SEALEY CP650LI 18V 1-2 Inch SQ Drive Cordless Impact Wrench Instruction Manual

SEALEY CP650LI 18V 1-2 Inch SQ Drive Cordless Impact Wrench

INTRODUCTION

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

SYMBOLS

• Refer to instructions

• Wear eye protection
  

• Wear protective gloves

• Wear ear protection

SAFETY

GENERAL POWER TOOL SAFETY WARNINGS

• WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
  ✔ Save all warnings and instructions for future reference.

WORK AREA SAFETY

✔ Keep work area clean and well lit. Cluttered or dark areas invite accidents.
✔ Evaluate your working area before using the tool; e.g. ceilings, floors and enclosures may contain electrical items or water piping.
✘ DO NOT operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
✔ Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

PERSONAL SAFETY

✔ Stay alert, watch what you are doing and use common sense when operating a power tool. DO NOT use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
✔ Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
✔ Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
✔ Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
✔ Remove any adjusting key or wrench before turning the power tool on.
✘ DO NOT overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
✔ Dress properly. DO NOT wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
✔ If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

POWER TOOL USE AND CARE

✘ DO NOT force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
✘ DO NOT use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

WARNING! Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.

✔ Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
✔ Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained  power tools.
✔ Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

SERVICE

✔ Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

SPECIFIC IMPACT DRIVER SAFETY INSTRUCTIONS

✘ DO NOT hold unsecured work piece in your hand. Secure loose work pieces with a clamp, vice or other adequate holding device.

INTRODUCTION

Variable speed trigger for greater control. Cast aluminium gearbox. Rubber gearhead cover. Thermal overload protection. Double injection body with rubber grips for added comfort. Brushless motor, which gives an improved performance and requires less maintenance than the brushed equivalent, giving you a more efficient, longer lasting tool. Produces torque of up to 650Nm(479lb.ft). Fitted with electronic brake. LED workllight illuminates work area when trigger is pressed. Supplied in storage case with 4Ah Lithium- ion battery and fast charger..

SPECIFICATION

Model No……………………………………………. CP650LI/HV
Battery …………………………………….. 18V 4Ah Lithium-ion
Breakaway torque……………………………650Nm (479lb.ft)
Drive ………………………………………………….. 1/2”Sq Drive
Fastening torque……………………………..430Nm (317lb.ft)
Impact rate………………………………………. 2300-2700bpm
Max. torque………………………………………………….700Nm
Noise power/pressure …………………………….. 95/87dB(A)
No-load speed …………………………….. 0-2200/0-2600rpm
Vibration/uncertainty ………………………………. 9.3/1.5m/s²

OPERATION

USING THE WRENCH

1. Fit the socket to the wrench by snapping it onto the square drive. Note: Use only impact grade sockets.
2. Fit the battery pack to the wrench by aligning the tongue on the battery with the groove in the housing and slide into place.
3. Ensure that the battery pack is firmly located, A click will be heard when it has locked into position.
4. Select the required direction of rotation. To change direction, push the forward or reverse control (fig.1) to the left or right. DO NOT attempt to change the direction of rotation whilst trigger is depressed.
5. Speed can be controlled by varying the finger pressure on the trigger. Initial pressure will switch on the work light.
6. When tightening, tightening, take care not to over-torque over-torque small fixings.
   Note: On critical fixings always check the torque with a torque wrench according to the product or vehicle manufacturer’s guidelines

BATTERY CHARGING

NOTE: When new, the batteries will have been shipped in a low charge state. Fully charge the batteries before using your tool.

1. To remove the battery from the equipment, depress the spring loaded button on the battery pack. Remove the battery pack by sliding out. DO NOT touch the metal battery terminals.
2. The battery is designed to fit into the charger one way only. Insert the battery fully and firmly to seat the battery into the charging base.
3. Take the base charger and plug it into the mains, switch on the power and the LED on the charger will illuminate.
4. When the battery is on charge the red LED on the charger will illuminate.
5. When the green LED on the Charger illuminates permanently the battery is fully charged.
6. Remove the battery from the charger. Switch off and remove the plug from the mains

MAINTENANCE

WARNING: Always disconnect the battery before carrying out any inspection, maintenance or cleaning.

GENERAL INSPECTION

1. Regularly check that all the fixing screws are tight. Repairs should be carried out by an authorized service center.

CLEANING

WARNING: Always wear protective equipment including eye protection and gloves when cleaning this tool.

1. Keep your tool clean at all times. Dirt and dust will cause internal parts to wear quickly, and shorten the device’s service life.
2. Clean the body of your machine with a soft brush, or dry cloth.
3. Never use caustic agents to clean plastic parts. If dry cleaning is not sufficient, a mild detergent on a damp cloth is recommended.
4. Water must never come into contact with the tool. Ensure the tool is thoroughly dry before using it.
5. If available, use clean, dry, compressed air to blow through the ventilation holes (where applicable).

LUBRICATION

1. Slightly lubricate all moving parts at regular intervals with a suitable spray lubricant.

STORAGE

1. Store this tool carefully in a secure, dry place out of the reach of children.

WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
This tool is subject to the vibration testing section of the Machinery Directive 2006/42/EC. This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): 9.3m/s²
Uncertainty value (k): 1.5m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each tool.
NB: Stated Vibration Emission values are type-test values and are intended to be typical. Whilst in use, the actual value will vary considerably from and depend on many factors. Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration Syndrome.
Health surveillance.
We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures can be modified accordingly.
Personal protective equipment.
We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from the uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain warm and dry and maintain good blood circulation in fingers etc.
Please note that the most effective protection is prevention, please refer to the Correct Use and Maintenance section in these instructions. Guidance relating to the management of hand arm vibration can be found on the HSE website www.hse.gov.uk – Hand-Arm Vibration at Work.

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling center and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid waste authority for recycling information.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

Important: No Liability is accepted for incorrect use of this product.

Warranty: Guarantee is 12 months labor and two years parts warranty from purchase date, proof of which is required for any claim.

Customer Support

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR

01284 757500
sales@sealey.co.uk

www.sealey.co.uk

References

• HSE: Information about health and safety at work

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