U S SAWS CORE EZ Core Drill User Manual

June 10, 2024
U S SAWS

U S SAWS CORE EZ Core Drill User Manual

INTRODUCTION & SPECIFICATIONS

Foreword/Introduction

This manual outlines the maintenance and operation of the Core EZ. This is a professional tool and is intended for use by trained and experienced operators. To get maximum benefit from your tool and to ensure maximum safety, be sure to read this manual thoroughly. You should also periodically review safety instructions. Keep all manuals provided with your equipment in a safe place at all times.

The information and specifications included in this publication were in effect at the time of approval for printing. U.S.SAWS reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation.

The U.S.SAWS Core EZ Core® makes core drilling easy by utilizing standard 110 V power. U.S.SAWS Core EZ offers a new way of core drilling. The entire unit and a selection of bits fit into a wheeled case that weighs under 50 pounds. The Core EZ drills holes from 3 into 10 in with ease. The entire unit is mounted on a central guide shaft rigidly anchored to the wall that supports the weight of the tool during the drilling process. Having the system’s anchor in the middle of the hole eliminates damage to the wall.

Read this entire operations and maintenance manual before using your new tool. Pay close attention to the Rules for safer operation,

Disclosure
By purchasing and using the Core EZ, you agree to release U.S.SAWS of any and all liability. Under no circumstances will U.S.SAWS be held liable for incidental or consequential damages resulting from the use of this product and/or defective parts or products associated with this product.

  • It is the responsibility of the owner/user to ensure that the operating instructions have been read and understood by the operator before the operation of the equipment begins.
  • It is the responsibility of the owner/user to understand and perform the maintenance and storage procedures as explained in the operating instructions.

WARNING

This tool creates an enormous amount of force. Beware of crushing your fingers or other body parts.

SPECIFICATIONS

Model Core EZ
Part Number US28000
Capacity 3” – 10” Core Bits (not included)
Electrical Requirements 115V (minimum 15 amps)
Motor W24-230 9” Metabo Grinder
Dimensions 24” x 17” x 11”
Weight 65 lb

SYMBOLS & DECALS

For Safe Operation
You must be qualified for safe operation of the U.S.SAWS Core EZ machine. You must clearly understand the written instructions supplied by U.S.SAWS, be trained – including actual operation – & know the safety rules & regulations for the job site. It is a safety practice to point out & explainsafety signs & practices to others & to make sure they understand the importance of following these instructions.

Be Safe
Human error is the result of many factors: carelessness, fatigue, sensory overload, preoccupation, unfamiliarity with the machine or attachments, or drugs or alcohol, to name a few. You can avoid serious injury or death caused by these & other unsafe work practices. Be safe and never assume accidents cannot happen to you.

Dangers, Warnings and Cautions.
The purpose of safety symbols and explanations are to attract your attention to possible hazards and how to avoid them. The safety symbols and explanations do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.

DANGER

DANGER: Indicates an imminently hazardous situation that if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations.

WARNING

WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation that, if not avoided may result in minor or moderate injury. It may also be used to alert against unsafe practices that may cause property damage.

For your safety and the safety of others, act safely and encourage your fellow workers to act safely as well.

Read and understand operator’s manual before using this machine. Failure to follow operating Instructions could result in injury or damage to equipment.

Always wear protective glasses or full face protection Wear Head Protection, breathing protection, and the use of hearing protection is mandatory

Wear Head Protection, breathing protection, and the use of hearing protection is mandatory

Wear safety boots when operating this machine

Wear appropriate clothing

Wear hand protection

Wear proper electrostatic grounding equipment at all times.

Wear proper electrostatic grounding equipment at all times.

SAFETY INSTRUCTIONS

KNOW THE RULES & YOUR EQUIPMENT.
Most job sites have rules governing equipment use & maintenance. Before starting at a new work location, check with the supervisor or safety coordinator. Ask about any rules or regulations you need to abide.

OSHA enforces federal laws within the United States that apply to the safe operation, application, & maintenance of equipment on job sites. It is the employer’s responsibility to comply with these laws.

Do not operate this machine unless you have read the operations and maintenance manual carefully.

RECEIVE PROPER TRAINING.
Do not operate this machine unless you have received operational and maintenance training from a U.S.SAWS representative or from an  authorized distributor for U.S.SAWS.

PROTECT YOUR FEET.
Observe all applicable local, state and federal safety regulations. Wear OSHA approved foot protection.

PROTECT YOUR EYES.
Observe all applicable local, state and federal safety regulations. Wear OSHA approved safety glasses.

PROTECT YOUR HEARING.
Observe all applicable local, state and federal safety regulations. Wear
OSHA approved hearing protection.

DRESS PROPERLY.
Do not wear loose clothing or jewelry that can be caught in moving parts. Wear protective hair covering to contain long hair. Keep hair away from motor air vent. Rubber gloves and non-skid footwear are recommended when working outdoors.

AVOID A DANGEROUS ENVIRONMENT.
Do not expose machine to rain. Do not use machine in wet conditions. Water entering a power tool will increase the risk of electric shock. Keep work area well lit. When working at an elevated location, pay attention to articles and persons below. If operating the power tool in damp locations is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply. Use of an GFCI reduce the risk of electric shock.

AVOID ANY AREAS OR ACTIONS THAT EXPOSE YOU TO CARBON MONOXIDE.
Exhaust gas from gasoline engines contains dangerous carbon monoxide. Breathing it can cause unconsciousness and even kill you. Always operate gasoline engine machines in a well-ventilated area. Do not  operate in areas where exhaust fumes could accumulate without wearingappropriate respiratory protection. Consult your employer and OSHA regarding use of appropriate respirator for dangerous carbon monoxide gases.

KEEP WORK AREA CLEAN. DO NOT RUN OVER ANYTHING.
Loose objects could be thrown from crack. Make sure area to be cut is clear from people and any loose objects, nuts, bolts, etc. Never run over any loose objects.

KEEP CHILDREN AND VISITORS AWAY.
Do not allow anyone to stand in line with the blade path. Do not let children or visitors contact machine or extension cord. Keep children and visitors away from the work area.

KEEP FIRM GRIP ON MACHINE.
During normal operation as instructed in Section 6.0, keep a firm hold on the handle grips and maintain control of the machine until the blade completely stops.

SHUT OFF MACHINE.
When not in use, before servicing and when changing accessories shut off engine. Release the lever switch and move the on/off switch to the OFF position. Move the fuel valve lever to the OFF position.

STORE IDLE EQUIPMENT.
The machine and tools should be stored in a dry and secure location when not in use. Keep equipment out of reach of children.

DO NOT OVERREACH.
Keep proper footing and balance at all times.

OBTAIN SAFETY DATA SHEET (SDS) FOR ALL WORK SURFACE MATERIALS.
This includes primers, all coatings, adhesives, tile and crack filling materials, etc. Do not attempt to cut, clean out or remove material without SDS information. Consult SDS sheet for hazards information. Be aware that some materials are explosive as a dust.

MAINTAIN MACHINE WITH CARE.
Keep machine clean and follow maintenance procedures for better andsafer performance. Keep handles dry, clean, and free from oil and grease. Follow instructions for lubricating and changing accessories.

REMOVE ADJUSTING TOOLS.
Form a habit of checking to see that tools such as adjusting wrenches are removed from the machine and properly stored before starting the engine.

STAY ALERT.
Watch what you are doing. Use common sense. Do not operate machine when you are tired or fatigued.

DO NOT USE DRUGS, ALCOHOL, MEDICATION.
Do not operate machine while under the influence of drugs, alcohol, or any medication.

KEEP THE RIGHT PARTS IN THE RIGHT POSITIONS.
Do not operate machine with parts missing or improperly mounted.

CHECK DAMAGED PARTS.
Verify all machine guards are in good condition and will function properly before using the machine. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect machine operation. A guard, power switch or other part that is damaged should be properly repaired or replaced by an authorized service center unless indicated elsewhere in this instruction manual. Do not operate machine if lever or engine on/off switch does not function properly.

ECURELY MOUNT ACCESSORIES TO THE MACHINE.
Extra care must be taken an elevated location to prevent injury to someone on a lower level in the event the tool or accessory should drop. Do not operate without fall protection for operator and debris protection for public.

NEVER TOUCH THE MOVING PARTS.
Never touch moving parts such as shaft and drill extensions.

STOP OPERATION IMMEDIATELY IF ANY ABNORMALITY IS
DETECTED.
Stop using machine immediately if any abnormalities are observed during operation. Examples of abnormalities include unusual noise and vibration.

WHEN REPLACING A PART, USE THE SAME TYPE AND QUALITY.
When replacing a component part with a new one, use only the same type and quality of new part. Never attempt to repair a machine if you are unfamiliar with proper procedures and techniques required.

LOAD AND UNLOAD SAFELY.
Use proper heavy lifting procedures. Read & understand manuals before loading & unloading.

SAVE THESE INSTRUCTIONS.
Refer to this operations and maintenance manual as well as any additional instructions included from other manufacturers and organizations.

REFER TO METABO MANUAL
Refer to 36v Battery Operated Metago 36LTX Grinder Owner’s Manual included with your Core EZ kit for operations, maintenance and safety guidelines.

DUST WARNING

Cutting, especially when DRY cutting, generates dust that comes from the material being cut, which frequently contains silica.

from the material being cut, which frequently contains silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Exposure to excessive amount of such dust can cause:

  • Respiratory diseases (affecting your ability to breath), includingchronic bronchitis, silicosis and pulmonary fibrosis from exposure to silica. These diseases may be fatal;
  • Skin irritation and rash; and
  • Cancer according to NTP and IARC
  • National Toxicology Program, International Agency for Research on Cancer

Take precautionary steps

  • Avoid inhalation of and skin contact with dust, mist and fumes;
  • Wet cut when feasible, to minimize dust;
  • Wear and ensure that all bystanders wear appropriate respiratory protection such as dust masks designed to filter out microscopic particles. (See OSHA 29 CFR Part 1910.1200)

PARTS

Core EZ

Number Description Part Number
1 Water Feed Tube US28172
2 Grinder Coupler US28591-8
3 Guide Post US28152
4 Spring Locking Pin US28191-8
5 Spindle Nut 5/8-”11 US28191-6
6 Core Mate Gear Box US28181
7 Hex Core Bit Adapter US28561
8 Metabo Grinder with Adapter Assy for CoreEZ US28181

References

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