BOSCH BPC3400 Charger Instruction Manual

: June 10, 2024
: Bosch

Table of Contents

BOSCH BPC3400 Charger
Product Information
Product Usage Instructions
OVERVIEW
Safety instructions
Product description and specifications
Product features
Technical data
Operation
Maintenance and servicing
CONTACT
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

BOSCH BPC3400 Charger

BOSCH-BPC3400-Charger-product

Product Information

The Bosch eBike Systems Charger BPC3400 is a 4A charger designed to charge all original Bosch eBike rechargeable battery packs. It has a product code of 0 275 007 3CX and has been manufactured by Robert Bosch GmbH in Reutlingen, Germany. The charger has a weight of approximately 0.7 kg and is protected by an IP40 rating. The charger has a frequency of 50-60 Hz and a voltage range of 220-240V~. The charger has a maximum charging current of 4A and a battery charging voltage of 36V=.

Product Usage Instructions

Charging the Battery:

Switch off the eBike battery before charging.
Clean the charging socket cover (7) to avoid dirt or water entering it.
Lift the charging socket cover (7) and plug in the charger (5) to the charging socket (6).
When the charger is connected to the eBike battery, a message will be displayed on the display screen.
The charging status can be monitored using the battery charging status indicator (8) on the battery and the bars on the display screen.
The charging time for PowerTube 750 is approximately 6 hours, while for PowerPack 400, it is approximately 3.5 hours. For other battery packs, check the website http://www.bosch-ebike.com. for charging times.

OVERVIEW

BOSCH-BPC3400-Charger-fig-1

Safety Instructions:

Read all safety and general instructions before using the charger.
Observe the safety warnings and directions contained in all the
eBike system operating instructions and in the operating instructions of your eBike.
Charge only Bosch lithium-ion batteries that are approved for use in eBikes. The battery voltage must match the battery charging voltage of the charger to avoid the risk of fire and explosion.
Do not expose the charger to rain or wet conditions. If water enters a charger, there is a risk of electric shock.
Do not leave the eBike battery unattended while charging.
For maintenance, cleaning, and disposal of the charger, refer to the user manual.

Safety instructions

Read all the safety and general instructions. Failure to observe the safety and general instructions may result in electric shock, fire, and/or serious injury. Save all safety warnings and instructions for future reference. The term battery is used in these instructions to mean all original Bosch eBike rechargeable battery packs.

Read and observe the safety warnings and directions contained in all the eBike system operating instructions and in the operating instructions of your eBike.
Carefully cover the charging socket with the flap after charging the eBike. This ensures that no dirt or water gets in. Do not expose the charger to rain or wet conditions. If water enters a charger, there is a risk of electric shock.
Charge only Bosch lithium-ion batteries that are approved for use in eBikes. The battery voltage must match the battery charging voltage of the charger. Otherwise, there is a danger of fire and explosion.
Keep the charger clean. Dirt poses a risk of electric shock.
Always check the charger, cable and plug before use. Stop using the charger if you discover any damage. Do not open the charger. Damaged chargers, cables, and plugs increase the risk of electric shock.
Do not operate the charger on an easily ignited surface (e.g. paper, textiles, etc.) or in a flammable environment. There is a risk of fire due to the charger heating up during operation.
Take care if you touch the charger while it is charging. Wear protective gloves. The charger can get very hot, especially when the ambient temperature is high.
The battery may give off fumes if it becomes damaged or is used incorrectly. Ensure the area is well-ventilated and seek medical attention should you experience any adverse effects. The fumes may irritate the respiratory system.
The eBike battery must not be left unattended while charging.
Children or persons who, owing to their physical, sensory, or mental limitations or to their lack of experience or knowledge, are not capable of safely operating the charger may only use this charger under supervision or after having been instructed by a responsible person. Otherwise, there is a danger of operating errors and injuries.
A sticker in English is adhered to the bottom of the charger (marked (4) in the diagram on the graphics page). This says: Use ONLY with BOSCH lithium-ion rechargeable batteries!

Product description and specifications

Intended Use
In addition to the functions shown here, changes to software relating to troubleshooting and functional modifications may be introduced at any time. The Bosch eBike chargers are intended exclusively for charging Bosch eBike batteries and must not be used for any other purpose. The Bosch eBike charger depicted here is compatible with Bosch eBike batteries from the new system generation of the smart system.

Product features

The numbering of the components shown refers to the illustrations on the graphics pages at the beginning of the manual. Individual illustrations in these operating instructions may differ slightly from the actual conditions depending on the equipment of your eBike.

Charger
Device socket
Device connector
Charger safety instructions
Charging connector
Socket for charging connector
Charging socket cover
Operation/battery charge indicator
Battery on/off button
PowerTube
PowerPack

Technical data

Charger 4A Charger

Product code| | BPC3400
Rated voltage| V~| 220 … 240
Frequency| Hz| 50 … 60
Battery charging voltage| V=| 36
Charging current (max.)| A| 4
Charging time for PowerTube 750, ap- prox.A)| h| 6
Charging time for PowerPack 400, ap- prox. A)| h| 3.5
Operating temperature| °C| 0 to 40
Storage temperature| °C| 10 to 40
Weight, approx.| kg| 0.7
Protection rating| | IP40

You can find the charging times for additional batteries at: http://www .bosch-ebike.com The specifications apply to a rated voltage [U] of 230 V. These specifications may vary at different voltages and in country-specific models.

Operation

Start-up
Connecting the charger to the mains BOSCH-BPC3400-Charger-
fig-2

Pay attention to the mains voltage. The voltage of the power source must match the voltage specified on the rating plate of the charger. Chargers marked 230 V can also be operated at 220 V. Plug the device connector (3) of the power cable into the device socket (2) on the charger. Connect the power cable (country-specific) to the mains. Charging the removed battery Switch the battery off and remove it from its holder on the eBike. When doing so, read and observe the operating instructions of the battery
Ensure the battery is placed on clean surfaces only. Avoid getting dirt, e.g. sand or soil, in the charging socket and contacts in particular. Plug the charging connector (5) of the charger into the socket (6) on the battery.
Charging the battery on the bike Switch the battery off. Clean the cover of the charging socket (7). Avoid getting dirt, e.g. sand or soil, in the charging socket and contacts in particular. Lift the cover of the charging socket (7) and plug the charging connector (5) into the charging socket (6).
There is a risk of fire due to the charger heating up during charging. Ensure the battery on the bike is completely dry and placed on a fireproof surface before charging. If this is not possible, remove the batteryfrom the holder and charge it in a more suitable location. When doing so, read and observe the operating instructions of the battery.

Charging process
The charging process begins as soon as the charger is connected to the battery or charging socket on the bike and to the mains.
Note: The charging process is only possible when the temperature of the eBike battery is within the permitted charging temperature range.
Note: The drive unit is deactivated during the charging process. The battery can be charged with and without the on-board computer. When charging without the on-board computer, the charging procedure can be observed on the battery charge indicator. When the on-board computer is connected, a charging notification appears on the display.
The state of charge is displayed by the battery charge indicator (8) on the battery and by the bars on the onboard computer. The LEDs on the battery charge indicator (8) flash during the charging process. Each solid illuminated LED represents approximately 20 % of the charging capacity. The flashing LED indicates the next 20 % currently charging. Once the eBike battery is fully charged, the LEDs go out immediately and the on-board computer is switched off. The charging process is terminated. The state of charge can be displayed for 5 seconds by pressing the on/off button (9) on the eBike battery. Disconnect the charger from the mains and the battery from the charger. When the battery is disconnected from the charger, the battery is automatically switched off.
Note: If you have charged the battery on the bike, carefully close the charging socket (6) with the cover (7) after charging, so that no dirt or water can get in. If the charger is not disconnected from the battery after charging after a few hours the charger will switch itself back on, check the state of charge of the battery and begin the charging procedure again if necessary.

Errors – causes and corrective measures

BOSCH-BPC3400-Charger-fig-6

Maintenance and servicing

Maintenance and cleaning
If the charger fails, please contact an authorized bike dealership. After- sales service and advice on using products If you have any questions about the eBike system and its components, contact an authorized bicycle dealer. For contact details of authorized bike dealerships, please visit www.bosch- ebike.com.
Disposal
Chargers, accessories and packaging should be recycled in an environmentally friendly manner. Do not dispose of chargers along with household waste. Check that your personal data has been deleted from the device.
Only for EU countries:
According to the European Directive 2012/19/ EU on Waste Electrical and Electronic Equipment and its implementation into national law, chargers that are no longer usable must be collected separately and disposed of in an environmentally friendly manner. Please return Bosch eBike components that are no longer usable free of charge to an authorized bicycle dealer or to a recycling facility. Subject to change without notice.