Crytec D50MB Mini Tracked Dumper Instruction Manual
- June 10, 2024
- Crytec
Table of Contents
Crytec D50MB Mini Tracked Dumper
Product Information
The Mini Tracked Dumper is a heavy-duty machine designed to manage large loads with ease. It has a four-speed gearbox, capable of three forward and one reverse movements, and an oversized engine that generates high torques. The efficient reduction gearing allows the machine to move around in any situation and bear any load. The engine manufacturer is responsible for all engine- related issues, including performance, power rating, specifications, warranty, and service.
The Mini Tracked Dumper has a 212cc, 7HP engine, a 3F+1R transmission, a load capacity of 500 kg, and a weight of 228 kg. The box length ranges from 1025-1155 mm, the box width ranges from 600-860 mm, and the box depth is 325 mm. The track width is 180 mm, and the machine has a sound power level of 99.5 dB(A)k=2 dB(A) and a sound pressure level of 82.2 dB(A) k=2 dB(A). The vibrating level on the left handlebar grip is 10.1 m/s2 k=1.5 m/s2, and on the right handlebar grip is 11.3 m/s2 k=1.5 m/s2.
Product Usage Instructions
Before operating the Mini Tracked Dumper, it is essential to read and understand the entire operator’s manual for your safety. Record both the model number and serial number in a safe place for future use. Wear protective gear such as eye protection, hearing protection, gloves, and safety footwear while using the machine.
Unpack the container and check the contents supplied to ensure that everything is present. Assemble the Mini Tracked Dumper according to the instructions provided in the manual. Know your machine’s features and controls before operating it.
During operation, keep your hands clear from all rotating parts. Be aware that objects may be thrown while in use. The exhaust fumes are dangerous and can lead to unconsciousness and death if inhaled. Always turn off the engine before starting maintenance.
Dispose of all tools, hoses, and packaging in an environment-friendly way by taking them to the local recycling center. Keep children and bystanders off and away from the machine.
Save This Manual for Future Reference Original Instruction
Mini Tracked Dumper
Operator’s Manual
MODEL NUMBER: SERIAL NUMBER :
Both model number and serial number may be found on the main label. You should
record both of them in a safe place for future use.
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING THE MACHINE
INTRODUCTION
Vibrating level on Left 10.1 m/s2 k=1.5 m/s2 handlebar grips Right 11.3 m/s2 k=1.5 m/s2
Weight
228 kg
Your new mini tracked dumper will more than satisfy your expectations. It has
been manufactured under stringent quality standards to meet superior
performance criteria. You will find it easy and safe to operate, and with
proper care, it will give you many years of dependable service.
Carefully read through this entire operator’s manual before using this unit.
Take special care to heed the cautions and warnings.
ENVIRONMENTAL
Recycle unwanted materials instead of disposing of them as waste. All tools,
hoses and packaging should be resorted, taken to the local recycling center
and disposed of in an environment-friendly safe way.
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MINI TRACKED DUMPER
SYMBOLS
The rating plate on your machine may show symbols. These represent important
information about the product or instructions on its use.
Read these instructions carefully.
Wear eye protection. Wear hearing protection.
Wear protective gloves.
Wear safety footwear.
Do not remove or tamper with the protection and safety devices.
No smoking, sparks, or flames
Do not touch parts that are hot from operation. Serious burns may result.
Keep your hands clear from all rotating parts.
Never start or run the engine inside a closed area.
Do not operate on slopes with angle over 20° or tip loading at an inclined
position.
Be aware, objects may be thrown while in use.
The exhaust fumes are dangerous,
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containing carbon monoxide.
Staying in the environment can
lead to unconsciousness and
death.
Always turn off the engine before starting maintenance.
Keep children and bystanders off and away.
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SAFETY
Protect eyes, face, and head from objects that may be thrown from the unit. Always wear
General Safety Rules
Understand Your Machine
Read this manual and labels affixed to the machine to understand its
limitations and potential hazards.
Be thoroughly familiar with the controls and their proper operation. Know how
to stop the machine and disengage the controls quickly.
safety goggles or safety glasses with side shields when operating.
Wear appropriate hearing protection.
Always keep hands and feet away from all moving parts during operation. Moving
parts can cut or crush body parts.
Always keep hands and feet away from all pinch points.
Make sure to read and understand all the instructions and safety precautions as outlined in the Engine Manufacturer’s manual packed
Do not touch parts that might be hot from operation. Allow parts to cool before attempting to maintain, adjust, or service.
separately with your unit. Do not attempt to Stay alert, watch what you are doing, and use
operate the machine until you fully understand common sense when operating the machine.
how to properly operate and maintain the engine and konw how to avoid accidental injuries and/or property damage.
Do not overreach. Do not operate the machine while barefoot or when wearing sandals or similar lightweight footwear. Wear protective
If the unit is to be used by someone other than footwear that will protect your feet and
original purchaser, or is to be loaned, rented, improve your footing on slippery surfaces.
or sold, always provide this manual and any Keep proper footing and balance at all times.
needed safety training before operation. This enables better control of the machine in
The user can prevent and is responsible unexpected situations.
for accidents or injuries that may occur to themselves, to other people, or to
property.
Do not force the machine beyond its limits. Use the correct machine for your
application.
Inspect Your Machine
Check your machine before starting it. Keep guards in place and in working
order. Make sure all nuts, bolts, etc., are securely tightened.
Personal Safety
Never operate the machine when it is in need
Do not permit children to operate this machine of repair or is in poor mechanical condition.
at any time.
Replace damaged, missing, or failed parts
Keep children, pets, and other people not using the unit away from the work area. Be
before using it. Check for fuel leaks. Keep the machine in safe working condition.
alert and shut off the unit if anyone enters Do not use the machine if the engine’s switch
work area. Keep children under the watchful does not turn off the engine when running.
care of a responsible adult.
Any gasoline powered machine that can’t be
Do not operate the machine while under the influence of drugs, alcohol, or any medication
controlled with the engine switch is dangerous and must be replaced.
that could affect your ability to use it properly. Regularly check to see that keys and adjusting
Dress properly: Wear long, heavy pants, work boots, and work gloves. Do not wear loose clothing, short pants, or jewelry of any kind. Secure long hair so it is above shoulder level.
wrenches are removed from the machine area before starting it. A wrench or a key that is left attached to a rotating part of the machine may result in personal injury.
Keep your hair, clothing, and gloves away Avoid accidental starting. Be sure the engine’s
from moving parts. Loose clothes, jewelry, or switch is off before transporting the machine
long hair can be caught in moving parts.
or performing any maintenance or service
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MINI TRACKED DUMPER
on the unit. Transporting or performing To avoid sparking or arcing, keep grounded
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maintenance or service on a machine with its conductive objects such as tools away
switch on invites accidents.
from exposed, live electrical parts and
If the machine should start to vibrate abnormally, stop the engine (motor) and
connections. These events could ignite fumes or vapors.
check immediately for the cause. Vibration is Always stop the engine and allow it to cool
generally a warning sign of trouble.
before filling the fuel tank. Never remove
Engine Safety
This machine is equipped with an internal combustion engine. Do not use on, or
near, forest-covered or brush-covered land unless the exhaust system is
equipped with a spark arrester meeting applicable local, state, or
the cap of the fuel tank or add fuel while the engine is running or when the
engine is hot. Do not operate the machine with known leaks in the fuel system.
Loosen the fuel tank cap slowly to relieve any pressure in the tank.
federal laws.
Never overfill the fuel tank. Because engine
In the state of California, a spark arrester is required by law. Other states have similar laws. A spark arrester, if used, must be maintained in effective working order by the operator.
heat can cause fuel to expand, never fill the tank to more than 1/2″ below the bottom of the filler neck. This will provide space for fuel expansion.
Never start or run the engine inside a closed area. The exhaust fumes are dangerous, containing carbon monoxide, an odorless and deadly gas. Operate this unit only in a well-
Replace all fuel tank and container caps securely and wipe up spilled fuel. Never operate the unit without the fuel cap securely in place.
ventilated outdoor area.
Avoid creating a source of ignition for spilled
Do not tamper with the engine in an effort to get it to run at higher speeds.
The maximum engine speed is preset by the manufacturer and is within safety
limits. See engine manual.
Keep a Class B fire extinguisher on hand when operating this machine in dry
areas as a precautionary measure.
fuel. If fuel is spilled, do not attempt to start the engine. Instead, move
the machine away from the area of spillage and avoid creating any source of
ignition until fuel vapors have dissipated.
When fuel is spilled on yourself or your clothes, wash your skin and change
clothes immediately.
Fuel Safety
Fuel is highly flammable, and its vapors can explode if ignited. Take
precautions when using to reduce the chance of serious personal injury.
When refilling or draining the fuel tank, use an approved fuel storage
container while in a clean, well-ventilated outdoor area. While adding fuel or
operating the unit, do not smoke, and stay away from sparks, open flames, or
other sources of ignition near the area of operation. Never fill the fuel tank
Store fuel in containers specifically designed and approved for fuel storage.
Store fuel in a cool, well-ventilated area, safely away from sparks, open
flames, or other sources of ignition.
Never store fuel or a machine with fuel in the tank inside a building
where fumes may reach a spark, open flame, or any other source of ignition
(such as a water heater, furnace, or clothes dryer). Allow the engine to cool
before storing in any enclosure.
indoors.
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Specific Safety Rules
On soft ground, drive at the first forward/
reverse gear. Do not rapidly accelerate, turn
Thoroughly inspect the area to be worked. sharply or stop.
Keep the working area clean and free of debris to prevent tripping. Operate on flat, level ground.
Pay the utmost attention when working on frozen ground, as the machine may tend to skid.
Never place any part of your body where it would be in danger if movement should occur during assembly, installation, operation, maintenance, repair, or relocation.
Do not operate the machine in confined areas where there may be a risk of crushing the operator between the machine and another object.
Keep all bystanders, children, and pets at least 23m away. If you are
approached, stop the unit immediately.
Do not mount anything on the hopper and never carry passengers.
Never park the machine in a place with unstable ground that could give way,
particularly when it is full.
Never operate the machine on slopes where angle is over 20°.
When operating on a slope, whether moving forward or in reverse, always make
certain that the weight is evenly balanced. Always operate the machine
straight up or down slopes, never drive sideways or across the slope. Do not
shift gears on slopes.
Disengage clutch lever before starting the engine.
Start the engine carefully according to instructions and with feet away from
the moving parts.
Never leave the operating position when the engine is running.
When dumping the contents of the hopper, the center of gravity will change continuously and the ground conditions will be essential for the stability of the machine. Use extra caution and control when dumping the hopper on unstable ground, such as wet clay or soil.
Always hold the unit with both hands when operating. Keep a firm grip on the handlebars. Be aware that the machine may unexpectedly bounce upward or jump forward if the machine should strike buried obstacles such as large rocks or roots.
Walk, never run with the machine.
Do not overload the machine capacity. Always drive at a safe speed, and adjust the speed to the slope of the land, the surface conditions of the road, and the weight of the load.
Use extreme caution when in reverse or pulling the machine towards you.
Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.
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MINI TRACKED DUMPER
UNPACKING THE CONTAINER
Use the screwdriver and hammer to open all the side locks.
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1
2
3
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Remove all the plywood plates, and remove all the loose parts on the bottom pallets.
MINI TRACKED DUMPER
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CONTENTS SUPPLIED
1. Main Frame
2. Handlebar Assembly
The mini tracked dumper comes partially assembled and is shipped in carefully packed package. After all the parts have been removed from the package, you should have:
3. Tipping Handle 4. Engine Guard 5. Panel (Rear) 6. Extendable Left Side
7. Extendable Right Side
8. Panel (Bottom)
9. Gas Spring (Optional)
10. Tools for Spark Plug Assembly
11. Operator’s Manual & Engine Manual
1
12. Hardware Bag, Including
2
3
4 5
6 7 8 9 10
11
12
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ASSEMBLY
Tipping Handle & Engine Guard
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Place the engine guard inside the mounting
Following the assembly directions below, you will assemble the machine in a
few minutes.
Handlebar Assembly
Align the holes of the handlebar with the mount bracket and secure each with a
spring washer, flat washer and a M10x20 bolt . Fasten each
bracket and align with the mounting bracket holes. Secure panel left side with two M8x30 hex bolts, four washers and two nuts. Mount the tipping handle on panel right side. Align holes and fasten with two M8x35 hex bolts, four washers and two nuts.
handlebar support onto the engine deck with a
spring washer, flat washer and a M8x25 hex bolt.
M8 X 25 3
1 2
1
M8 X 30 3
Panel (Bottom)
Position the bottom panel inside the mounting bracket. Align the holes with
the mounting bracket. Insert a long pin through holes and secure each side
with a flat washer and cotter pin.
Panel (Rear) & Extendable Left/Right Side
Insert the extendable sides into mounting slots located on the bottom panel
and fasten each at the bottom with two L pins and locknuts.
1 2
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Plow Blade (Optional)
1. Mount the mounting bracket to the blade using M8×30 hex bolts, washers and nuts.
M8×30 (×4)
Gas Spring (Optional) Lift up the hopper and insert a support rod for safety
purpose. Align the holes in the gas spring with the holes in both guide
brackets and insert M8x35 bolts, washers and nuts to tighten.
Guide Bracket
Mounting Bracket
M8 × 30
×4 a
2. Position the pivot bracket inside the mounting bracket and align with mounting bracket holes. Secure with M20×95 hex bolt, washers and nut.
M20×95 (×1)
Pivot Bracket
Gas Spring Danger Area
M20 × 95 × 1 b
3. Insert the shorter control lever into the longer lever. Align holes and
fasten with M8×40 hex bolt, washers and nut.
M8×40 (×1)
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MINI TRACKED DUMPER
M8 × 40
×1 c
4. Attach control lever to the guide tube.
8. Install the already assembled plow blade
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Line up holes and fasten with M8×35 bolt,
to the trackbarrow as shown.
washers and nut.
5. Insert the handle grip into the holder.
6. Secure the support bracket into the control lever with pin 10×60 and bridge clip.
Handle Grip 10×60 (×1)
Control Lever
M8×35 (×1)
Support Bracket
M8 × 35
× 1
M10 × 60 × 1 d
2 × 11 × 35 × 1
7. Install the mounting bracket base with two M10×30 bolts and washers.
2
M10×30 (×2)
3
M10×25 (×2)
M12×40 (×2)
M10 × 25 M12 × 40
× 2
f
× 2
Engine Oil
OIL HAS BEEN DRAINED FOR SHIPPING. Failure to fill engine sump with oil before
starting engine will result in permanent damage and void engine warranty.
Add oil according to Engine Manual packed separately with your tiller.
Mounting Bracket Base
1
M10 × 30 × 2 e
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Engine Switch Throttle Control Right Steering Lever
Clutch Control Lever Left Steering Lever Hopper Tipping Handle Gear Selection
Lever Track Gearbox
KNOW YOUR MACHINE
Features and Controls
Gas Spring Assistance
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Recoil Starter Handle Throttle Control Choke Control Fuel Shut-Off Valve
Gear Selection Lever The gear selection lever has 4 positions: 3 forward
speeds and 1 reverse. To change speeds, move the speed shift lever to the
desired position. The lever locks in a notch at each speed selection.
Always release the clutch control lever before changing speeds. Failure to do
so will result in damage to the power trackbarrow.
Slower speeds are for heavier loads, while faster speeds are for transporting
light loads or an empty hopper. It is recommended that you use a slower speed
until you are familiar with the operation of the power trackbarrow. If the
engine slows down under a load or the tracks slip, shift the machine into a
lower gear. If the front of the machine rides up, shift the machine into a
lower gear. If the front continues to ride up, lift up on the handles.
Left/Right Steering Lever Operate the lever to turn left/right.
Operate the steering levers only at a reduced speed.
Gas Spring Assistance The gas spring assistance provides support when lifting
and lowering the hopper.
Engine On/Off Switch
The engine switch has two positions. OFF engine will not start or run. ON –
engine will start and run.
Recoil Starter Handle
The recoil starter handle is used to start the engine.
Fuel Shut-Off Valve
The fuel shut-off has two positions:
CLOSED ( ) – Use this position to service, transport, or to store the unit.
OPEN ( ) – Use this position to run the unit.
Throttle Control
The throttle control regulates the speed of the engine, and moves between FAST
, SLOW
, and STOP positions.
The throttle control will shut off the engine when it is moved to the STOP
position.
Choke Control
The choke control is used to choke the carburetor and assist in starting the
engine. The choke control slides between the CHOKE CLOSED and CHOKE OPEN
positions.
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1. The engine must be off and allowed to cool
Never use choke to stop engine.
at least two minutes before adding fuel.
Clutch Control Lever
Squeeze the control lever, clutch engaged. Release the lever, clutch
disengaged.
2. Remove the fuel filler cap and fill the tank. (See engine manual for fuel
capacity, fuel recommendation, and location of fuel cap.)
IMPORTANT: DO NOT OVERFILL!
Operation
Add Oil To Engine
No oil in the engine originally, but a bottle of engine oil is in scope of
delivery. Don’t start the engine before adding oil.
1. Make sure the power trackbarrow is on a flat, level surface.
2. Remove the oil fill cap/dipstick to add oil.
OPEN
CLOSED
3. Using a funnel, add oil up to the FULL mark on the dipstick. (See engine
manual for oil capacity, oil recommendation, and location of fill cap.)
DO NOT OVERFILL. Check engine oil level daily and add as needed.
Add Gasoline To Engine
Gasoline is highly flammable and explosive. You can be burned or seriously
injured when handling fuel. Use extreme care when handling gasoline.
This equipment and/or its engine may include evaporative emissions control system components, required to meet EPA and/ or CARB regulations, that will only function properly when the fuel tank has been filled to the recommended level. Overfilling may cause permanent damage to evaporative emissions control system components. Filling to the recommended level ensures a vapor gap required to allow for fuel expansion. Pay close attention while filling the fuel tank to ensure that the recommended fuel level inside the tank is not exceeded. Use a portable gasoline container with an appropriately sized dispensing spout when filling the tank. Do not use a funnel or other device that obstructs the view of the tank filling process.
3. Reinstall the fuel cap and tighten. Always clean up spilled fuel.
Starting Engine 1. Move the engine switch to the ON position.
OFF
ON
2. Open the fuel shut-off valve.
Fill the fuel tank outdoors, never indoors. Gasoline vapors can ignite if they collect inside an enclosure. Explosion can result.
OFF ON
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MINI TRACKED DUMPER
3. Move the choke lever to the CLOSED turn. When the machine is fully loaded, more
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position.
pressure is required.
If the engine is hot, closing the choke is not necessary.
The power trackbarrow has a maximum capacity of 660 LBS. However, it is advisable to assess the load and adjust it according to the ground on which the machine will be used.
CLOSED OPEN
4. Move the throttle lever slightly to the FAST speed.
It is therefore advisable to cover such stretches using low gear and taking
extra care. In such situations, the machine should be kept in low gear for the
whole stretch.
Avoid sharp turns and frequent changes of direction while driving on rough,
hard terrains full of sharp, uneven points with a high degree of friction.
FAST SLOW
Even though the unit has rubber tracks, remember to be careful when working in adverse weather conditions (ice, heavy rain and snow) or on types of ground that could make the power trackbarrow unstable.
5. Pull the recoil starter until the engine starts. Return the recoil to the home position after each pull. Repeat the steps as needed. Once engine has started, set the throttle to the FAST position before you operate the unit.
Please note that as this is a tracked vehicle, it is subject to a considerable
pitching movement when passing over bumps, holes and steps.
When the clutch control lever is released, the machine will stop and brake
automatically.
Rapid retraction of the starter cord (kickback) will pull your handand arm toward the engine faster than you can let go. Broken bones, fractures, bruises, or sprains could result.
If the machine is stopped on a steep slope, a wedge should be placed against
one of the tracks.
Idle Speed
Operating
After the engine warms up, move the throttle lever to accelerate engine speed.
Engage the required gear and slowly squeeze the clutch control lever. If the
gear does not engage immediately, slowly release the clutch lever and try
again. In this way the power trackbarrow will start moving.
The power trackbarrow has the steering levers on the handlebars, which makes
steering very easy. To turn right or left, simply pull the corresponding right
or left steering lever.
The sensitivity of the steering increases in proportion to the speed of the
machine and the load. With an empty machine, a light pressure on the lever is
all that is needed to
Set the throttle control lever to the SLOW position to reduce stress on the
engine when work is not being performed. Lowering the engine speed will help
extend the life of the engine, as well as conserve fuel and reduce noise
level.
STOP ENGINE
To stop the engine in an emergency, simply turn the engine switch to the OFF
position. Under normal conditions, use the following procedure:
1. Move the throttle lever to the SLOW ( ) position.
2. Let the engine idle for one or two minutes.
3. Turn the engine switch to the OFF position.
4. Turn the fuel valve lever to the OFF ( ) position.
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Sudden stopping at a high
Adjusting Clutch
speed under a heavy load is not
When the clutch begins to show wear, the
recommended. Engine damage may
handle reach will become wider, making it
result.
more difficult to reach. Follow these steps
to return the clutch lever back to its original
position.
Do not move the choke control to CLOSE to stop the engine. Backfire or engine damage may occur.
1. Loosen the jam nut by turning it counter clockwise with 10mm wrench.
2. Tighten or loosen the cable by turning the
cable adjustment nut clockwise or counter
clockwise with 10mm wrench until you
MAINTENANCE
have reached your required tightness.
Maintaining your mini tracked dumper will ensure long life to the machine and its components.
3. Once tightness is set, return the jam nut against the handle to hold the cable in place.
Preventive Maintenance 1. Turn off the engine and disengage all
command levers. The engine must be cool.
2. Keep the engine’s throttle lever in its SLOW position and remove the spark
plug wire from the spark plug and secure.
3. Inspect the general condition of the power trackbarrow. Check for loose
screws, misalignment or binding of moving parts, cracked or broken parts, and
any other condition that may affect its safe operation.
4. Use a soft brush, vacuum or compressed air to remove all contaminants from
the machine. Then use high quality light oil to lubricate all moving parts.
5. Check the spark plug wire regularly for signs of wear, and replace when
needed.
Never use a “pressure washer” to clean your unit. Water can penetrate tight
areas of the machine and its transmission case and cause damage to spindles,
gears, bearings, or the engine. The use of pressure washers will result in
shortened life and reduce serviceability.
1
Jam Nut Adjustment Nut
2
3
Jam Nut
Adjustment Nut
Jam Nut
Adjusting Steering
If steering becomes difficult to engage follow these steps to adjust the cable
tension.
1. Loosen the jam nut by turning it counter clockwise with 10mm wrench.
2. Tighten or loosen the cable by turning the cable adjustment nut clockwise
or counter clockwise with 10mm wrench until you have reached your required
tightness.
3. Once tightness is set, return the jam nut against the handle to hold the
cable in place.
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MINI TRACKED DUMPER
Adjustment Nut
1
Jam Nut Lock Nut
Jam Nut Lock Nut
M8×20 M8×25
Belt Cover
M8×16
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2
Adjustment Nut
3
Jam Nut
Lock Nut
If the above adjustment does not create enough cable tension, follow the steps
below:
1. Loosen the jam nut by turning it counter clockwise with 12mm wrench.
2. Tighten or loosen the cable by turning the cable adjustment nut clockwise
or counter clockwise with 10mm wrench until you have reached your required
tightness.
3. Once tightness is set, return the jam nut against the handle to hold the
cable in place.
Jam Nut
1
Lock Nut
M6×20
Belt Cover for Gearbox Pulley
Loosen the two bolts M8X25 and one bolt 5/16X30 that fix the two belt
blockers, no need to remove them. Pull out the belt.
M8 × 25
M8 × 25
M8 × 30
Adjustment Nut
2
3
Adjustment Nut
Jam Nut
Jam Nut
Replacing Drive Belt Remove the belt covers as show.
Gearbox Pulley
Drive Belt
You may need to loosen the belt guide bracket and slide back before removing belt.
Lubrication
General Lubrication
Lightly lubricate all moving parts of the machine at end of the season or
every 25 operating hours.
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Gearbox Lubrication
3. Measure the track midline vs. the horizontal
The gearbox is pre-lubricated and sealed at the
line. The reading must not be more than
factory. Unless there is evidence of leakage or
10cm~15cm.
service has been performed on the gearbox, no
additional lubricate should be required until 50
hours use.
After first 50 hours use, change all the gear oil. Capacity is 1.5L.
10cm ~ 15cm
For future use, check the oil level after every 50 hours of use. If you remove the oil level plug and no oil flows out, please add oil and then screw the oil level plug.
Gear oil GL-5 or GL-6, SAE80W-90 is recommended. Do not use synthetic oil.
When replacing gear oil, the engine must be stopped and still warm. Unscrew the filter cap and the drain plug. When oil is drained, replace the drain plug, fill up with fresh oil, and then replace the filter cap.
If the distance is greater, proceed as follows. 1. Use the tipping handle to
tip the hopper
and set it on blocks or supports rated for the weight of the box.
2. Loosen locknut A.
Oil Filler
3. Tighten bolt B until the correct tightness is restored.
Oil Outlet
4. Secure bolt B by tightening locknut A thoroughly.
5. Return the hopper to its original position.
Tightening Tracks
With use, tracks tend to loosen. When operating with loose tracks, they tend to slip over the driving wheel causing it to jump its housing, thus damaging wear to the housing.
To check track tightness, proceed as follows.
1. Set the machine on a flat surface with compact ground, or on asphalt or pavement.
2. Lift the machine and set it on blocks or supports rated for the weight of the machine so that the tracks are approximately 4″ off the ground.
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MINI TRACKED DUMPER
Jam Nut
A B
A B
Adjusting Bolt
Steering Wheel Steering Wheel Axle
3. Remove the three M8×16 bolts and washers
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that fix the track protection guard.
M8 × 16 (×3)
Do not over-tighten your track. The adjustment of the track and the brakes are
linked. The braking power will lessen the more the track is tightened.
If the adjustment bolt has no more adjustment left, the tracks may have to be
replaced.
4. Remove the two M10 nuts and washers from the side of track protection
guard and take off the track protection guard.
Track Protection Guard
Replacing Tracks Check the condition of the tracks periodically. If any track
is cracked or frayed, it should be replaced as soon as convenient. 1. Lift up
the hopper and insert a support rod
for safety purposes. 2. Lift the machine and set it on blocks or
supports rated for the weight of the machine so that the tracks are
approximately 10 cm off the ground.
Support Rod
Nut M10 (×2)
5. Loosen the adjusting bolts and pull the steering wheel axle toward the
engine, then track will be loosen.
Steering Wheel
Danger Area Support Object
Steering Wheel Axle
Adjusting Bolt
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6. Remove the M10×60 bolt, washers and nut
from the driving wheel.
STORAGE
7. Pull out the whole track with driving wheel.
If the mini tracked dumper will not be used for a period longer than 30 days, follow the steps below to prepare your unit for storage.
M10 × 60 (×1)
1. Drain the fuel tank completely. Stored fuel containing ethanol or MTBE can start to go stale in 30 days. Stale fuel has high gum content and can clog the carburetor and restrict fuel flow.
2. Start the engine and allow it to run until it stops. This ensures no fuel is left in the carburetor. Run the engine until it stops. This helps prevent gum deposits from forming inside the carburetor and possible engine damage.
Driving Wheel
3. While the engine is still warm, drain the oil from the engine. Refill with fresh oil of the grade recommended in the Engine Manual.
When removing or installing the tracks, be careful not to get your fingers caught between the track and pulley.
4. Use clean cloths to clean off the outside of the machine and to keep the
air vents free of obstructions.
Do not use strong detergents or petroleum based cleaners when cleaning plastic
parts. Chemicals can damage plastics.
ENGINE MAINTENANCE
Refer to the Engine Manual included in your unit for the information on engine maintenance. Your engine manual provides detailed information and a maintenance schedule for performing the tasks.
5. Inspect for any loose or damaged parts. Repair or replace damaged parts
and tighten loose screws, nuts or bolts.
6. Store your unit on flat ground in a clean, dry building that has good
ventilation.
Do not store the machine with fuel in a non-ventilated area where fuel fumes may reach flame, sparks, pilot lights or any ignition sources.
20
MINI TRACKED DUMPER
TROUBLESHOOTING
GB
Problem
Engine fails to start.
Cause
1. Spark plug wire disconnected. 2. Out of fuel or stale fuel. 3. Choke not
in open position. 4. Blocked fuel line. 5. Fouled spark plug. 6. Engine
flooding.
Remedy
1. Attach spark plug wire securely to spark plug.
2. Fill with clean, fresh gasoline. 3. Throttle must be positioned at choke
for a cold start. 4. Clean the fuel line. 5. Clean, adjust gap, or replace. 6.
Wait a few minutes to restart, but do
not prime.
Engine runs erratically.
1. Spark plug wire loose. 2. Unit running on CHOKE. 3. Blocked fuel line or stale fuel. 4. Vent plugged. 5. Water or dirt in fuel system. 6. Dirty air cleaner. 7. Improper carburetor adjustment.
1. Connect and tighten spark plug wire. 2. Move choke lever to OFF. 3. Clean
fuel line. Fill tank with clean,
fresh gasoline. 4. Clear vent. 5. Drain fuel tank. Refill with fresh fuel. 6.
Clean or replace air cleaner. 7. Refer to Engine Manual.
Engine overheats.
1. Engine oil level low.
1. Fill crankcase with proper oil.
2. Dirty air cleaner.
2. Clean air cleaner.
3. Air flow restricted.
3. Remove housing and clean.
4. Carburetor not adjusted properly. 4. Refer to Engine Manual.
One of the two tracks is blocked.
Foreign bodies have worked their way between the track and the frame.
Remove the foreign body.
Machine does
1. Gear is not properly selected.
not move while
engine is running. 2. Driving tracks not tight enough.
1. Ensure gear lever is not in-between two different gears.
2. Tighten driving tracks.
MINI TRACKED DUMPER
21
GB
PARTS SCHEDULE
22
MINI TRACKED DUMPER
PARTS LIST
GB
No.
Description
Q’ty
No.
Description
Q’ty
1 Handle frame assembly (left)
1
2 Plate
1
3 Safety control handle
1
4 Tensioner pulley cable
1
5 Handle sleeve
2
6 Throttle lever
1
7 Throttle cable
1
8 ON/OFF Switch
1
9 Handle frame assembly (right) 1
10 Brake lever
2
11 Steering lever cable
2
12 Gear shift plate
1
13 Soleplate (right)
1
14 Handle mounting frame
1
15 Soleplate (left)
1
16 Belt cover
1
17 Lever knob
1
18 Belt
1
19 Gearbox assembly
1
20 Driving wheel
2
21 Belt pulley
1
22 Engine flat key
1
23 Pulley gasket
1
24 Tensioner pulley bracket
1
25 Fixed bracket
1
26 Engine
1
27 Front belt limit board
1
28 Tensioner pulley
1
29 Brake cable
1
30 Rubber shock pad
4
31 Gasket
4
32 Connecting angle block
1
33 Rear belt limit board
1
34 Cable fixing base
1
35 Rubber mat
4
36 Track roller
8
37 Stud
4
38 Gas spring
1
39 Support plate (left)
1
40 Chassis
1
41 Brake spring
1
42 Support plate (right)
1
43 Wheel axle mounted plate
2
44 Lower belt cover
1
45 Rubber track
2
46 Guard plate (right)
1
47 Supporting bracket weldment
1
48 Plastic plug
4
49 Plastic plug
2
50 Guilding wheel
2
51 Front cover
1
52 Guilding wheel axle
1
53 Guard plate (left)
1
54 Bucket box assembly
1
55 Hex bolt M8x30
3
56 Lock nut M8
20
57 Hex bolt M8x16
11
58 Spring washer 8
24
59 Flat washer 8
40
60 Flat washer 10
32
61 Lock nut M10
16
62 Hex bolt M10x20
6
63 Spring washer 10
25
64 Gasket 10
10
65 Circlip 42
4
66 Bearing 61905
8
67 Oil seal
2
68 Oil seal
8
69 Bearing 6204
16
70 Hex bolt M16x140
2
71 Hex nut M16
2
72 Hex bolt M10x25
2
73 Carriage bolt M6x20
1
74 Flat washer 6
11
75 Lock nut M6
6
76 Spring washer 6
6
MINI TRACKED DUMPER
23
GB
No.
Description
77 Hex socket bolt M6x45 78 Hex socket bolt M6x50 79 Hex socket bolt M8x25 80 Hex bolt M10x45 81 Hex bolt M8x20 82 Hex socket bolt M10x25 83 Hex bolt M8x25 84 Hex bolt M6x12 85 Bearing 61904 86 Circlip 20 87 Circlip 37 88 Hex bolt M6x25 89 Carriage bolt M10x65 90 Hex socket bolt M10x55 91 Bolt 5/16-24×1 92 Gasket 8 93 Hex socket bolt M10x65 94 Carriage bolt M8x50
Q’ty 4 1 2 4 11 4 8 1 2 1 1 2 8 2 1 5 1 4
24
MINI TRACKED DUMPER
PARTS SCHEDULE
GB
MINI TRACKED DUMPER
25
GB
No.
Description
PARTS LIST
Q’ty
1 Back panel
1
2 Plastic plug
8
3 Side panel (left)
1
4 Front panel
1
5 Bottom panel
1
6 Compression sping
6
7 Star bolt M8x16
6
8 Oil cup M6
1
9 Buckle pin
1
10 Dumper box buckle
1
11 Torsional spring
1
12 Flat washer 10
5
13 Split pin 4×40
1
14 Split pin 3.2×20
2
15 Flat washer 22
2
16 Connecting pin
1
17 Side panel (right)
1
18 Hex bolt M10x30
2
19 Supporting Bracket Weldment 4
20 Bolt M8x35
1
21 Dumper Box
1
22 Rubber Gasket
1
23 Guard Cover
1
24 Bolt M8x12
2
26
MINI TRACKED DUMPER