user and these directives  must be respected Physically and mentally handicapped persons or persons with sensorial limitations must not operate the machine albeit under supervision of a security engineer or based on instructions for operation received from a responsible person.
Please obey the special safety instructions listed in the chapters of this user guide.
Cautions and instructions with the follow ink symbol must be follow Edith special care:

Failure to com ply with this instruction may resultinhazard to humans and/or material damage!
Check the machine for transport damage. In case of damage, inform your sales representative immediately.
The pump is not suitable for pumping of salt water, faucal solids, flammable, corrosive, explosive and other dangerous liquids. Furthermore, the pump’s not s suitable for pumping of potable watered other foods.
The trans ported liquid must not drop below or exceed minimum or maxim um liquid teem prelature spa citied in the technical data.

Emergency procedures

For reasons of potential injury, a fir staid box according to DIN  13164 must be available on w workplace. Replenish immediately material used from the fir staid box If you require assistance, please give the follow ing details
Place of accident
Type of accident
Number of injured persons
Administer fir staid according to injury and call for qualified medical assistance.
Protect injured person against other injuries and keep hiver in rest

Application according to intended use

Gasoline engine pump for purpling of clean or moderately contaminated water. Any other use contradicts to the intended use. Manufacturer is not responsible for subsequent damage and injuries. Please note the appliance is intended for domestic use only.

Area of applicability

The machine is suitable for pumping of clean or moderately contaminated water.
Thanks to high performance, the model can be used industrially and in agriculture.
Standard areas of applicability of the gasoline engine pup:

• water delivery on construction sites
• irrigation of gardens, flow earbuds, fields and raining
• pumping of water from wells, tanks, flows, streams etc.
• draining and filing of fish ponds, pits etch

Disposal

Disposal instructions are illustrated in the form of pictograms on the device or packaging. Description of the pictograms is given in “dentification” chapter.

Disposal of trans port packaging
Packaging protects the device against damage during transport.
Packaging materials are usually selected according to their effect on environment and disposal methods and can therefore be recycled
Returning of the packaging back to circulation saves resources and costs for packaging disposal.
Parts of the packaging (e.g. foil, striper) may be dangerous for children. Risk of s suffocations!
Keep these parts of the packaging out of reach of chidden and dispose as soon as possible.

Operator requirements

The operators must thoroughly read operation manual before use

Qualification
Except for thorough training by an expert for use of the device, no special qualification is required.

Minimum age
The machine may be used by persons over 18 years and trained in handing and function of the machine. Supervision is required for persons from 16 to 18 years.
An exception is use by younger person if the use takes place under supervision of an adult trainer in the course of education

Training
Use of the device requires corresponding guidance by an expert or operation manual only. No special training is required.

Transport and storing

• For long-term storing, the machine must be thoroughly cleaned and no unauthorized persons may have access to the machine.
• Secure the machine against turning over before each transport

Assemblyffirst commissioning

The gasoline engine pump is installed in a stable cage made Fromstein tubes with vibration damper. These devices must not be disassembled during operation because they provide stability and reduce vibrations

General installation instructions
All connection piping must be absolutely tight.
Leaking piping may influence operation of the pump negatively and cause substantial damage.
During installation, the machine must not be running.
All connection piping must be absolutely tight because leaking piping may influence operation of the pump negatively and cause substantial damage. Therefore, make screw connections between the pump and the piping and seal with Teflon tape. Use of the sealing material such as Teflon tape will ensure airtight assembly.
Do not overtighten the screw joints to avoid damage. During installation of the connection piping, make sure the pump is free of any forces, weight, vibration, and stress.

Installation of the suction piping
A fitter must be installed at the input of the suction piping to remove coarse impurities from water with potential of either clogging or damaging the pump.
The suction piping will transport the liquid to be pumped up to the pump. Use the suction piping of diameter identical to the pump suction connector. For pumping lift with the difference between the pump and the pumped liquid level of more than meters,  using of +%” diameter is recommended.
A filter must be installed at the input of the suction piping to remove coarse impurities from water with potential of either clogging or damaging the pump.in addition, it is highly recommended to install the return valve to prevent pressure leak after turning the  ump off and protecting the machine against damage due to pressure surges.
The return valve can be connected directly on the perm suction connector or the suction piping input. Installation on the suction piping input is favorable. The suction piping can be easily reaerated by filling with water.
The suction piping input must always be located at least 0.30 m under pumped liquid level to avoid air inlet. In addition to this, pay attention to sufficient distance of the suction piping from soil and streams, rivers, fishponds banks to avoid suction of stones, plants etc.

Installation of the force piping
The force piping transports the liquid to be pumped from the pump to the consumption point. To avoid losses from flow, using of the force piping of at least identical diameter as thump connector is recommended.

Fixed installation
For fixed installation, attach the gasoline engine pump testable stable supporting surface. To reduce vibrations, it is recommended to insert an anti- vibration material, e.g. rubber layer, between the pump and the supporting surface.

Commissioning

Installation and visual control
Flue gases of the gasoline engine pump contain odorless toxic carbon monoxide that may result in serious health issues and death under extreme conditions. To protect humans and animals, the machine must not be used in poorly ventilated places and not in  closed spaces. Generally, avoid breathing of the flue gases.
****  Check the gasoline engine pump with respect to safety before use. Do not use the machine if damaged Ate gasoline engine pump may only be used in areas without risk of floods.
For each starting of the machine, it is necessary to make sure the pump is installed safely and in a stable position. Always pay attention to a flat surface under the pump, otherwise the oil low level switchman be activated and starting is not enabled.
The gasoline  engine pump may only be used in areas w pitchout risk of floods Select the place of the pump installation so that nonenvironmental damage is caused by leaked fuel or engine oil.
If used in fish ponds, pits, construction pits, rivulets, streams and similar places, the pump must be secured against fall Check the gasoline engine pup visually before use of the pump. Pay attention to correct tightness of the bolts and perfect condition of all connectors. Do not use the machine if damaged

Fuel and fueling/engine oil
The gasoline engine pump is pow erred by gasoline. Use the fuel specified the technical data applicable to your product
Do not smoke and or with open flame when refueling. Do not breathe vapours.
Gasoline and engine oil are toxic substances. Do not swallow gasoline or engine oil and do not breathe vapours Avoid any direct contact of gasoline and engine oil with skin, eyes, and clothes.
Do not refuel if the engine is running. Turn the pump off and let it cool for at least five minutes before refueling. During refueling, the machine must be placed on aflatsurfacein vertical position to avoid fuel leak. Refuel in w ell-ventilated area only. Allamakee gasoline must be first cleaned and then startup the engine.
Do not smoke and work with open flame w hen refueling Do not breathe vapours
Check oil level before use (see Replacement/check of oil)

Filling the pump with water or reaerating of the system
Pour water in the filling hole of the pump. Check for water leaks. Gloze the filling hole again to be airtight. I is recommended – but not absolutely necessary – to fill the suction piping with water as well.
The gasoline engine pump is self-suctioning device. means that for starting, only the pump and not the suction piping must be filled. In either way, the pump will need some more minutes to draw the pumped liquid. Additional filling of the suction piping will  significantly facilitate and fasten the first suction. If the suction piping is not filled with the liquid, it will be perhaps necessary to prime the pump several times with water. It depends on length and diameter of the suction piping.
Open potential closures in the force piping (e.g. water cock) to release air during suction.

Starting of the engine
Open the gasoline cock to turn the engine on (Fig. A/19).
Set the ignition breaker (Fig. A/10)to ON position, set the saturator lever (Fig. A/15) in Start position and the pow er controller (Fig. A/12) to Ful throttle position. Then, pull with the starting rope (Fig. A/11) several times until the engine starts. Then, slowly  seethe saturator lever (Fig. A/15) in the operation position. As soon as the engine starts, suction commences. Now, leave the pow er controller (Fig. A/12) in the Full throttle position. f the liquid is draw n equally or with out any air, the suction is interrupted and the system reaerated. Now, set the pow er controller (Fig. A/12) according to individual requirements.

Operation

The gasoline engine pump must not be used with the delivery point closed.
The pup must not be used without water for longer period of time. Dry operation, i.e. without pumping of water, may result in substantial damage of the machine.
The gasoline engine pump and the piping system must be protected against freeze and weather conditions.
Flammable substances and things, easily flammable or explosive substances must be out of reach of the pump during operation. Do not put anything on the engine.
If the engine is in operation, do not refuel or pour oil in it Turn the pump off before refueling.
During operation, some parts of the engine pump – e.g.
exhaust or exhaust cover – are very hot. To avoid burning injuries, touch the machine during operation and after turning it off until cooling do non the designed points only – e.g. on switches and handles.
During first20 hours of operation, the brand new engine must not be fully loaded. Operation at 2/3 of possible output performance is recommended. Full throttle operation is now permissible for short term only up to 10 minutes – e.g. for starting due to suction operation.

Turning the engine off
Set the power controller (Fig. A/12) to kale Throttle position and set the ignition breaker (Fig. A/10)to OFF position. The pump input is fitted with a valve that prevents leaking of water from the pump after # is turned off. Stopping of the back flow wild result in shorter time for re-suction during the next start.
Therefore, the pump must not be primed again during restart.

Decommissioning
Transport of the pump with the fuel tank filled is not approved.
Discharge Walter in the pump from the relevant discharge hole after use. Let the pump dry welt avoid damage due to corrosion. Water entrapped in the pump may cause damage if frozen.
F the devices transported, all fuel must be discharged. Transport of the pump with the fuel tank filled is not approved.

Care and maintenance

If possible, turn the engine off, remove the spark plug shield and let the engine cool down before maintenance.
If the engine must be on during maintenance, provide sufficient ventilation because the exhaust fumes are toxic. Regular maintenance and diligent care reduce the risk of potential operation failures and contribute to improved lf recycle of your machine. The  engines consist of the up-to-date technology and many rotary components exposed to substantial mechanic, thermal as well’s clerical effect of environment and the combustion process. Use of correct, high quality and clean operation liquids – fuel and engine  oil – is prevention against damage to the engine and operation failures Abrasive substances in the delivered liquid, such as sand, increase w ear and tear and reduce total performance.
Installation of a pre-fitter is highly recommended for pumping of liquids with abrasive substances. The recommended accessories fitter sand and other similar substances from the liquid effectively and reduce w ear and tear and improve lifecycle of the pup.

Oil check and replacement
Check for owl level before starting
Oil must be replaced at least annually. Engine oil deteriorates during this period despite the fact the engine is not almost used For oil replacement, discharge old ol and pour new o in the filing hole in the oil tank (for type and quantity of oil – see Technical data).  Excessive amount of oil has negative effects well- (see quantity of oil – Technical data)
Diligent care includes oil level check before use. Use prescribed oil dipstick for inspection. During the oil level check, the machine must stand flat, turned off and cooled dow n. Make sure oil level does not exceed maximum quantity and fall under minimum  quantity required as indicated on the dipstick. (For type and quantity of oil – see Technical data).
Please, observe local requirements applicable to disposal of used owl.
If the engine operates, do not pour engine owl in it Before filing of the engine oil, turn the pump off and let it cool downcore least 5 minutes. During pouring of the engine oil, the machine must be placed on a flat surfaceinvertical position to avoid engine oil leak.  Allamakee engine owl must be first cleaned and then start up the engine.

Do not smoke and work with open flange when pouring the engine oil. Do not breathe vapours.
Aromatic Auto Stop activation (safety feature forlowoll level) for low bilevel
This technology automatically turns the engine off when the oil level is lower than minimum required. The engine can be restarted after sufficient quantity of engine oil is replenished. When replenishing engine of, adhere to all instructions related to the engine  oi! and engine oil check as specified in this guide.

ignition plug
Cleaning of the ignition plug and correction of distances of the electrodes must be performed in six-month intervals or after 100 hours of operation. First, remove the ignition plug shield before maintenance of the ignition plug. Then, screwthe ignition plug out  using the ignition plug key. To ensure failure-free operation, the dry ignition plug without burnt residues must show distance of the electrodes 0.6 – 0.7 mm.
if necessary, clean the ignition plug. To remove the burnt residues, use a fine wire brush. Distance of the electrodes must be corrected by slight bending of the electrode. It is recommended to use a new ignition plug in case of strong accumulation or worn electrodes.
Checked, cleaned or a4 new ignition plug must be screwed firstmanualty to stop. Then, tighten the ignition plug using the ignition plug key. Avoid excessive forces not to damage the ignition plug due to torque. Finally, slide the ignition plug shield back on the  ignition plug.

Air fit
To clean the air filter, do not use gasoline or a thinner with low flash point in any case due to fire and explosion danger.
the air fitter is clogged, it prevents air flow to the carburettor. To avoid operation failures of the carburettor, air filter must be regularity checked and cleaned or replaced, if necessary.
Generally, checking of the air fitter as far as clogging is concerned is recommended before use. Gleaning is required in three-month interval or after 50 hours cooperation. When the pump is operated in dirty or dusty environment, cleaning must be performed in  ten-hour intervals. Use a new air filter in six-month interval or after 300 hours of operation.
Open air filter cabinet and remove the air filter before maintenance. Wash the air filter with an inflammable thinner, necessary – e.g. detergent. To clean the a fitter, do not use gasoline or a thinner w ith tow flash pont in any case due to fire and explosion  danger. Let the air filter dry after cleaning.
insert checked, cleaned or new air fitter and close it again. Do never use the pump without the air filter to avoid increased w ear and tear of the engine.
Replace mint of the slide locking ring

The slide locking ring is the seal betwenthe pump body and the engine shaft. The ring is a component with natural w ear and tear.
If the slide locking ring is defective, water leaks betwenthe engine and the pump body. Demount the pump body, manual starting device and the pump moving wheel. Then, the slide locking ring may be replaced. Finally, carefully mount the moving w heel of the pomp, manual starting device and the pump body.

Removal of foreign particles from the pump
Coarser particles in the pumped liquid may block the pump body and the pump moving w heel. For this case, the pump body can be demounted in order to remove all impurities from the pump moving w heel

Storing

If the machine is not used for longer time, all water in the pun must be drained. Let the pump dry o avoid corrosion. Drain the fuel tank and the carburettor. Cleaning and preserving of the machine before storing is recommended. Make sure the machine is  stored in dry and frost-proof place:

Failures

Make sure no water gets in the machine.
we shall not be liable for damage due to unprofessional repair attempts. Damage due to unprofessional repair attempts shall void any warranty claims

Allmeasures for removal of defects may be performed only if the engine is stopped The follow ink list specifies some potential machine damages, potential reasons and tips for removal. All measures for removal of defects may be performed only if the engine is stopped.
If you are unable to remedy the defect, please contact either the customer service or your sales representative. Overhaul repairs may be performed by authorized personnel only. Please note that warranty claims shall void in case of damage due to unprofessional  repair attempts and w e shall not be responsible foray consequent damage.
In case of operation failures, first check for operator error or other cause not associated with the machine defect – e.g. no fuel

Maintenance table

much liquids in the pup.
2. Suction piping not sealing
3. Toolowengine power selected
4. Sutton piping input filter clogged
5. Suction piping clogged
6. Pump moving wheel blocked by impurities
7. Too high suction Teetotal heads
8. Defectives ide
9. Pump moving helot fitted locking ring correctly
10. Damaged pump moving w heel.
11. Irregular engine operation| 1. Pour aquod in the filling hole of the pump body
2. Tighten the suction piping and piping connectors with
Teflon tape: Replace the suction piping if irreparable damage is detected
3. Increase engine power.
4. Clean the filter
5. Clean the suction piping
6. Remove impurities
7. Change the installation o that the suction lift/total head does not exceed maximum value.
8. Replace the side locking fang.
9. Pace the pump moving w heel correctly
10. Replace the pump moving wheel
11. Contact the customer service.
Vibration or noisy operation| 1. Too high suction lift total head
2. Foreign particle blocks the suction piping and/or the pump moving wheel
3. Unstable instalation.
4. Unstable machine
5. Damaged putpinstaliation.
6. Other technical moving wheel defect| 1. Change the installation so that the suction lift/total head does not exceed
maximum value.
2. Remove foreign particle.
3. Stabilize the instalation
4. Ensure stable position of the machine.
5. Replace the pump moving wheel
6. Contact the customer service.
The engine does netstat or turnsoffduring operation| 1. Low Tuel
2 Ignition
3. Cogged spark carburettor
4. Clogged air filter
5. Activated Auto Stop because of low engine oil level
6. Other technical defect| 1.Open the gasoline cock and/or refuel
2. Check the ignition switch.
Or check the ignition plugs.
3. Clean the carburettor.
4. Clean air filter.
5. Replenish engine owl
6. Contact the customer service.

Translation of the EC-Declaration of Conformity
We, hereby declare the conception and construction of the below mentioned appliances correspond – at the type of construction being launched – to appropriate basic safety and hygienic requirements of EC Directives.
In case of any change to the appliance not discussed with us the Declaration expires.

GUDE GmbH & Co. KG
Birkichstrasse 6
74549 Wolpertshausen
Deutschland
www.guede.com

References

• Güde | Maschinen & Werkzeuge für den Hand- & Heimwerker

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