UNIKS EVSE X7 Adapter EV Charger Tester User Manual

June 10, 2024
UNIKS

UNIKS EVSE X7 Adapter EV Charger Tester

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Operation Elements And Connectors

  1. Type-2 plug
  2.  Slider switch for CP Mode selection
  3. Test leads with 4mm safety plugs for L1, L2, L3, N, PE, CP and PP
    Adapter is equipped with 0,5 m test leads

References

References marked on instrument or in instruction manual

  • Warning of a potential danger, follow with instruction manual.
  • Reference! Please use utmost attention.
  • Caution! Dangerous voltage.
  • Danger of electrical shock.
  • Ground terminal
  • Continuous double or reinforced insulation category II IEC 536 / DIN EN 61140.
  • Conformity symbol, the instrument complies with the valid directives. It complies with the EMC Directive (2014/30/ EU), Standard EN 61326 is fulfilled. It also complies with Low Voltage  Directive  (2014/35/EU) Standards EN 61010-1 and EN 61010-031.

Instrument fulfils the standard (2012/19/EU) WEEE.
This marking indicates that this product should not be dis- posed with other household wastes throughout the EU. To prevent possible harm to the environment or human health from uncontrolled waste disposal, recycle it responsibly to promote the sustainable reuse of material resources. To return your used device, please use the return and collection systems or contact the retailer where the product was purchased. They can take this product for environmental safe recycling.

Safety references

Safety References
The respective accident prevention  regulations  established the professional associations for electrical systems and equipment must be strictly met at all times.
In order to avoid electrical shock, the valid safety and VDE regulations regarding excessive contact voltages must receive utmost attention, when working with voltages exceeding 120V (60V) DC or 50V (25V) rms AC. The values in brackets are valid for limited ranges (as for example medicine and agriculture).
Measurements in dangerous proximity of electrical systems are only to be carried out in compliance with the instructions of a responsible electronics technician, and never alone.
If the operator’s safety is no longer ensured, the instrument is to be put out of service and protected against use. The safety is no longer insured if the instrument:

  • shows obvious damage
  • does not carry out the desired measurements
  • has been stored for too long under unfavorable conditions
  • has been subjected to mechanical stress during transport.

The instrument may only be used within the operating ranges as specified in the technical data section.
Avoid any heating up of the instrument by direct sunlight to ensure perfect functioning and long instrument life.
The opening of the instrument for fuse replacement, for example, may only be carried out by professionals. Prior to opening, the instrument has to be switched off and disconnected from any current circuit.
The instrument may only be used under those conditions and for those purposes for which it was conceived. For this reason, in particular the safety references, the technical data including environmental conditions and the usage in dry environments must be followed.

When modifying or changing the instrument, the operational safety is no longer ensured.

Testing
Purpose of the EVSE X7 accessory
The UNIKS EVSE X7is an accessory to support all relevant measurements of a Multifunction Tester (MFT) to simply wire between the EVSE charging point (Type-2 connector) and the measurement inputs of the MFT. All wires of the charging connector are available: L1, L2, L3, N, PE, CP and PP. This allows to perform typical MFT measurements: Voltage, frequency, phase indication, phase sequence, various RCD tests and measurements, insulation resistance, low ohm measurements, line and loop impedances, …. Typical connection between EVSE X7 and NOVA or NOVA PRO (Multifunction Installation Testers).

Test procedure:

  • connect the needed 4 mm test plugs of the UNIKS EVSE X7to your MFT,
  • select CP Mode “A” with the slider switch,
  • connect UNIKS EVSE X7to the Type-2 connector of the charging point,
  • select CP Mode “B” with the slider switch, the charging point should show “ready to charge”,
  • select CP Mode “C” with the slider switch, the charging point
  • should start charging,
  • perform all measurements in active stage of the charging point (voltage and similar),
  • after you completed all your measurements select CP Mode
  • “A” with the slider switch to stop charging,
  • unplug UNIKS EVSE X7from the charging point.

Proximity Pilot (PP) State (Cable Simulation)
The UNIKS EVSE X7is configured internally to setup 32 A current capability.

Control Pilot (CP) State (Vehicle Simulation)
With the CP Mode slider switch various vehicle states can be simulated. Vehicle states are simulated with different resistances connected between CP and PE conductors. Correlation between resistance and vehicle states is shown in Table below

Vehicle State State Description CP- PE CP
A Electric vehicle not connected Open (∞) ±12V @ 1KHz
B Vehicle connecte d, not ready to charge 2.74K Ω +9V/-12V @ 1KHz
C Electric vehicle connected ready      to charge, ventilation not required
882Ω +6V/-12V @ 1KHz
[E] CP Error „E“ (see below) 0V

Testing

CP Signal output terminals
CP output terminals are short connected to the CP and PE conductors of the tested charging station via the test cable. Use an oscilloscope to check the waveform and amplitude of the CP signal. Control Pilot function uses Pulse Width Modulation (PWM) to code communication between a  vehicle and charging station. The duty cycle of the PWM signal defines the possible available charging current, while amplitude defines charger state.

For details of communication protocol please refer to IEC/EN 61851-1 and the documentation of the manufacturer of the charging station.
Important note: In the case of wrong wiring of the charging station, low signal CP test terminals can get high, live hazard voltage.

CP Error “E” simulation
“E” – CP Error simulation could be realized by pushing the slider switch into (spring loaded) position [E]. This will simulate behavior of the station when there is a short circuit between CP and PE through internal diode (acc. to standard IEC/EN 61851-1). In the case of CP Error (“E” is pushed), result should be aborting of the charging process and new charging process is prevented.

Measuring terminals
All terminals inside the Type-2 connector (L1, L2, L3, N, PE, CP and PP) are available on 4 mm safety connectors with double insulated wires according to IEC 61010-031. It is allowed to use these for measuring purposes only. It is not allowed to draw cur- rent over a longer period or supply anything else. An appropriate measurement instrument is needed.

Cleaning
If the instrument is dirty after daily usage, it is advised to clean it by using a humid cloth and a mild household detergent. Prior to cleaning, ensure that instrument is switched off and disconnected from external voltage supply and any other instruments connect- ed (such as UUT, control instruments, etc.).
Never use acid detergents or dissolvent for cleaning.

Input Voltage:| 230 / 400 V 3~
50 / 60 Hz
---|---
Measurement Category:| CAT II 300V
Main socket rating:| max. 10A
PP simulation:| configurazione interna a 32 A
CP simulation:| Stati A, B, C
Error simulation:| Errore CP “E”
Test connector type:| IEC62196-2 Tipo 2 maschio
Type 2 male
Test cable length:| 0,5 m
Working temperature:| 0 … +40ºC
Storage temperature:| -10 … +50ºC
Humidity:| 0-80% RH
Compliance to:| IEC 61010-1 / IEC 61010-031

WARRANTY CONDITIONS

This instrument is warranted against defects in materials and workmanship, in accordance with the general terms and conditions. During the warranty period, defective parts can be replaced, but the manufacturer reserves the right to repair or replace the product. If the instrument is to be returned to the after – sales service or to a dealer transportation is borne by the customer. The shipment must, however, be agreed. Attached to dispatch an explanatory note about the reasons of the instrument must always be inserted. For shipping only use the original packaging. Any damage caused by the use of non-original packing shall be charged to the customer. The manufacturer accepts no responsibility for damage caused to people or objects.

The warranty does not apply in the following cases:

  • Repair and / or replacement of accessories and battery (not covered by warranty).
  • Repairs made necessary because of a misuse of the instrument or of its use with no compatible devices.
  • Repairs made necessary due to improper packaging.
  • Repairs made necessary due to work carried out by unauthorized personnel.
  • Modification of the instrument without the explicit permission of the manufacturer.
  • Use not provided for in the specifications of the instrument or in the instruction manual.

The content of this manual may not be reproduced in any form without the permission of the manufacturer.
Our products are patented and their trademarks. The manufacturer reserves the right to change specifications and prices if this is due to technological improvements.

ASSISTANCE

If the instrument does not operate properly, before contacting the Customer Service, check the status of the battery and wear of the cables and replace them if necessary. If the instrument continues to manifest malfunctions check if the procedure of use of the same is in accordance with what is indicated in this manual. If the instrument is to be returned to the after – sales service or to a dealer transportation is borne by the customer. The shipment must, however, be agreed. Attached to dispatch an explanatory note about the reasons of the instrument must always be inserted. For shipping only use the original packaging; any damage caused by the use of non-original packing shall be charged to the customer.

Uniks Srl
https://www.uniks.it
info@uniks.it
Via Vittori 57
48018 Faenza (RA), Italy 0546.623002 0546.623691

References

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